阅读说明：本技术 一种不规则工件快速拼合焊接设备 (Rapid splicing welding equipment for irregular workpieces ) 是由 陈志兵 于 2021-09-13 设计创作，主要内容包括：本发明提供了一种不规则工件快速拼合焊接设备,包括竖板输送装置、拼合装置以及底板处理装置；所述拼合装置包括机架、传输轨道、第一接板组件、第二接板组件及顶进组件,所述传输轨道沿所述机架的长度方向两侧对称设置两组,所述第一接板组件和第二接板组件用以承载所述竖板并均由所述传输轨道同步传动；所述底板处理装置向所述拼合装置供应底板,该底板处理装置由所述顶进组件传动使所述底板逐一下料。通过竖板输送装置对两块竖板推动并将其中一块翻转成竖直,拼合装置对两块竖板实现十字拼接,随后将底板处理装置打磨处理好的底板拼接焊接。(The invention provides rapid splicing and welding equipment for irregular workpieces, which comprises a vertical plate conveying device, a splicing device and a bottom plate processing device, wherein the vertical plate conveying device is connected with the bottom plate processing device through a conveying pipe; the splicing device comprises a rack, transmission rails, a first connecting plate assembly, a second connecting plate assembly and a jacking assembly, wherein the transmission rails are symmetrically arranged in two groups along two sides of the length direction of the rack, and the first connecting plate assembly and the second connecting plate assembly are used for bearing the vertical plates and are synchronously driven by the transmission rails; the bottom plate processing device supplies bottom plates to the splicing device, and the bottom plate processing device is driven by the jacking assembly to enable the bottom plates to be fed one by one. Promote and turn over into one of them vertically two risers through riser conveyor, the cross concatenation is realized to two risers to the amalgamation device, polishes the bottom plate concatenation welding of handling well with bottom plate processing apparatus afterwards.)

1. The utility model provides a quick amalgamation welding equipment of irregular work piece which characterized in that includes:

a riser conveying device (1);

a splicing device (2);

a welding device (4); and

a bottom plate processing device (5),

the vertical plate conveying device (1) is arranged at the head end of the transmission direction of the splicing device (2), the bottom plate processing device (5) is erected above the splicing device (2), and the vertical plate conveying device (1) is used for splicing vertical plates (10) by the splicing device (2) after the vertical plates (10) are turned over;

the splicing device (2) comprises a rack (21), a transmission track (22), a first connecting plate assembly (23), a second connecting plate assembly (24) and an ejecting assembly (26), wherein the transmission track (22) is symmetrically arranged in two groups along the two sides of the length direction of the rack (21), the first connecting plate assembly (23) and the second connecting plate assembly (24) are used for bearing the vertical plates (10) and are synchronously transmitted by the transmission track (22), the ejecting assembly (26) is arranged on the second connecting plate assembly (24), and the ejecting assembly (26) pushes the vertical plates (10) borne on the second connecting plate assembly (24) to the vertical plates (10) on the first connecting plate assembly (23);

the bottom plate processing device (5) supplies a bottom plate (20) to the splicing device (2), the welding device (4) is arranged on one side of the bottom plate processing device (5) and used for obtaining the bottom plate (20) output by the bottom plate processing device (5), and the welding device (4) welds the bottom plate (20) and the vertical plate (10) to form an irregular workpiece.

2. The irregular workpiece rapid splicing and welding equipment according to claim 1, wherein the vertical plate conveying device (1) comprises a workbench (11), a feeding pushing assembly (12) and a turning assembly (13), the workbench (11) bears two vertical plates (10) which are placed side by side horizontally, the feeding pushing assembly (12) pushes the vertical plates (10) forwards, the turning assembly (13) corresponds to the first plate receiving assembly (23), and the turning assembly (13) turns one vertical plate (10) to be in a vertical state in the operation process.

3. The equipment for rapidly splicing and welding irregular workpieces according to claim 2, wherein the turnover assembly (13) comprises a guide rail (131) and a top plate (132) sliding on the guide rail (131), the top plate (132) is arranged obliquely downwards, after the vertical plate (10) slides on the top plate (132), the top plate (132) pushes the vertical plate (10) forwards to enable the vertical plate (10) to be vertical.

4. An irregular workpiece rapid makeup welding apparatus according to claim 1, characterized in that said first plate assembly (23) comprises:

the connecting plate A (231), the connecting plate A (231) is in transmission connection with the transmission rail (22);

the transmission gear (232) is integrally arranged on the connecting plate A (231), and the transmission gear (232) is matched with the transmission track (22) for transmission; and

and the limiting blocks A (233) are integrally arranged on the connecting plate A (231) and are matched with the mounting holes (101) of the vertical plate (10).

5. The irregular workpiece rapid makeup welding apparatus according to claim 1, wherein said second plate assembly (24) comprises:

the connecting plate B (241), the connecting plate B (241) is connected with the transmission rail (22) in a transmission way; and

the limiting piece (242) is arranged below the connecting plate B (241) and moves relative to the connecting plate B (241) along the vertical direction, a plurality of limiting pieces B (243) are arranged on the limiting piece (242), and the limiting pieces B (243) penetrate through the connecting plate B (241) and are matched with the mounting holes (101) of the vertical plate (10).

6. The irregular workpiece rapid splicing and welding device according to claim 2, wherein the bottom plate (20) is driven by the jacking assembly (26) to discharge materials one by one, and the jacking assembly (26) is arranged to be a pushing rod which is subjected to external driving force to perform jacking movement in a vertical direction relative to the transmission rail (22).

7. The irregular workpiece rapid splicing welding device according to claim 6, wherein the base plate processing device (5) comprises a grinding assembly (51) and a blanking control assembly (52), the grinding assembly (51) comprises a transverse grinding wheel (511), a longitudinal grinding wheel (512) and a transverse pushing member (513), the transverse pushing member (513) pushes the base plate (20) to move along the length direction of the machine frame (21), the blanking control assembly (52) comprises an elastic member (521) and a hooking member (522), the elastic member (521) is opposite to the transverse pushing member (513) and used for limiting and keeping the base plate (20), the hooking member (522) is arranged on one side of the elastic member (521), the hooking member (522) is in fit connection with the jacking assembly (26), and the hooking member (522) is driven to move along the width direction of the machine frame (21) when the jacking assembly (26) is reset so as to move the hooking member (522) along the width direction of the machine frame (21) The base plate (20) is disengaged from the elastic member (521).

8. The rapid split welding apparatus for irregular workpieces as set forth in claim 7, wherein said hooking member (522) comprises a catching portion (5221) and a cooperating engaging portion (5222), said catching portion (5221) being caught by being turned over from the top of said base plate (20), said jacking member (26) being engageable with and catching said cooperating engaging portion (5222) when extended to the extreme position.

9. The equipment for rapidly splicing and welding irregular workpieces according to claim 4, wherein the welding device (4) is operated by a manipulator, a limiting part (2313) is arranged on the connecting plate A (231), the limiting part (2313) is used for limiting the bottom plate (20), the welding device (4) clamps the bottom plate (20) to weld the bottom plate on the vertical plate (10), and the welded base is output.

Technical Field

The invention relates to the technical field of automatic welding, in particular to equipment for quickly splicing and welding irregular workpieces.

Background

At present, manual welding is mostly adopted for irregular and complex-structure welding pieces in actual production, the manual welding is not only unfavorable to human health, but also the welding quality is related to the technical level of operators, the welding quality is difficult to guarantee, the welding quality consistency is poor, the welding difficulty is higher, the cost is higher, the efficiency is low, the labor intensity is high, and the welding effect is unstable and influences the later-stage use.

The Chinese patent with the application number of CN201910658465.9 discloses automatic welding equipment for electric iron accessories and a welding process thereof, wherein the welding equipment comprises a working table frame, a limiting mechanism arranged at the lower end of the working table frame, a pressing mechanism I and a pressing mechanism II arranged on the side surface of the limiting mechanism, and the upper end of the working table frame is provided with a working table surface with a plate-shaped structure; the invention also comprises a welding process of the electric iron accessory, which comprises the following steps: step one, preparing before welding; assembling and positioning the workpiece; step three, preparing welding; step four, starting welding; fifthly, pre-inspecting the first piece; and step six, resetting the tool.

When carrying out the amalgamation welding to irregular spare part among the above-mentioned technical scheme, there is the spare part to rely on artifical concatenation after the machine-shaping, is difficult to guarantee the straightness that hangs down of riser to and because the marginal burr leads to the inaccurate scheduling problem of grafting cooperation.

Disclosure of Invention

Aiming at the problems, the invention provides equipment for quickly splicing and welding irregular workpieces, which pushes two vertical plates through a vertical plate conveying device and turns one of the vertical plates to be vertical, a splicing device realizes cross splicing of the two vertical plates, and then a bottom plate processing device is polished to splice and weld the well-processed bottom plate, so that the problems that the verticality of the vertical plates is difficult to guarantee due to manual splicing after parts are machined and molded in the background technology, and the splicing and matching are inaccurate due to edge burrs are solved.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a quick amalgamation welding equipment of irregular work piece which characterized in that includes:

a vertical plate conveying device;

a splicing device; and

a bottom plate processing device,

the vertical plate conveying device is arranged at the head end of the transmission direction of the splicing device, the bottom plate processing device is erected above the splicing device, and the vertical plate conveying device is used for splicing the vertical plates after turning the vertical plates;

the splicing device comprises a rack, transmission rails, a first connecting plate assembly, a second connecting plate assembly and an ejecting assembly, wherein the transmission rails are symmetrically arranged in two groups along the two sides of the length direction of the rack, the first connecting plate assembly and the second connecting plate assembly are used for bearing the vertical plates and are synchronously driven by the transmission rails, the ejecting assembly is arranged on the second connecting plate assembly, and the ejecting assembly pushes the vertical plates borne by the second connecting plate assembly to the vertical plates on the first connecting plate assembly;

the bottom plate processing device supplies bottom plates to the splicing device, and the bottom plate processing device is driven by the jacking assembly to enable the bottom plates to be fed one by one.

As the improvement, riser conveyor includes workstation, feeding propelling movement subassembly and upset subassembly, the workstation bears two risers that the level was placed side by side, feeding propelling movement subassembly will the riser is the propelling movement forward, the upset subassembly corresponds first fishplate bar subassembly sets up, and this upset subassembly is the vertical state with a riser upset at the operation in-process.

As an improvement, the turnover component comprises a guide rail and a top plate sliding on the guide rail, the top plate is arranged obliquely downwards, and after the vertical plate slides on the top plate, the top plate pushes the vertical plate forwards to enable the vertical plate to be vertical.

As an improvement, the first tab assembly comprises:

the connecting plate A is in transmission connection with the transmission rail;

the transmission gear is integrally arranged on the connecting plate A and is in matched transmission with the transmission track; and

and the limiting blocks A are integrally arranged on the connecting plate A and are matched with the mounting holes of the vertical plates.

As an improvement, the second web assembly comprises:

the connecting plate B is in transmission connection with the transmission rail; and

the limiting part is arranged below the connecting plate B and moves relative to the connecting plate B along the vertical direction, a plurality of limiting blocks B are arranged on the limiting part, and the limiting blocks B penetrate through the connecting plate B and are matched with the mounting holes of the vertical plates.

As an improvement, the jacking assembly is arranged to be a pushing rod, and the pushing rod is subjected to jacking movement in a vertical direction relative to the transmission track under the action of external driving force.

As an improvement, the bottom plate processing apparatus includes polishing assembly and blanking control assembly, polishing assembly includes horizontal polishing wheel, vertical polishing wheel and horizontal propelling movement spare, horizontal propelling movement spare promotes the bottom plate is followed the length direction motion of frame, blanking control assembly includes elastic component and hook spare, the elastic component is just right horizontal propelling movement spare sets up right the spacing maintenance of bottom plate, hook spare set up in one side of elastic component, this hook spare with but the cooperation of jacking subassembly is connected, the drive when the jacking subassembly resets hook spare is followed the width direction motion of frame will the bottom plate with the elastic component breaks away from.

As an improvement, the hook component comprises a hook part and a linkage matching part, the hook part is overturned from the top of the bottom plate to be caught, and the jacking component can be matched and hooked with the linkage matching part when extending to the limit position.

As an improvement, the welding device is operated by a manipulator, a limiting part is arranged on the connecting plate A and used for constraining the bottom plate, and the welding device clamps the bottom plate and welds the bottom plate on the vertical plate and outputs a welded base.

The invention has the beneficial effects that:

(1) according to the invention, the two vertical plates are pushed by the vertical plate conveying device and one vertical plate is turned to be vertical, the splicing device realizes cross splicing of the two vertical plates, and then the polished bottom plate of the bottom plate processing device is spliced and welded, so that the problems that the verticality of the vertical plates is difficult to guarantee and the splicing and matching are inaccurate due to edge burrs are solved;

(2) according to the invention, the first joint plate component and the second joint plate component are simultaneously driven by the transmission track, so that the two vertical plates keep good synchronism, and the subsequent splicing device is convenient to convey and position accurately;

(3) according to the invention, the first joint plate component receives the vertical plate in a vertical state by utilizing the movement of the turnover component, and the vertical plate of the second joint plate component keeps a horizontal state and is spliced with the vertical plate of the first joint plate component, so that the relative angles of the vertical plates are consistent, and the verticality is good.

In conclusion, the invention has the advantages of maintaining the verticality of the base, being accurate in positioning, having good synchronous movement effect and the like, and is particularly suitable for the technical field of automatic welding.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic view of an axial view of a partial structure of the present invention;

FIG. 3 is a second schematic view of the axial-side partial structure of the present invention;

FIG. 4 is a third schematic view of the axial measurement part of the present invention;

FIG. 5 is an enlarged view of the point A in FIG. 4;

FIG. 6 is a schematic front cross-sectional view of a substrate processing apparatus according to the present invention;

FIG. 7 is a schematic view of an axial structure of the substrate processing apparatus according to the present invention;

FIG. 8 is a schematic view of the mating of the first web assembly and the second web assembly of the present invention;

FIG. 9 is a schematic structural view of a feed pusher assembly of the present invention;

FIG. 10 is a schematic front view of the flipping module of the present invention;

FIG. 11 is a schematic view of a portion of the flip assembly of the present invention;

FIG. 12 is a schematic view of a first plate assembly of the present invention;

FIG. 13 is a schematic view of a second plate assembly of the present invention;

FIG. 14 is a schematic view of the riser split joint of the present invention;

FIG. 15 is a schematic view of the operation of the welding apparatus of the present invention;

fig. 16 is a schematic view of the welding product of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Example 1:

as shown in fig. 1 to 3, a rapid makeup welding apparatus for irregular workpieces includes:

a vertical plate conveying device 1;

a splicing device 2; and

the bottom plate processing device (5) is provided with a bottom plate processing device,

the vertical plate conveying device 1 is arranged at the head end of the transmission direction of the splicing device 2, the bottom plate processing device 5 is erected above the splicing device 2, and the vertical plate conveying device 1 is used for splicing the vertical plates 10 after the vertical plates 10 are turned over by the splicing device 2;

the splicing device 2 comprises a rack 21, two groups of transmission rails 22, a first connecting plate assembly 23, a second connecting plate assembly 24 and an ejecting assembly 26, wherein the two groups of transmission rails 22 are symmetrically arranged along two sides of the length direction of the rack 21, the first connecting plate assembly 23 and the second connecting plate assembly 24 are used for bearing the vertical plates 10 and are synchronously driven by the transmission rails 22, the ejecting assembly 26 is arranged on the second connecting plate assembly 24, and the ejecting assembly 26 pushes the vertical plates 10 borne on the second connecting plate assembly 24 to the vertical plates 10 on the first connecting plate assembly 23;

the bottom plate processing device 5 supplies the bottom plates 20 to the split device 2, and the bottom plate processing device 5 is driven by the jacking assembly 26 to feed the bottom plates 20 one by one.

Further, riser conveyor 1 includes workstation 11, feeding propelling movement subassembly 12 and upset subassembly 13, workstation 11 bears two blocks of risers 10 that the level was placed side by side, feeding propelling movement subassembly 12 will riser 10 propelling movement forward, upset subassembly 13 corresponds first fishplate bar subassembly 23 sets up, and this upset subassembly 13 is the vertical state with a riser 10 upset at the operation in-process.

Further, the turnover assembly 13 includes a guide rail 131 and a top plate 132 sliding on the guide rail 131, the top plate 132 is disposed obliquely downward, after the vertical plate 10 slides on the top plate 132, the top plate 132 pushes the vertical plate 10 forward to make the vertical plate 10 vertical.

Further, the first plate assembly 23 includes:

an adapter plate A231, wherein the adapter plate A231 is in transmission connection with the transmission rail 22;

a transmission gear 232, wherein the transmission gear 232 is integrally arranged on the connecting plate a231, and the transmission gear 232 is in matched transmission with the transmission track 22; and

and the limiting blocks A233 are integrally arranged on the connecting plate A231 and are matched with the mounting holes 101 of the vertical plate 10.

It should be noted that the tip of stopper A233 sets up the chamfer, and the mounting hole 101 of the riser 10 of being convenient for is corrected through stopper A233 location smoothly, and the diameter of stopper A233 matches with the diameter of mounting hole 101, and riser 10 can move along stopper A233's axis direction, and stopper A233 spacing control riser 10 is fixed with butt plate A231.

Further, an avoiding groove 2311 is formed in the middle of the connecting plate a231, the avoiding groove 2311 faces the second connecting plate assembly 24, and clamping platforms 2312 are arranged on two sides of the avoiding groove 2311.

The avoiding groove 2311 is used for avoiding jacking splicing of the horizontal vertical plate 10, and the clamping table 2312 can clamp the horizontally spliced vertical plate 10 to keep the vertical plate and the vertical plate in a relatively vertical state.

Further, the second web assembly 24 includes:

a connecting plate B241, wherein the connecting plate B241 is in transmission connection with the transmission rail 22; and

the limiting member 242 is disposed below the connecting plate B241 and moves relative to the connecting plate B241 along the vertical direction, a plurality of limiting blocks B243 are disposed on the limiting member 242, and the limiting blocks B243 penetrate through the connecting plate B241 and are matched with the mounting holes 101 of the vertical plate 10.

Further, the pushing assembly 26 is configured as a pushing rod, which is pushed by an external driving force in a vertical direction relative to the conveying rail 22.

Further, the bottom plate processing device 5 comprises a grinding assembly 51 and a blanking control assembly 52, the grinding assembly 51 comprises a transverse grinding wheel 511, a longitudinal grinding wheel 512 and a transverse pushing member 513, the transverse pushing member 513 pushes the bottom plate 20 to move along the length direction of the machine frame 21, the blanking control assembly 52 comprises an elastic member 521 and a hook member 522, the elastic member 521 is over against the transverse pushing member 513 and is used for limiting and maintaining the bottom plate 20, the hook member 522 is arranged on one side of the elastic member 521, the hook member 522 is connected with the jacking assembly 26 in a matched manner, and when the jacking assembly 26 is reset, the hook member 522 is driven to move along the width direction of the machine frame 21 so as to separate the bottom plate 20 from the elastic member 521.

It should be noted that the lateral pushing member 513 can simultaneously provide power to the riser transport device 1, and the motion direction and the motion stroke of the two are consistent, so that power can be saved.

Further, the hook 522 includes a hook portion 5221 and a linkage engagement portion 5222, the hook portion 5221 is folded over from the top of the bottom plate 20 to be grasped, and the jacking assembly 26 can be engaged with and hooked on the linkage engagement portion 5222 when extending to the limit position.

Further, the welding device 4 is further included, the welding device 4 is operated by a manipulator, a limiting portion 2313 is arranged on the connecting plate a231, the limiting portion 2313 is used for restraining the bottom plate 20, and the welding device 4 clamps the bottom plate 20 to weld the bottom plate 20 on the vertical plate 10 and outputs a welded base.

As shown in fig. 15, it should be noted that the gripper of the welding device 4 is provided as a chuck 41 matched with the base plate 20, a welding gun 42 for welding the riser 10 and the base plate 20 is provided on the chuck 41, the welding device 4 moves forward above the splicing device 2 at the same speed as the synchronous transmission assembly 22 after gripping the base plate 20, and the chuck 41 holds the welded finished product to be transferred after the welding of the welding gun 42 is completed.

The working process is as follows:

will be mated riser 10 place on workstation 11, feeding propelling movement subassembly 12 will rise riser 10 propelling movement towards amalgamation device 2, riser 10 is in the motion in-process wherein one is overturned into vertical state by upset subassembly 13, then amalgamation device 2 amount first fishplate bar subassembly 23 holds vertical riser 10, horizontal riser 10 is held to second fishplate bar subassembly 24 and is pushed up by jacking subassembly 26 and move and point to first fishplate bar subassembly 23 and move, accomplish the cross concatenation with riser 10 on the first fishplate bar subassembly 23, meanwhile, bottom plate processing apparatus 5 will polish the good bottom plate 20 and carry to first fishplate bar subassembly 23 on, welding set 4 centre gripping this bottom plate 20 and the crisscross two blocks of riser 10 concatenation of cross and accomplish the welding afterwards, the finished product is removed to subsequent handling by welding set 4.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.