Actuator device for a wind energy installation, wind energy installation and method for mounting
阅读说明:本技术 用于风能设施的执行器装置、风能设施及安装方法 (Actuator device for a wind energy installation, wind energy installation and method for mounting ) 是由 安德烈·阿尔特米库斯 于 2019-03-01 设计创作,主要内容包括:本发明涉及一种用于风能设施(100)的执行器装置(10),尤其用于风能设施转子叶片(108)的执行器装置,以及所属的风能设施(100)和一种安装方法,所述执行器装置具有执行器部件(20)和控制部件(80),其中所述执行器部件(20)具有至少一个带有优先方向(32)的执行器层(30)和基本上平行于所述执行器层(30)的至少一个激发层(40),其中所述执行器层(30)包括光电执行器(34),其中所述光电执行器(34)设立为用于,基于激发光沿所述优先方向(32)改变所述执行器层(30)的应变和/或应力,其中所述激发层(40)设立为用于,将激发光引导到所述执行器层(30)中,其中所述控制部件(80)包括光源(84)和光导(82),其中所述光源(84)设置成与所述激发层(40)间隔开并且借助于所述光导(82)与所述激发层(40)连接,并且其中所述光导(82)沿不同的方向伸展穿过所述激发层(40)。(The invention relates to an actuator device (10) for a wind energy installation (100), in particular for a rotor blade (108) of a wind energy installation, having an actuator part (20) and a control part (80), wherein the actuator part (20) has at least one actuator layer (30) having a preferential direction (32) and at least one excitation layer (40) substantially parallel to the actuator layer (30), wherein the actuator layer (30) comprises an optoelectronic actuator (34), wherein the optoelectronic actuator (34) is designed to change the strain and/or stress of the actuator layer (30) in the preferential direction (32) on the basis of excitation light, wherein the excitation layer (40) is designed to guide the excitation light into the actuator layer (30), wherein the control means (80) comprise a light source (84) and a light guide (82), wherein the light source (84) is arranged spaced apart from the excitation layer (40) and connected with the excitation layer (40) by means of the light guide (82), and wherein the light guide (82) extends through the excitation layer (40) in different directions.)
1. Actuator device (10) for a wind energy installation (100), in particular for a rotor blade (108) of a wind energy installation, having an actuator part (20) and a control part (80),
wherein the actuator part (20) has at least one actuator layer (30) with a preferential direction (32) and at least one excitation layer (40) substantially parallel to the actuator layer (30),
wherein the actuator layer (30) comprises an optoelectronic actuator (34), wherein the optoelectronic actuator (34) is designed to change the strain and/or stress of the actuator layer (30) in the preferential direction (32) on the basis of excitation light,
wherein the excitation layer (40) is designed to guide excitation light into the actuator layer (30),
wherein the control means (80) comprise a light source (84) and a light guide (82), wherein the light source (84) is arranged spaced apart from the excitation layer (40) and is connected with the excitation layer (40) by means of the light guide (82), characterized in that,
the light guides (82) extend through the excitation layer (40) in different, opposite directions with opposite components and in particular opposite directions.
2. The actuator device (10) of claim 1, wherein the actuator member (20) is configured as a stacked actuator member having a plurality of stacked actuator layers (30) and excitation layers (40), wherein the light guide (82) is configured on at least one level of the stacked actuator member via a plurality of edges of the excitation layers (40).
3. Actuator device (10) according to any of the preceding claims, wherein the actuator device has at least two light guides (82), wherein at least two of the light guides enter the excitation layer (40) from different sides.
4. Actuator device (10) according to any of the preceding claims, wherein the direction of the light guides (82) from the light source (84) is referred to as the light guide direction of one or more of the light guides (82), wherein adjacent sections of different light guides (82) in the excitation layer (40) have at least partially opposite light guide directions.
5. The actuator device (10) of any of the above claims, wherein the light output from the light guide (84) decreases with the length of the light guide (82),
wherein
At least two light guides (82) extend along the excitation layer (40) such that light is uniformly input into the actuator layer (30).
6. Actuator device (10) according to any of the preceding claims, wherein at least two light guides (82) extend through the excitation layer (40) oppositely, at least in sections.
7. The actuator device (10) of claim 6, wherein an entry point of a first of at least two of said light guides (82) into said excitation layer (40) is adjacent to an exit point of a second of at least two of said light guides (82).
8. Actuator device (10) according to claim 6 or 7, wherein at least two of the light guides (82) each run in a corrugated manner through the excitation layer (40) or along the excitation layer (40), wherein substantially parallel sections of the two light guides (82) in the excitation layer (40) respectively alternate.
9. The actuator device (10) of claim 8, wherein at least two of said light guides (82) overlap in the region of the corrugated ring in which the direction of said light guides (82) is substantially reversed.
10. The actuator device (10) of any of the above claims, wherein the actuator component has a substantially cylindrical shape with a hollow bore therein, wherein the one or more light guides (82) are substantially disposed within the hollow bore.
11. The actuator device (10) of any of the above claims, wherein a region of an end of the light guide distal from the light source (84) has a nano-coating (830).
12. Actuator device (10) according to any of the preceding claims, wherein the control member (80) comprises a plurality of light guides, wherein the plurality of light guides are configured for conducting different wavelengths and/or spectral ranges.
13. Rotor blade (108) of a wind energy plant (100) having an actuator device (10) according to one of claims 1 to 12 and an active element (120, 230), wherein the actuator device (10) is set up for controlling the active element (120, 230).
14. The rotor blade of claim 13, wherein
The actuator part (20) of the actuator device (10) is configured as a curved actuator part, and wherein
The active element is designed as a servo flap (120), wherein
The actuator component (20) is mounted in a planar manner in the region of the servo flap (120).
15. The rotor blade of claim 14, wherein
The actuator component (20) of the actuator device (10) is configured as a strain actuator component, and wherein
The active element is designed as a lift flap (230), wherein
The rotor blade (108) also has a conversion unit (200, 210) for converting the movement of the actuator element (20) into a control of the lift flap (230).
16. The rotor blade of claim 15, wherein
The actuator device (10) has a reinforcing frame which surrounds the actuator part, wherein
The conversion unit has a push/pull rod for coupling the augmentation frame to the lift flap.
17. A wind energy plant (100) having a rotor blade according to any of claims 13 to 16.
18. A mounting method for mounting an actuator device (10) according to any of claims 1 to 12 on a rotor blade (108) according to any of claims 13 to 16, wherein the method comprises: applying the actuator part (20) to the wind power plant rotor blade (108) and/or connecting the control part (80) to the actuator part (20).
Technical Field
The invention relates to an actuator device for a wind energy installation, in particular for a rotor blade of a wind energy installation, to a wind energy installation having an actuator device, and to a mounting method for mounting an actuator device.
Background
An actuator or actuator converts a signal into a mechanical motion or other physical variable, such as pressure, temperature, etc. The signal is typically transmitted via a wire. Known actuators are e.g. bimetallic actuators, hydraulic or pneumatic actuators, piezoelectric actuators, to name a few.
In the case of use in wind energy installations, in particular in the case of rotor blades of wind energy installations, the actuators control, for example, the lift force in which they control the rotor blade airfoil and/or cause a twisting of the rotor blade itself. A disadvantage of the known actuator device for a wind energy installation is the sensitivity to lightning strikes in connection with the electrical lines. It is therefore desirable to provide an actuator mechanism for a rotor blade of a wind energy plant, which actuator mechanism is accompanied by a lower risk of lightning strikes.
The german patent and trademark office retrieves the following prior art in the priority application for this application: EP 2899395B 1.
Disclosure of Invention
Against this background, it is therefore an object of the present invention to provide an actuator device for a wind energy installation, a wind energy installation having such an actuator device and an installation method for installing an actuator device, which ensure a higher operating safety.
In one aspect, an actuator device for a wind energy installation, in particular for a rotor blade of a wind energy installation, is provided, which has an actuator part and a control part. The actuator component has at least one actuator layer with a preferential direction and at least one excitation layer substantially parallel to the actuator layer. The actuator layer comprises an optoelectronic actuator, wherein the optoelectronic actuator is designed to change the strain and/or stress of the actuator layer in a preferential direction on the basis of excitation light. The excitation layer is designed to guide excitation light into the actuator layer in such a way that: the light introduced at the edge of the excitation layer is coupled out in a uniformly distributed manner by scattering perpendicular to the excitation layer plane. The control means comprises a light source and a light guide, wherein the light source is arranged spaced apart from the excitation layer and connected to the excitation layer by means of the light guide. The light guides extend through the excitation layer in different directions. Preferably, the light guide has a reverse component, particularly preferably the different directions run approximately or exactly in opposite directions.
The photoelectric actuator has the following characteristics: the incident light is directly converted into mechanical motion without, for example, first converting the light into electrical energy. Thus, using the electro-optical actuator enables: the two conversion processes usually required in the case of optically controlled actuators are simplified, namely first the conversion of light energy into electrical energy and then the conversion of electrical energy into mechanical energy.
By the following means: the control means has a light guide connecting the light source with the excitation layer, it being possible to provide the actuator means without electrical connecting wires or electrically conductive means. The light of the light source, which is guided by the light guide, influences the optoelectronic actuator, which converts the incident excitation light directly into strain and/or stress of the actuator layer.
Since the light guides extend through the excitation layer in different directions, in particular opposite directions, a particularly uniform input of light into the excitation layer into the actuator layer is possible. In particular, since the direction and extent of the light guide is not constant, non-uniform light output along the length of the light guide can be taken into account. The extension direction of the light guide is preferably angled in the plane of the excitation layer. Particularly preferably, the light guides extend in two opposite directions perpendicular to the excitation layer. It is also particularly advantageously preferred that the light guide runs at the edge, and in particular perpendicularly to the edge of the excitation layer. A simple connection of the light guide and the actuator element is thus possible.
It is therefore particularly advantageous if the different directions have in each case oppositely or oppositely extending components or directional components. The oppositely extending component of the light input therefore has in any case exactly the inverse of the propagation properties into the excitation layer into the actuator layer. In other words, it can therefore be ensured that the component input in the first direction and the component input in the opposite direction as a whole remain approximately constant due to the inverted propagation characteristic. This is due to the fact that: the light output regularly decreases with distance in the conductor in a known manner.
In one embodiment, the actuator element is designed as a stacked actuator element having a plurality of stacked actuator layers and excitation layers. The light guide is formed on at least one layer of the stacked actuator part via a plurality of edges of the excitation layer.
The advantages of the invention become particularly apparent if it is assumed that a plurality of excitation layers are present in the stacked actuator arrangement. It is then no longer meaningfully feasible to couple each individual excitation layer directly to the light guide. The coupling-in of light from the light guide into the plurality of excitation layers takes place in this case preferably by: the light guides guide in different directions, in particular opposite directions, past the edges of a plurality of and in particular all excitation layers stacked on top of each other.
In the present case, a layer plane is understood to be a stacked plane which does not comprise a single excitation layer or actuator layer, but rather a plane component of a plurality of layers stacked one on top of the other. This can be, for example, the side faces or side faces of actuator parts stacked in a rectangular or cylindrical manner.
In one embodiment, the actuator device has at least two light guides, at least two of the light guides entering the excitation layer from different sides, in particular in opposite directions.
Since a plurality of light guides enter at different locations or from different sides of the excitation layer or at least one of the excitation layers, the light input distribution along the light guides, i.e. the light input that varies over the length of the light guides, can be compensated. An approximately homogeneous illumination of the excitation layer can thus be ensured by the sum of the light inputs of the plurality of light guides.
In one embodiment of the actuator device, the direction of the light guides from the light source is referred to as the light guide direction of the one or more light guides, wherein adjacent sections of different light guides in the excitation layer have at least partially opposite light guide directions.
The opposite light guiding direction causes: the optical power, which generally decreases with length, is compensated for when the length of one light guide is large by simultaneously increasing the light yield of adjacent sections of the other light guide, in which the light guides run in opposite directions.
In one embodiment of the actuator device, the light output from the light guides decreases with the length of the light guides, wherein at least two light guides extend in the excitation layer such that the light is uniformly input into the actuator layer.
In one embodiment of the actuator device, at least two light guides extend in opposite directions through the excitation layer, at least in sections. Particular advantages can then be seen in this embodiment as well: the stack actuator has a plurality of layers stacked one above the other and traversed in opposite directions by a light guide. Preferably, the light guide then runs along the edges of the plurality of stacked layers.
In one embodiment of the actuator device, an entry point of a first of the at least two light guides into the excitation layer is adjacent to an exit point of a second of the at least two light guides.
It is particularly preferred that the entry point of a first of the at least two light guides into the stack of the stack actuator is adjacent to the end point of a second light guide out of the stack. Thus, the point of the first light guide providing the highest light input, i.e. the entry point, is located near the point of the second light guide having the weakest light input, i.e. the end point. In an advantageous manner, therefore, the adjacent arrangement ensures an average light input of the excitation layer which is approximately constant over the entire surface.
In one embodiment of the actuator device, the at least two light guides each extend in a corrugated manner through or along the excitation layer, wherein the substantially parallel sections of the two light guides in the excitation layer alternate accordingly.
In one embodiment of the actuator device, at least two light guides overlap in the region of the corrugated ring, in which the direction of the light guides is substantially reversed.
In this embodiment, the light guides can, for example, have substantially the same corrugated extension, and then the light guides are interlaced with each other or have gaps. Then, the two light guides are caused to overlap in the area where the change of direction of the corrugated loop occurs, while the area substantially not involving any change of direction runs parallel and does not overlap.
Preferably, the corrugated ring is formed in an edge region of the stack of excitation layers and actuator layers or outside the stack, wherein normally no light exits from the light guide. However, the corrugated ring can also be provided within a stacked arrangement of actuator components, and thus, of course, said region also contributes to the light input into the excitation layer or layers.
In one embodiment of the actuator device, the actuator part has a substantially cylindrical shape with a hollow bore inside, wherein the one or more light guides are substantially arranged within the hollow bore. A particularly uniform light input is possible because the light input takes place in an advantageous manner in the center of the cylinder. In this embodiment, the cylinder axis of the cylindrically shaped actuator part preferably corresponds to the stacking direction of the stacked actuator parts, wherein other arrangements of the layers, for example in the face of the cylinder wall, are also possible.
In one embodiment of the actuator device, the region of the end of the light guide remote from the light source has a nano-coating. The nano-coating preferably ensures a light output that is scattered or directed in the region of the just desired light output around the light guide or in partial regions of the circumference of the light guide. Of course, a nano-cladding is only one possibility for light to be output from the light guide, wherein alternatives to this are also known to the person skilled in the art.
In one embodiment of the actuator device, the control element comprises a plurality of light guides, wherein the plurality of light guides are configured for conducting different wavelengths and/or spectral ranges.
In addition to the homogenized light input, which, as in the above-described embodiments, is reduced in its radiation intensity along its length by means of the inverted light guides, embodiments are also possible in which each individual light guide of the at least two light guides covers its own wavelength or its own spectral range, respectively. In another preferred embodiment, a corresponding reversed configuration of light guides for two wavelengths or spectral ranges requires at least four light guides.
In one embodiment, a two-color embodiment is particularly advantageous, in which the optoelectronic actuator is activated at one wavelength or one spectral range and is deactivated at another wavelength or another spectral range.
Depending on the geometric embodiment of the actuator stack, a fiber orientation of alternating mixtures of two wavelengths or spectral ranges is possible with single-sided introduction of light. In the case of at least two-sided introduction of light, light introduction is likewise possible in which each side has only one wavelength or one spectral range, respectively.
In one embodiment, the optoelectronic actuator comprises at least one optical telescopic actuator and/or an optoelectronic mechanical actuator.
Photo-induced stretching is the direct conversion of incident light into elongation. The electro-mechanical actuators generally produce mechanical motion as a response to the incidence of light independent of elongation. The optomechanical actuator here also includes secondary effects, such as heating, based on the incidence of light.
The optoelectronic actuator is preferably provided such that the excitation of the optoelectronic actuator is triggered directly as a main effect by the excitation light. Additionally or alternatively, secondary effects, for example caused by thermal heating based on incident light, may be utilized as excitation of the electro-optical actuator to perform mechanical work, for example to change strain and/or stress in a preferential direction.
In one embodiment, the opto-mechanical actuator comprises an actuator from at least one of the following groups: a) a polarizing optoelectromechanical actuator, b) a liquid crystal based optoelectromechanical actuator, c) a photothermal transition based optoelectromechanical actuator, d) a charge induced optoelectromechanical actuator, and e) a radiation pressure based optoelectromechanical actuator.
A polarizing optomechanical actuator is an optomechanical actuator that exhibits light-induced mechanical deformation upon incidence of polarized light. An example of a material showing this effect is glass, i.e. an amorphous solid with one or more elements of the chalcogen group. Liquid crystal-based optomechanical actuators have been shown, for example, for nematic elastomers. For example, for polymer networks containing azobenzene liquid crystal segments, it has been shown that nematic order can be suppressed or restored by an optoelectromechanical actuator. That is, optical incidence, for example, can deform the azobenzene polymer film due to the liquid crystal order.
Photothermal transition is basically the direct optical equivalent of electrothermal transition and is based on the fact that: a portion of the energy of the excitation light is absorbed by the medium and converted into thermal energy. In general, in addition to other photo-actuator effects, photo-actuators always have at least a part of the actuator mechanism based on photothermal transitions.
In charge-induced optomechanical actuators, photons are absorbed in a semiconductor and free electrons are excited from the valence band into the conduction band, leaving holes in the crystal lattice, which cause local mechanical strain in the material.
Opto-mechanical actuators based on radiation pressure are based on pulsed transmission between the light and the actuator structure. These physical principles are only some of the possible principles that enable the electro-optical actuator according to the invention to change the strain and/or stress of the actuator layer. Other possible effects are envisaged, for example the electro-optical actuator can comprise a shape memory polymer that is optically activated, or comprise nanostructures having a stress caused by a locally inhomogeneous distribution of the charge generated by the photons.
In one embodiment, the optoelectronic actuator comprises at least one material belonging to one of the following groups:
-a liquid crystal material, in particular a liquid crystal elastomer;
photoisomerizable organic compounds, especially azo compounds, such as azobenzene, and photochromic organic compounds, wherein the photochromic color change is associated with isomerization from an isomer having a ring opening to an isomer having a ring closing, for example fulgides, hexatrienes, diarylethenes, dithienyl cyclopentenes, preferably photochromic diarylethenes, in particular photochromic diarylethenes, or a photochromic co-crystal of diarylethene, such as 1, 2-bis (2-methyl-5- (1-naphthyl) -3-thienyl) perfluorocyclopentene, wherein the compound comprises a perfluorinated fused ring system, such as perfluoronaphthalene, especially cocrystals of 1, 2-bis (2-methyl-5- (1-naphthyl) -3-thienyl) perfluorocyclopentene and perfluoronaphthalene;
spin-crossed materials, in particular spin-crossed complexes, such as [ Fe (L) { M (CN)4}]Scaffolds in which L is a ligand, e.g. a heteroaromatic compound having at least one nitrogen atom in the aromatic ring structure, e.g. pyrazine or 3-cyanopyridine, and M is a metal, e.g. Pt or Au, e.g. { Fe (3-CNpy) [ Au (CN) ])2]2}*2/3H2O;
Carbon nano-objects, especially carbon nanotubes (single-walled and multi-walled), carbon nano-fibers and graphene,
-nanocomposites (nano-composites) comprising carbon nanotubes (carbonnanotubes), in particular multi-walled carbon nanotubes (multi-walled carbon nanotubes MWCNTs), and/or graphene, in a matrix, preferably in an elastomeric matrix, in particular in an elastomeric polymer matrix, for example a matrix comprising polydimethylsiloxane PDMS or a matrix comprising a liquid crystalline elastomer, or a matrix comprising a shape memory polymer;
-a layer composite comprising a film consisting of carbon nanotubes bonded to an elastomeric film, for example to a film comprising an acrylic elastomer;
photopolymers, for example in the form of photosensitive hydrogels, in particular hydrogels consisting of covalently crosslinked copolymer networks consisting of a thermosensitive polymer and a chromophore;
-a biological light-sensitive molecule, such as a light-sensitive protein, e.g. bacteriorhodopsin;
chalcogenide glasses, e.g. As50Se50;
Ferroelectric materials, such as ferroelectric single crystals, and ferroelectric polycrystalline materials, such as poled ferroelectric ceramics, e.g. lanthanum modified lead zirconate titanate (PLZT) and doped lanthanum modified lead zirconate titanate, e.g. WO doped3Lanthanum modified lead zirconate titanate of (a);
-a polar semiconductor;
-rotaxane;
-an optically activated piezoelectric crystal.
These and other materials are used as optoelectronic actuators, to name a few, from the books "Optical Nanoand Micro Actuator Technology" (CRC Press 2012), from the publication "fast response-type specific molecular muscles with [ c2] day patents" by Iwaso et al, nature chemistry, volume 9, 2016,
In one embodiment, the actuator layer is anisotropic in at least one direction. Since the actuator layer is anisotropic in at least one direction, not all properties of the actuator layer are direction independent. In particular, the anisotropy preferably causes: the photoelectric actuators or actuator layers constitute preferential directions.
In one embodiment, the actuator layer comprises a fiber composite material. The fiber composite preferably has two main components, namely an embedding matrix and reinforcing fibers. Such as, but not limited to, glass fibers, carbon fibers, ceramic fibers, and the like. The material of the embedded matrix can include, for example, but is not limited to, polymers such as thermosets, elastomers or thermoplastics, but can also include other elements such as cement, metals, ceramics, and the like. Such materials can be used particularly advantageously in the field of wind energy installations.
In one embodiment, the optoelectronic actuator is embedded in a matrix, in particular in a resin matrix, in the actuator layer. The term resin denotes solid to liquid organic substances. In particular, the resin means a polymer as a base material for plastics. The optoelectronic actuator can advantageously be embedded in the actuator layer by means of a matrix.
In one embodiment, the actuator part has at least two actuator layers with in each case at least one excitation layer located between them.
The multilayer arrangement is similar to the known arrangement of piezoelectric stacks. A preferential direction in the stacking direction can advantageously be achieved if the actuator part has a plurality of actuator layers lying one above the other. The actuator travel is then proportional to the number of layers and can advantageously be scaled to some extent.
However, the preferential direction does not necessarily correspond to the stacking direction in every embodiment. In particular, in the case of an actuator component having two actuator layers with an excitation layer located between them, the preferential direction can also lie in the layer plane of the actuator layers or the excitation layer. Preferably, in this case, the two actuator layers have different responses to excitation light, for example, one excitation layer is subjected to elongation in the preferential direction, while the other excitation layer is subjected to compression in the preferential direction. This causes the actuator member to bend. In other embodiments, however, the actuator layer can also exhibit the same reaction, so that the entire actuator part is caused to elongate in the layer plane in a preferential direction.
In a further embodiment, more than one excitation layer can also be provided between two actuator layers. In this case, different excitation light can be introduced into the respective actuator layer.
In one embodiment, the actuator element is designed to exert a force of 10 to 50 newtons per square millimeter of the cross-sectional area of the actuator element (N/mm) by means of the excitation light2) Wherein a cross-section of the actuator member is perpendicular to the preferential direction.
The force in newtons per square millimeter of cross-sectional area corresponds to a pressure in megapascals of 10 to 50N/mm2The range of (b) is a value which is widely used for piezoelectric actuators and can be used in many fields, in particular in the field of wind energy installations.
The cross-sectional area of the actuator part perpendicular to the preferential direction is preferably referred to as the actuator area and is preferably determined as the area of the entire actuator part including the actuator layer and the excitation layer.
Thus, the actuator area is preferably independent of the number of layers for a stacked actuator and corresponds to the area of one of the respective layers.
In one embodiment, the actuator part is designed as a strain actuator part, wherein one strain direction corresponds to a preferential direction which is essentially perpendicular to the at least one actuator layer, or the actuator part is designed as a bending actuator part, wherein the strain direction is essentially perpendicular to the preferential direction of the actuator layer.
The strain actuator component is capable of a preferably linear mechanical deformation, wherein the linear mechanical deformation is, for example, convertible into a movement of another component. The stack-like structure of the actuator parts preferably corresponds to a strain actuator part, wherein the linear strain stroke corresponds to the stacking direction in this example. In one embodiment, the strain actuator element can be designed as a lift flap for actuating a rotor blade of a wind energy installation.
In contrast, the bending actuator part is designed to bend the actuator part in a strain or deflection direction perpendicular to the preferential direction. The bending actuator part is preferably designed as a planar actuator part which extends over a large area of the component to be controlled. The preferential direction extends substantially in a plane in which the actuator element exhibits its planar extent. In one embodiment, one or more actuator layers and/or excitation layers are situated in a plane, the preferential direction therefore being situated in the actuator layer, or in another embodiment, a plurality of stacked layers are situated perpendicular to this plane, the preferential direction being perpendicular to the plane of the respective actuator layer. The bend actuator part preferably has a smaller extent than its remaining dimensions, perpendicular to a plane in which it exhibits its planar extent.
In one embodiment, such a bending actuator part is designed as a servo flap for controlling a rotor blade of a wind energy installation. In contrast to strain actuator parts, the bending actuator comprises a significantly smaller number of actuator or excitation layers, at least if the layers are parallel to a plane in which the bending actuator part exhibits its planar extent, and has a larger area for the same volume.
In one embodiment, the ratio of the actuator area to the square of the reference length of the actuator part lies in the range from 0.0001 to 0.01, and in particular in the range from 0.01 to 1 if the actuator part is designed as a strain actuator part.
The ratio of the actuator stroke to the strain stroke is referred to as the reference length of the actuator member. If, for example, the actuator is designed such that a 0.1mm actuator stroke is required, which enables a strain of 0.1%, a reference length of 100mm results therefrom. This is of course an example and the actual design of the actuator can be based on actual requirements.
The range from 0.01 to 1 of the ratio of the actuator area to the square of the reference length corresponds to the range as it is required in particular for lift flaps in wind energy installations. The range from 0.0001 to 0.01 corresponds to the range as it is for the design of servo flaps, in particular for wind energy installations.
In one embodimentMechanical work capable of being performed by an actuator member is between 100 and 10000 joules (J/m) per cubic meter of actuator volume3) In which the mechanical work that can be performed by the actuator member is in the range of 1000 to 10000 joules per cubic meter of actuator volume, in particular in the case of an actuator member configured as a strain actuator member, or in the range of 100 to 1000 joules per cubic meter of actuator volume, in the case of an actuator member configured as a bending actuator member.
The volume of the actuator component is referred to as the actuator volume, wherein the actuator volume preferably comprises at least the actuator layer and the excitation layer. Executable at 100 to 10000J/m3Mechanical work in the range is possible in particular for the example of the optoelectronic actuator mentioned at the outset and can be implemented depending on the design of the actuator components.
Typically, the energy density achievable in a face actuator is about 10 times lower than that achievable for a stacked actuator. Actuator volume from 100 to 1000J/m3Can preferably be used for actuating servo flaps of a wind energy installation. From 1000 to 10000J/m of actuator volume3Is preferably designed for controlling lift flaps of wind energy installations.
In one embodiment, the actuator part is designed as a bending actuator part and is designed to be bent by excitation perpendicular to the preferential direction.
The bending actuator part is therefore preferably designed for plane bending perpendicular to the preferential direction. In particular, the preferential direction lies in a plane in which the bending actuator part exhibits a planar extension, for example, is applied to a surface of a substrate or component. It is thus possible to design a planar actuator part which directly causes a deformation of the surface to which the actuator is applied. The operating principle of the bending actuator part preferably corresponds to that of a bimetallic actuator and can be constructed in a similar manner. In one embodiment of the curved actuator component, the preferential direction lies in the plane of the actuator layer, i.e. one or more actuator layers run substantially parallel to the surface to which the actuators are applied. In a further embodiment, the bending actuator part is constructed from a plurality of layers which extend substantially perpendicularly to the surface to which the actuator is applied. In this case, the preferential direction also runs substantially perpendicularly to the parallel planes of the actuator layers.
In one embodiment, the ratio of the height of the actuator element to the length of the actuator element in the preferential direction is in the range from 0.001 to 0.1, in particular in the range from 0.002 to 0.02.
In this embodiment, the plane of the actuator layer is extended by a preferential direction and a direction perpendicular to the preferential direction. The mechanical work to be performed by the actuator member is proportional to the width of the actuator member, which is perpendicular to the preferential direction. In other words, the differential contribution of the actuator parts in the width direction is constant and preferably already determined by the height to length ratio in the preferential direction. Actuator parts with said ratio lying within the preferred range are particularly well suited for use in wind power plant rotor blades.
For the example of a servo flap of a rotor blade of a wind energy installation, the preferential direction can correspond to the direction of the contour of the rotor blade. The servo flap can then be provided, for example, with a specific length in the blade chord direction in the region of the trailing edge of the rotor blade of the wind energy installation. The mechanical work performed for actuating the servo flap is proportional to the width of the flap in the radial direction of the rotor blade, i.e. the work per unit in the width direction is substantially constant over the radius of the rotor blade of the wind energy installation from the hub to the blade tip. Such servo flaps can have a width of one meter, for example. Since the mechanical work that can be performed by the actuator part and the mechanical work that is required by the servo flap are proportional and linearly dependent on the width of the actuator or servo flap, it is sufficient to give the length of the actuator part and its height. The volume of the actuator part and thus the mechanical work that can be performed is then obtained by multiplying by the length corresponding to the length of the servo flap.
In one embodiment, the height of the actuator part perpendicular to the plane of the at least one actuator layer is in the range from 1mm to 10mm, preferably in the range from 3mm to 7mm, and particularly preferably approximately 5 mm.
Preferably, the terms are to be understood as rounding errors, i.e. a range of 4.5 to, for example, 5.49mm is to be understood as a value of about 5 mm. The height of the actuator part within the preferred range can be particularly satisfactory for use in the field of wind energy installations.
In one embodiment, the excitation layer comprises an ultra-thin glass and/or polymer, in particular having a thickness of 20 μm to 100 μm.
Of course, ultra-thin glass and/or polymer are just one example for the materials that may be included in the excitation layer. Other suitable materials are also conceivable. Ultra-thin glasses or polymers can advantageously achieve: the excitation layer exhibits the desired properties despite its small thickness.
In one embodiment, the actuator part has a mirror coating which is designed to reflect excitation light, wherein the mirror coating at least partially surrounds the actuator part on at least one side, in particular on the side of the excitation layer opposite the actuator layer.
Preferably, the mirror coating is designed according to the wavelength of the excitation light. Since the mirror coating is possible, the light loss can be reduced, for example, as follows: the excitation light exits the excitation layer rather than being directed into the actuator layer. Thus improving the efficiency of the entire actuator assembly.
In one embodiment, the light guide is configured such that the light is guided into the excitation layer in a longitudinal direction, wherein the longitudinal direction lies in a plane of the excitation layer, wherein the plane of the excitation layer is extended by a longitudinal direction and a width direction, wherein in particular the preferential direction substantially corresponds to the longitudinal direction or a direction different therefrom in the plane of the at least one actuator layer in the case of an actuator element configured as a bending actuator element, or the preferential direction is substantially perpendicular to the longitudinal direction and/or the plane of the at least one actuator layer in the case of an actuator element configured as a strain actuator element.
Since the longitudinal direction lies in the plane of the excitation layer, it is particularly simple to guide the light into the layer by means of a light guide. In other embodiments, the longitudinal direction can also be defined as the direction of the excitation layer, wherein one or more light guides in the plane of the excitation layer guide light into the excitation layer, wherein the direction of the light guided in by the one or more light guides does not necessarily correspond to the longitudinal direction.
Preferably, in this embodiment, different effects of the optoelectronic actuator are used, depending on whether the actuator part is designed as a bending actuator part or a strain actuator part. Preferably, the transverse effect of the photoelectric actuator is used in the case of a curved component and the longitudinal effect of the photoelectric actuator is used in the case of a strained actuator component. The lateral effect is similar to the lateral effect or d31 effect known for piezoelectric actuators, and the longitudinal effect is similar to the longitudinal effect or d33 effect. This is also only an exemplary embodiment, and in other embodiments, other effects can also be used, for example a shearing effect or a combination of a transverse effect and a longitudinal effect.
In one embodiment, the actuator device further has a reinforcing frame which surrounds the actuator part, wherein the reinforcing frame is arranged such that an elongation of the actuator layer in a preferential direction causes a compression of the reinforcing frame perpendicular to the preferential direction, wherein the reinforcing frame is set up for converting between a movement in the preferential direction and a movement substantially perpendicular to the preferential direction.
In other words, such a reinforcing frame realizes a stroke increasing system, by means of which the actuator stroke can be converted into a longer movement stroke. In particular in the case of actuator parts having a plurality of layers or designed as stacked actuators, the achievable adjustment travel of the actuator parts can be increased by means of the stiffening frame, so that they are particularly suitable for use in wind energy installations.
The mechanical energy that can be generated by the actuator is not changed by the conversion. Accordingly, as the stroke distance increases, the force that can be applied per stroke distance decreases accordingly. Without being limited thereto, the conversion factor of the enhancement frame lies in the range of 2 to 10, in particular about 5.
In one embodiment, the excitation layer has at least one diffusing element on one or more sides adjoining the actuator layer for the diffuse introduction of the excitation light into the actuator layer, wherein the diffusing element comprises, in particular, surface irregularities, preferably laser-irradiated and/or etched micro-cavities.
Preferably, the diffusing element achieves a uniform distribution of the excitation light in the actuator layer. In other embodiments, the diffusing element can alternatively or additionally be formed as a separate layer between the excitation layer and the actuator layer or as part of the actuator layer. Other diffusing elements that are not formed on the basis of surface irregularities can also be envisaged.
In one embodiment, the excitation layer has a conversion element which is designed to convert light of a light source into excitation light, wherein the excitation light has a different wavelength and/or a different spectrum than the light of the light source.
It is not necessary for the light of the light source to be exactly matched to the photoelectric actuator by means of the conversion element. Therefore, even in the case where the light of the light source is not suitable as the excitation light, the photoelectric actuator can be excited after the light is converted into the excitation light by the conversion element.
In one embodiment, the conversion element has a fluorescent material or a phosphorescent material. In particular, when a phosphorescent material is used, the photoelectric actuator can be excited even after the irradiation of the light source is cut off. However, these materials are merely examples, and other conversion elements can be envisaged. The converter element is also understood merely as an exemplary part of the excitation layer, wherein in other embodiments a separate converter element between the excitation layer and the actuator layer or a converter element as part of the actuator layer can be formed.
In a further aspect, a rotor blade of a wind energy installation is provided, which has an actuator device according to one embodiment of the invention and an active element, wherein the actuator device is designed for controlling the active element.
Thus, a rotor blade with an actuator device according to the invention enables: it is possible to control the active elements provided on the rotor blade without having to connect the active elements with electrical wires. All other advantages and advantages of the mentioned embodiment of the actuator device according to the invention can also be transferred in the same way to the rotor blade. The active elements preferably comprise lift flaps, servo flaps, vortex generators or other active elements, by means of which, for example, the aerodynamic and/or acoustic properties of the rotor blade can be changed.
In one embodiment of the rotor blade, the actuator part of the actuator device is designed as a curved actuator part and the flap is designed as a servo flap, wherein the actuator part is mounted in the form of a surface on the region of the servo flap.
The servo flap is preferably an active element which can change shape, i.e. the servo flap itself changes its shape, e.g. bends, by manipulation. The servo flap is preferably arranged in the region of the blade tip of the rotor blade and comprises a region which, viewed from the trailing edge, represents 10% to 20% of the rotor blade profile. The region of the blade tip comprises in particular the outer 30% of the rotor blade length, viewed in the radial direction from the rotor blade hub, wherein the servo flaps can provide a length in the radial direction of the rotor blade, for example in the order of magnitude of 1 to 10m, in the entire region or only in partial regions of the blade tip.
The actuator force of the servo flap has to be applied substantially uniformly distributed over the entire area of the servo flap. For this reason, it is preferred that as large an area as possible of the servo flap is covered by the actuator device which is designed as a bending actuator. Of course, it is not necessary here to refer to a single planar actuator part, but rather a plurality of individual actuator parts can also be envisaged, which each cover a part of the servo flap and each have a separate control part. The servo flap can be designed, for example, as a central layer made of a flexible material, for example, a glass fiber-reinforced plastic, wherein the at least one bending actuator part is formed on the upper side and/or the lower side of the central layer. For shaping, the elastic material can also be formed over the center layer and the actuator component.
In one embodiment of the rotor blade, the actuator element of the actuator device is designed as a strain actuator element and the flap is designed as a lift flap, wherein the rotor blade further has a conversion unit for converting a movement of the actuator element into a control of the lift flap.
The buoyancy flap is preferably a separate member having an extension in the depth direction of the profile of, for example, 15% to 50%. The position of the lift flap relative to the rotor blade is changed by means of an actuator device. For example, the lift flap is twisted relative to the rotor blade in order to increase or decrease the lift. In one embodiment, the conversion unit has a push/pull rod, by means of which the actuator movement is converted into a movement of the lift flap, as in the case of the known lift flaps. After configuring the actuator device as a strain actuator part, the strain actuator part generates a linear actuator movement which can be easily converted by the conversion unit.
In one embodiment of the rotor blade, the actuator device has a reinforcing frame which surrounds the actuator part, wherein the conversion unit has a push/pull rod for coupling the reinforcing frame to the lift flap.
By having a stiffening frame for the actuator device, a possible short actuator stroke can be converted into a longer movement of the stiffening frame. Typical gear ratios that can be achieved with such a reinforcing frame lie in the range from 2 to 10, i.e. the actuator stroke can be extended by a factor of 2 to 10. Other transformations are also conceivable, for example a plurality of transformation means, for example a reinforcing frame, can be connected in series. Instead of or in addition to a push/pull rod, the conversion unit can also comprise further elements in order to convert the movement of the actuator part into a control of the lift flap.
In a further embodiment, the rotor blade of the wind energy installation has a plurality of active elements. The plurality of active elements can be, for example, a plurality of lift flaps, a plurality of servo flaps, vortex generators or other active elements. In a further embodiment, it is also possible to provide a combined servo flap and lift flap on the rotor blade. In this way, the actuator device according to the invention can be used for a corresponding active element or a combination of active elements.
In a further aspect, a wind energy installation with a rotor blade according to an embodiment of the invention is provided.
In a further aspect, a mounting method for mounting an actuator device according to an embodiment of the invention on a rotor blade according to an embodiment of the invention is provided, wherein the method comprises applying an actuator part to the rotor blade of the wind energy installation and/or connecting a control part to the actuator part.
It is to be understood that the actuator device according to claim 1, the rotor blade according to claim 25, the wind energy installation according to claim 26 and the mounting method according to claim 27 have similar and/or identical preferred embodiments, in particular, as defined in the dependent claims.
Drawings
In the following, the invention will now be explained in detail, by way of example, with reference to the accompanying drawings, according to embodiments.
Fig. 1a shows a schematic view of a wind energy installation.
Fig. 1b shows a schematic view of a known actuator device.
Fig. 2 shows a schematic view of an embodiment of the actuator device.
Fig. 3 shows a schematic view of a further embodiment of the actuator device.
Fig. 4 shows a schematic view of a further embodiment of the actuator device.
Fig. 5a and 5b show a schematic top view of an embodiment of the actuator device.
Fig. 6 shows a schematic view of a further embodiment of the actuator device.
FIG. 7 shows a schematic view of an embodiment of an actuator device on a rotor blade.
Fig. 8a and 8b show schematic detail views of the embodiment shown in fig. 7.
Fig. 9a to 9d show a schematic representation of a further embodiment of the actuator device.
Fig. 10 shows a schematic view of an embodiment with a reinforcing frame.
Fig. 11 shows schematically and exemplarily a cross-section of a rotor blade with a lift flap.
Fig. 12 shows a perspective view of a further exemplary embodiment of an actuator device.
Fig. 13 schematically and exemplarily shows the spread of the light output emitted from the light guide.
Fig. 14 schematically and exemplarily shows one example of an arrangement of the light guide.
Fig. 15 schematically and exemplarily shows another example of the arrangement of the light guide.
Fig. 16 schematically and exemplarily shows an extension of a light guide having a nano-coating at its distal end.
Fig. 17 shows a perspective view of an exemplary embodiment of an actuator device.
Fig. 18 shows a perspective view of an embodiment of the actuator device in a schematic and exemplary manner.
Detailed Description
Fig. 1a shows a wind energy installation 100 having a
Fig. 1b shows a schematic illustration of a known actuator device 2, in which
In the example, the
Substantially parallel to
The
Fig. 2 also shows a
Fig. 2 also shows a
Fig. 3 shows schematically and exemplarily a further embodiment of the
Fig. 4 shows schematically and exemplarily a further exemplary embodiment of an
Fig. 5a and 5b show schematically and exemplarily a top view of the
A combination of light introduction in the longitudinal direction and the width direction is also conceivable. In other embodiments, the
Fig. 6 shows schematically and exemplarily a further embodiment of the
Fig. 7 shows schematically and exemplarily an embodiment of an
The functional principle of the trailing edge flap 120 shown in fig. 7 is illustrated in detail with reference to fig. 8a and 8 b. Fig. 8a and 8b show an enlarged trailing edge or flap region 120 and the absence of the resilient forming material 132 in the profile. In fig. 8a, a carrier substrate 130, for example, with or made of GFK material or the like, is shown in a neutral position. That is, the carrier substrate 130 is not deflected, which corresponds to a neutral flap position. The carrier substrate 130 has two actuator components 20a and 20b on the upper side and the lower side, i.e., on the suction side and the pressure side, respectively, with respect to the
The actuator elements 20A and 20B are each operated by a separate
In all embodiments, the control, in particular by the
Fig. 9a to 9d show another embodiment of the
Fig. 9a schematically shows a
Fig. 9d shows a detail of the
Fig. 10 shows schematically and exemplarily an embodiment of the
Fig. 11 shows schematically and exemplarily a cross section of a
Although, for example, in the embodiments lift flaps and servo flaps are described as active elements, the advantages described above can also be achieved for other active elements, such as vortex generators or the like. Combinations, for example a combined lift and servo flap, are also advantageously conceivable.
Fig. 12 schematically shows a further exemplary embodiment of a flat-shaped
Fig. 13 shows schematically and exemplarily a variation of the light output from the
The light output of the oppositely directed light guide 82' is additionally shown in fig. 13. The light guide 82 'thus has the highest light output at the end point 520 of the
An example of a possible arrangement of two such light guides 82, 82' is schematically shown with reference to fig. 14. In this embodiment, two
In this example, the direction reversal of the light guides 82, 82 'is shown to be performed outside the stack of excitation layers 40 and actuator layers 30, wherein the direction reversal of the light guides 82, 82' can also be used, for example, to be performed within one of the excitation layers 40. Preferably, in the area of the directional deflection, no light output occurs, for example, by illumination mechanisms or other surface changes of the light guides 82, 82'. Such a light output can also be provided in the region of the inversion curve, for example by an illumination mechanism, if the direction of the light guides 82, 82' formed within the
Fig. 15 shows schematically and exemplarily a further example of an arrangement of four
Fig. 16 shows schematically and exemplarily a profile of a
Fig. 17 shows a perspective view of an embodiment of the
Finally, fig. 18 shows a further exemplary embodiment of an
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