阅读说明：本技术 一种费控电表付费流程自动检测装置 (Automatic detection device for payment process of fee-controlled ammeter ) 是由 董强 祝新荣 轩林辉 张琦 于 2020-06-01 设计创作，主要内容包括：本发明提出一种费控电表付费流程自动检测装置,包括设备框架,设备框架内设有工作台,所述工作台上设有费控电表固定架、插针自动供电接插机构和机械手,所述费控电表固定架固定有费控电表,插针自动供电接插机构对应费控电表的插孔设置,所述机械手设有工作面板,所述工作面板设有卡片槽和按钮杆,所述卡片槽固定有付费卡片,所述费控电表设备框架顶部设有视觉检测模块。本发明在整个检测过程全自动,不存在人为操作的安全隐患,同时避免出现因人为检查而导致的检测误差,安全且准确。(The invention provides an automatic detection device for a payment process of a fee-controlled electric meter, which comprises an equipment frame, wherein a workbench is arranged in the equipment frame, a fee-controlled electric meter fixing frame, an automatic pin power supply and plug-in mechanism and a manipulator are arranged on the workbench, the fee-controlled electric meter fixing frame is fixedly provided with the fee-controlled electric meter, the automatic pin power supply and plug-in mechanism corresponds to a jack of the fee-controlled electric meter, the manipulator is provided with a working panel, the working panel is provided with a card slot and a button rod, a payment card is fixed in the card slot, and a visual detection module is arranged at the top of the fee-controlled electric meter equipment frame. The invention has full automation in the whole detection process, does not have the potential safety hazard of manual operation, simultaneously avoids the detection error caused by manual inspection, and is safe and accurate.)

1. The utility model provides a cost accuse ammeter process automatic checkout device that pays, characterized by includes equipment frame (1), is equipped with workstation (2) in equipment frame (1), be equipped with on workstation (2) and take accuse ammeter mount (3), contact pin automatic power supply to connect and connect plug mechanism (4) and manipulator (6), it is fixed with the expense accuse ammeter to take accuse ammeter mount (3), and contact pin automatic power supply connects the jack setting that plug mechanism (4) corresponds the expense accuse ammeter, manipulator (6) are equipped with work panel (20), work panel (20) are equipped with card groove and button pole (22), the card groove is fixed with card (21) of paying, expense accuse ammeter equipment frame (1) top is equipped with visual detection module (5).

2. The automatic detection device for the payment process of the fee-controlled electric meter according to claim 1, wherein the fee-controlled electric meter holder (3) comprises a single-phase fee-controlled electric meter holder (13) and a three-phase fee-controlled electric meter holder (14), the pin automatic power supply plugging mechanism (4) comprises a single-phase pin automatic power supply plugging mechanism and a three-phase pin automatic power supply plugging mechanism, the single-phase fee-controlled electric meter holder (13) is clamped with the single-phase fee-controlled electric meter (12), and the three-phase fee-controlled electric meter holder (14) is clamped with the three-phase fee-controlled electric meter (15).

3. The automatic detection device for the payment process of the fee-controlled electricity meter according to claim 2, wherein the single-phase pin automatic power supply plugging mechanism comprises a first guide rail (9) fixed on the workbench (2), a first connecting block (10) connected to the first guide rail (9) in a sliding manner, a single-phase power grid professional plug connector (11) arranged on the first connecting block (10), and a first air cylinder (8) fixed on the workbench (2), wherein one end of an ejector rod of the first air cylinder (8) is clamped in the first connecting block (10).

4. The automatic detection device for the payment process of the fee-controlled electricity meter according to claim 2, wherein the three-phase pin automatic power supply plug-in mechanism comprises a second guide rail (18) fixed on the workbench (2), a second connecting block (17) connected to the second guide rail (18) in a sliding manner, a three-phase power grid professional plug-in connector (16) arranged on the second connecting block (17), and a second cylinder (19) fixed on the workbench (2), wherein one end of a mandril of the second cylinder (19) is clamped in the second connecting block (17).

5. The automatic detection device for the payment process of the fee-controlled electric meter according to claim 2, wherein the visual detection module (5) comprises a visual camera and a bar-shaped visual light source, and 1 visual detection module (5) is respectively arranged right above the single-phase fee-controlled electric meter (12) and the three-phase fee-controlled electric meter (15).

6. The automatic detection device for the payment process of the fee-controlled electricity meter according to claim 1, wherein an alarm lamp (7) is arranged at the top of the equipment frame (1).

7. The automatic detection device for the payment process of the fee-controlled ammeter according to claim 1, wherein a clamping cylinder is arranged at one end of the card slot, and a top rod of the clamping cylinder fixes the payment card (21) in the card slot.

8. The automatic detection device for the payment process of the fee-controlled electricity meter according to claim 1, wherein the button rod (22) is slidably connected with the working panel (20), and a spring (23) is arranged between the button rod (22) and the working panel (20).

9. The automatic detection device for the payment process of the fee-controlled electricity meter according to claim 1, wherein the visual detection module (5) is provided with a visual identification system.

Technical Field

The invention relates to the technical field of fee-controlled electric meters, in particular to an automatic detection device for a payment process of a fee-controlled electric meter.

Background

With the construction of power consumption information acquisition systems of global intelligent power grids and national power grid companies, electric energy meters develop towards more intellectualization, systematization, modularization and diversification, and the intelligent electric energy meters, as the most terminal equipment of an information system, become one of the electrical instrument and meter products with the most development potential. The intelligent charge control ammeter is mainly a device for monitoring electricity consumption, is widely applied to monitoring of household electricity consumption, effectively overcomes the defects of the traditional hand-reading ammeter, greatly saves labor force, and can effectively solve the problem of arrears of electricity charge. In the production process of the intelligent fee control electric meter, the newly produced intelligent fee control electric meter needs to be checked, the checking mode is generally manual card insertion and checking according to a button of the fee control electric meter, manual power connection is needed, potential safety hazards exist in the process, meanwhile, detection errors caused by manual checking easily occur, unqualified intelligent fee control electric meters are not screened out, cost is unclear in daily use, and economic disputes are easily caused.

Disclosure of Invention

Aiming at the problems existing in the manual detection of the intelligent charge control electric meter, the invention provides the automatic detection device for the payment process of the charge control electric meter.

In order to achieve the above purpose, the present invention provides the following technical solutions:

the utility model provides a take accuse ammeter process automatic checkout device that pays, includes the equipment frame, is equipped with the workstation in the equipment frame, be equipped with on the workstation and take accuse ammeter mount, the automatic power supply of contact pin connects plug mechanism and manipulator, take the accuse ammeter mount and be fixed with and take the accuse ammeter, the automatic power supply of contact pin connects plug mechanism to correspond the jack setting of taking the accuse ammeter, the manipulator is equipped with work panel, work panel is equipped with card groove and button stem, the card groove is fixed with the card of paying, it is equipped with the visual detection module to take accuse ammeter equipment frame top.

The automatic power supply plugging mechanism of the plug pin and the manipulator in the device are controlled by a control module, the manual detection process is simulated by arranging the automatic power supply plugging mechanism of the plug pin and the manipulator, the automatic power supply plugging mechanism of the plug pin is utilized to automatically electrify, the manipulator is utilized to simulate the plug-in process and press a button of a display screen of an ammeter, the whole process is monitored by a visual detection module, the visual detection module is provided with a photographing position for the plug-in process, and whether the plug-in is plugged can be detected by utilizing an image recognition technology; the visual detection module is provided with a jack photographing position and is used for detecting whether the contact pin is accurately inserted into the fee control ammeter or not; the visual detection module is provided with a fee control ammeter display photographing position, and whether the fee control ammeter has a display error or not can be detected by utilizing an image recognition technology. The workman only needs to take the accuse ammeter to place on taking accuse ammeter mount, and this device can detect automatically, and the automatic power supply of contact pin connects the inserting mechanism to go up automatically, and the manipulator can realize taking the automatic plug of the card of collecting fee on the ammeter of accuse ammeter to and show pressing of button on the ammeter, whole process is full-automatic, does not have the potential safety hazard of manual operation, avoids appearing because of the detection error that the artificial inspection leads to simultaneously, and is safe and accurate.

Preferably, the fee-controlled electric meter fixing frame comprises a single-phase fee-controlled electric meter fixing frame and a three-phase fee-controlled electric meter fixing frame, the automatic pin power supply plugging mechanism comprises a single-phase pin automatic power supply plugging mechanism and a three-phase pin automatic power supply plugging mechanism, the single-phase fee-controlled electric meter fixing frame is clamped with the single-phase fee-controlled electric meter, and the three-phase fee-controlled electric meter is clamped with the three-phase fee-controlled electric meter fixing frame.

Set up two kinds of differences and take accuse ammeter mount and the automatic power supply of contact pin that corresponds and connect the inserting mechanism, can make this device can detect the expense accuse ammeter of two kinds of different models, a tractor serves two purposes, practices thrift the detection cost, reduces machine quantity simultaneously, has reduced assembly line area, is favorable to the centralized construction of factory building.

Preferably, the single-phase pin automatic power supply plugging mechanism comprises a first guide rail fixed on the workbench, a first connecting block connected to the first guide rail in a sliding manner, a single-phase power grid professional plugging head arranged on the first connecting block, and a first cylinder fixed on the workbench, wherein one end of a top rod of the first cylinder is clamped in the first connecting block. The first cylinder is electrically connected with the control module, the control module can control the on-off of the first cylinder, the plugging and unplugging control of the single-phase contact pin automatic power supply plugging mechanism is realized, and therefore the on-off of the single-phase cost control ammeter is controlled.

Preferably, the three-phase pin automatic power supply plugging mechanism comprises a second guide rail fixed on the workbench, a second connecting block connected to the second guide rail in a sliding manner, a three-phase power grid professional plugging head arranged on the second connecting block, and a second cylinder fixed on the workbench, wherein one end of a mandril of the second cylinder is clamped in the second connecting block. The second cylinder is electrically connected with the control module, the control module can control the on-off of the second cylinder, and the plugging control of the three-phase contact pin automatic power supply plugging mechanism is realized, so that the on-off of the three-phase fee control electric meter is controlled.

Preferably, the visual detection module comprises a visual camera and a bar-shaped visual light source, and 1 visual detection module is respectively arranged right above the single-phase charge control electric meter and the three-phase charge control electric meter.

Preferably, the top of the equipment frame is provided with a warning lamp. The alarm lamp is arranged to visually report errors in equipment operation or unqualified products.

Preferably, one end of the card slot is provided with a clamping cylinder, and an ejector rod of the clamping cylinder fixes the payment card in the card slot.

Preferably, the button rod is connected with the working panel in a sliding mode, and a spring is arranged between the button rod and the working panel. The mode of setting up the spring push rod, the pretightning force of adjusting spring realizes according to the regulation of pressure degree, and the mechanism is ripe simple structure reliable.

Preferably, the visual detection module is provided with a visual recognition system.

The invention has the following beneficial effects: the device can automatically detect, the contact pin automatic power supply plug-in mechanism automatically powers on, the manipulator can realize automatic plugging and unplugging of the payment card of the charge control ammeter on the ammeter and pressing of the display button on the ammeter, the whole process is full-automatic, the potential safety hazard of manual operation does not exist, meanwhile, the detection error caused by manual inspection is avoided, and the device is safe and accurate; the device can detect two different types of charge control electric meters, has two purposes, saves the detection cost, reduces the number of machines, reduces the occupied area of a production line, and is favorable for centralized construction of plants.

Drawings

FIG. 1 is a schematic view of the overall structure of the present embodiment;

FIG. 2 is a schematic diagram of an automatic power supply plugging mechanism for single-phase pins according to the present embodiment;

FIG. 3 is a schematic diagram of an automatic power supply plugging mechanism for three-phase pins according to the present embodiment;

FIG. 4 is a schematic structural diagram of a work panel of the robot of the present embodiment;

wherein: 1. The device comprises a device frame 2, a workbench 3, a fee-controlled electric meter fixing frame 4, a contact pin automatic power supply plugging mechanism 5, a vision detection module 6, a mechanical arm 7, an alarm lamp 8, a first air cylinder 9, a first guide rail 10, a first connecting block 11, a single-phase power grid professional plug 12, a single-phase fee-controlled electric meter 13, a single-phase fee-controlled electric meter fixing frame 14, a three-phase fee-controlled electric meter fixing frame 15, a three-phase fee-controlled electric meter 16, a three-phase power grid professional plug 17, a second connecting block 18, a second guide rail 19, a second air cylinder 20, a working panel 21, a payment card 22, a button rod 23 and a spring.

Detailed Description