Water-based ship biological antifouling industrial coating and preparation method thereof

文档序号:1015812 发布日期:2020-10-27 浏览:12次 中文

阅读说明:本技术 一种水性船舶生物防污工业涂料及其制备方法 (Water-based ship biological antifouling industrial coating and preparation method thereof ) 是由 蒋钦龙 杨焕科 刘勇安 唐海玉 于 2020-08-05 设计创作,主要内容包括:本发明属于涂料技术领域,具体涉及一种水性船舶生物防污工业涂料及其制备方法,按重量份计算,其原料组成包括成膜物质25-60份、生物防污剂5-50份、颜料1-20份、填料1-50份、助剂5-10份和水10-30份。本发明方法制备得到的水性船舶生物防污工业涂料能够在不破坏生态环境和毒死海洋附着生物的前提下,减少附着生物量,防污效果明显,并且有效降低船底漆膜的破坏风险和降低燃油消耗。(The invention belongs to the technical field of coatings, and particularly relates to a water-based ship biological antifouling industrial coating and a preparation method thereof, wherein the raw materials comprise, by weight, 25-60 parts of a film-forming substance, 5-50 parts of a biological antifouling agent, 1-20 parts of a pigment, 1-50 parts of a filler, 5-10 parts of an auxiliary agent and 10-30 parts of water. The water-based ship biological antifouling industrial coating prepared by the method can reduce the attached biomass on the premise of not damaging the ecological environment and poisoning marine attached organisms, has an obvious antifouling effect, and effectively reduces the damage risk of a ship bottom paint film and the fuel consumption.)

1. The water-based marine biological antifouling industrial coating is characterized by comprising, by weight, 25-60 parts of a film-forming substance, 5-50 parts of a biological antifouling agent, 1-20 parts of a pigment, 1-50 parts of a filler, 5-10 parts of an auxiliary agent and 10-30 parts of water.

2. The water-based marine biological antifouling industrial paint as claimed in claim 1, wherein the raw material composition comprises 45 parts of film-forming material, 25 parts of biological antifouling agent, 15 parts of pigment, 25 parts of filler, 8 parts of assistant and 20 parts of water.

3. The water-based marine antifouling industrial paint as claimed in claim 1, wherein the film-forming substance is one or more of fluorocarbon emulsion, fluorine acrylic emulsion, epoxy emulsion, and polyurethane emulsion.

4. The aqueous marine antifouling industrial paint as claimed in claim 1, wherein the antifouling agent is one or more of capsaicin, sodium benzoate and tannic acid.

5. The aqueous marine antifouling industrial paint as claimed in claim 4, wherein the antifouling agent is a mixture of capsaicin, sodium benzoate and tannic acid in a weight ratio of 3-9:1: 3-6.

6. The water-based marine biological antifouling industrial paint as claimed in claim 1, wherein the pigment is one or more of iron red, carbon black and titanium dioxide.

7. The water-based marine biological antifouling industrial coating of claim 1, wherein the filler is one or more of barite powder, ground calcium carbonate, light calcium carbonate, quartz powder, zinc phosphate and talcum powder.

8. The water-based marine biological antifouling industrial coating as claimed in claim 1, wherein the adjuvant comprises, by weight, 10-20 parts of sodium polyphosphate, 5-10 parts of silicone polyether copolymer, 8-12 parts of water-based polysiloxane, 2-5 parts of water-based polyurethane leveling agent, 6-10 parts of polyamide wax water-based coating anti-settling agent, 6-10 parts of dodecyl alcohol ester, 15-20 parts of diethylene glycol monobutyl ether, 12-18 parts of polyurethane, 6-8 parts of 2-amino-2 methyl-1-propanol P and 3-8 parts of methylisothiazolinone preservative.

9. The preparation method of the water-based marine biological antifouling industrial coating according to any one of claims 1 to 8, characterized by comprising the following steps:

s1, sequentially adding water and the auxiliary agent into a reaction cylinder, and stirring until the water and the auxiliary agent are completely dissolved to obtain a mixture A;

s2, adding the pigment and the filler into the mixture A in sequence while stirring, dispersing and grinding to reach the average fineness of 30-50 mu m to obtain a mixture B, and adjusting the rotation speed to 500 r/min;

and S3, sequentially adding the film-forming substance, the biological antifouling agent and the auxiliary agent into the mixture B, stirring and dispersing for 13-17min, and adjusting the viscosity of the coating to 80-100KU to obtain the product.

Technical Field

The invention belongs to the technical field of coatings, and particularly relates to a water-based ship biological antifouling industrial coating and a preparation method thereof.

Background

Coating materials, also called paints, are continuous films which are applied to the surface of objects to be protected or decorated and which form a firm bond with the object to be coated, and are generally viscous liquids based on resins, oils or emulsions, with or without pigments, fillers, and with the addition of corresponding auxiliaries, formulated with organic solvents or water.

There are more than 2000 kinds of attached organisms in sea areas around the world, and larvae and spores of the attached organisms float in the ocean and attach to the bottom of a ship, settle down and further reproduce when they develop to some extent. The organisms increase the fuel consumption and destroy the paint film at the bottom of the ship, and meanwhile, the organisms secrete organic acid, so that the destruction of the steel plate at the bottom of the ship and underwater facilities is aggravated, and the service life is obviously shortened. To solve this problem, various antifouling paints for ships have come into play.

The traditional antifouling paint is used for poisoning attached organisms through seepage of an antifouling agent to achieve the antifouling purpose, and the method can pollute the environment more or less, so people are trying to design and develop the antifouling paint from a new idea, on one hand, an antifouling high polymer material is searched to simulate the skin state of some organisms, and on the other hand, a proper natural biological antifouling agent is searched to prevent the organisms from attaching on the premise of not damaging the environment.

Disclosure of Invention

The invention aims to solve the technical problems and provides a water-based marine biological antifouling industrial coating and a preparation method thereof, which mainly solve the problems that the attached organisms are poisoned by the seepage of an antifouling agent to reduce the attachment amount of the organisms in the traditional antifouling coating and the like.

In order to achieve the purpose, the invention adopts the following technical scheme:

the raw material composition of the water-based marine biological antifouling industrial coating comprises, by weight, 25-60 parts of a film-forming substance, 5-50 parts of a biological antifouling agent, 1-20 parts of a pigment, 1-50 parts of a filler, 5-10 parts of an auxiliary agent and 10-30 parts of water.

Preferably, the raw material composition comprises 45 parts of film-forming substances, 25 parts of biological antifouling agents, 15 parts of pigments, 25 parts of fillers, 8 parts of auxiliaries and 20 parts of water.

Preferably, the film forming substance is one or more of fluorocarbon emulsion, fluorine acrylic emulsion, epoxy emulsion and polyurethane emulsion.

Preferably, the biological antifouling agent is one or more of capsaicin, sodium benzoate and tannic acid.

More preferably, the biological antifouling agent is a mixture of capsaicin, sodium benzoate and tannic acid in a weight ratio of 3-9:1: 3-6.

Preferably, the pigment is one or more of iron oxide red, carbon black and titanium dioxide.

Preferably, the filler is one or more of barite powder, ground calcium carbonate, light calcium carbonate, quartz powder, zinc phosphate and talcum powder.

Preferably, the assistant comprises, by weight, 10-20 parts of sodium polyphosphate, 5-10 parts of an organic silicon polyether copolymer, 8-12 parts of water-based polysiloxane, 2-5 parts of a water-based polyurethane leveling agent, 6-10 parts of a polyamide wax water-based paint anti-settling agent, 6-10 parts of dodecyl alcohol ester, 15-20 parts of diethylene glycol monobutyl ether, 12-18 parts of polyurethane, 6-8 parts of 2-amino-2-methyl-1-propanol P and 3-8 parts of a methylisothiazolinone preservative.

The preparation method of the water-based marine biological antifouling industrial coating comprises the following steps:

s1, sequentially adding water and the auxiliary agent into a reaction cylinder, and stirring until the water and the auxiliary agent are completely dissolved to obtain a mixture A;

s2, adding the pigment and the filler into the mixture A in sequence while stirring, dispersing and grinding to reach the average fineness of 30-50 mu m to obtain a mixture B, and adjusting the rotation speed to 500 r/min;

and S3, sequentially adding the film-forming substance, the biological antifouling agent and the auxiliary agent into the mixture B, stirring and dispersing for 13-17min, and adjusting the viscosity of the coating to 80-100KU to obtain the product.

Compared with the prior art, the invention has the beneficial effects that:

the water-based ship biological antifouling paint mainly comprises a biological antifouling agent and a film forming substance, and can form a uniform antifouling protective layer on the bottom surface of a ship. Wherein capsaicin [ trans ] 8-methyl-N-vanillyl-6-nonenamide ] in the biological antifouling agent is an active ingredient of pepper, capsaicin and compounds related to the capsaicin are called capsaicin, and are secondary metabolites produced by the pepper and form deterrents to herbivores, and pure capsaicin is a water-repellent lipophilic colorless odorless crystalline or waxy compound. The low-surface-energy non-toxic antifouling paint prepared by taking powdery capsaicin as a natural antifouling agent can resist the adhesion of bacteria and marine organisms and has good adhesion to metal, wood, cement and the like; the sodium benzoate in the biological antifouling agent is easy to dissolve in water, the solubility is about 53.0g/100ml at normal temperature, the lipophilicity of the sodium benzoate is larger, the sodium benzoate easily penetrates cell membranes to enter cell bodies, the permeability of the cell membranes is interfered, the absorption of the cell membranes to amino acid is inhibited, the sodium benzoate enters the cell bodies to ionize and acidify the alkali storage in the cells, the activity of a respiratory enzyme system of the cells is inhibited, and the condensation reaction of acetyl coenzyme A is prevented; tannic acid in the biological antifouling agent is a strong fixing agent which can fix a plurality of proteins and saccharide derivatives, and is a mordant which can enhance the absorption of heavy metals (such as uranium and lead) so as to enhance the contrast of samples, particularly cell outer membranes, elastic fibers, cell junctions, muscle fibers and the like. The sodium benzoate and tannic acid have anesthetic effect on larvae of crustacean and marine periphyton, do not kill the periphyton, and can be recovered only by placing in fresh seawater.

Detailed Description

The present invention will be further described with reference to the following examples, but the present invention is not limited to these examples. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

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