Ultrasonic sea cucumber treatment equipment
阅读说明:本技术 一种超声波海参处理设备 (Ultrasonic sea cucumber treatment equipment ) 是由 薛平杰 薛新耀 于 2020-07-29 设计创作,主要内容包括:本发明提出了一种超声波海参处理设备,包括外壳、密封盖、内胆、底座、电磁线圈加热组件;所述外壳上设有第一锁紧件,所述第一锁紧件上设有凹槽,所述密封盖上设有第二锁紧件,所述内壁与内槽下方固定支撑座,所述电磁线圈加热组件固定于连接固定件的下方,所述连接固定件的一侧设有接口组件,所述电磁线圈加热组件向下插入内槽内,所述连接固定件插入支撑托件内的卡槽,所述接口组件插入第一锁紧件的凹槽,所述底座内部设有多个超声波震子。本发明使得海参还加工过程中处于脉冲高压、密封、超声波的环境中,能够对海参内、外同步和均匀的加热,从而提高海参的加工时间、加工效率、加工质量,使得加工后的海参营养丰富、口感好、易于保存。(The invention provides ultrasonic sea cucumber treatment equipment which comprises a shell, a sealing cover, an inner container, a base and an electromagnetic coil heating assembly, wherein the sealing cover is arranged on the shell; be equipped with first retaining member on the shell, be equipped with the recess on the first retaining member, sealed covering is equipped with the second retaining member, inner wall and inside groove below fixed support seat, solenoid heating element is fixed in the below of connecting the mounting, one side of connecting the mounting is equipped with interface module, solenoid heating element inserts the inside groove downwards, connect the mounting and insert the draw-in groove in the support piece, interface module inserts the recess of first retaining member, the inside a plurality of ultrasonic wave shakes that are equipped with of base. The invention enables the sea cucumber to be in the environment of pulse high pressure, sealing and ultrasonic wave in the process of processing the sea cucumber, and can heat the sea cucumber synchronously and uniformly inside and outside, thereby improving the processing time, the processing efficiency and the processing quality of the sea cucumber, and enabling the processed sea cucumber to have rich nutrition, good taste and easy storage.)
1. An ultrasonic sea cucumber treatment device is characterized by comprising a shell, a sealing cover, an inner container, a base and an electromagnetic coil heating assembly; the base top is equipped with the shell, the shell top is equipped with sealed lid, be equipped with first retaining member on the shell, be equipped with the recess on the first retaining member, be equipped with the second retaining member on the sealed lid, the shell includes the outer wall, supports support piece, inside groove, inner wall, supporting seat, the outer wall inboard is equipped with the inner wall, the inner wall encloses into the inner chamber, the inner bag is placed in the inner chamber, be equipped with the inside groove between outer wall and the inner wall, the top fixed stay of outer wall and inner wall holds in the palm the piece, inner wall and inside groove below fixed stay, solenoid heating element is fixed in the below of connecting the mounting, one side of connecting the mounting is equipped with interface module, solenoid heating element inserts in the inside groove downwards, the connecting the mounting inserts the draw-in groove that supports in the support piece, interface module inserts the recess of first retaining member, first retaining member and, Sealed lid, interface unit spare are locked together fixedly, base inside is equipped with a plurality of ultrasonic wave vibrators.
2. The ultrasonic sea cucumber processing apparatus of claim 1, wherein the base is provided with a groove therein, and a plurality of ultrasonic vibrators are disposed therein and electrically connected to an external ultrasonic generator.
3. The ultrasonic sea cucumber treatment apparatus of claim 1, wherein the inner cavity is open at both the top and the bottom.
4. The ultrasonic sea cucumber processing device as claimed in claim 1, wherein the electromagnetic coil heating assembly is formed by winding an electromagnetic coil, two ends of the electromagnetic coil are connected with the interface assembly, and the electromagnetic coil is connected with an external controller through the interface assembly and a cable.
5. The ultrasonic sea cucumber treatment apparatus of claim 1, wherein the sealing cover is fixed to one end of the housing, and a sealing coil is further disposed therebetween.
6. The ultrasonic sea cucumber treatment apparatus of claim 1, wherein the sealing cover is connected to an external air compressor through a pipe or a valve.
7. The ultrasonic sea cucumber treatment apparatus of claim 6, wherein the compressor inputs pulsating pressure into a sealed space formed by the sealing cover and the housing.
8. The ultrasonic sea cucumber treatment apparatus as claimed in claim 1, wherein the sealing cover is further provided with a pressure gauge, a sensor assembly and an ultraviolet lamp, the sensor assembly and the ultraviolet lamp are mounted on the inner side of the sealing cover, and the pressure gauge is mounted on the outer side of the sealing cover.
9. The ultrasonic sea cucumber treatment device of claim 1, wherein the electromagnetic coil heating assembly is replaced by a refrigeration assembly, the refrigeration assembly is formed by winding a refrigeration pipeline, two ends of the refrigeration pipeline are connected with the interface assembly, and the refrigeration pipeline is connected with an external refrigerator through the interface assembly and the pipeline.
10. The ultrasonic sea cucumber treatment apparatus of claim 9, wherein the refrigeration assembly is fixed below the connection fixture, the refrigeration assembly is inserted downwards into the inner groove, and the connection fixture is inserted into the clamping groove in the support holder.
Technical Field
The invention relates to the technical field of sea cucumber treatment and processing, in particular to ultrasonic sea cucumber treatment equipment.
Background
The sea cucumber has autolytic enzyme, which is not beneficial to keeping the quality of the sea cucumber, so the sea cucumber should be treated as soon as possible after being caught. The current technology for processing sea cucumbers comprises vacuum freeze drying, hot air drying, microwave drying, vacuum microwave drying, heat pump drying, sea cucumber heat processing, a freezer and the like. However, the above-mentioned processing methods and the processing devices used therein have certain problems in different degrees, and the most important problem is that the inside and outside of the sea cucumber can not be synchronously and uniformly dried, heated and frozen, so that the quality of the sea cucumber is affected, and the brightness and taste of the sea cucumber are not good. In addition, the processing apparatus used above is bulky, expensive and very inflexible to use.
Disclosure of Invention
The object of the present invention is to solve at least one of the technical drawbacks mentioned.
Therefore, the invention aims to provide ultrasonic sea cucumber treatment equipment which is small in occupied area, low in cost and very flexible to use, and can improve the processing time, the processing efficiency and the processing quality of sea cucumbers, so that the brightness, the quality and the taste of the processed sea cucumbers are remarkably improved.
In order to achieve the above object, an embodiment of the present invention provides an ultrasonic sea cucumber processing apparatus, which includes a housing, a sealing cover, an inner container, a base, and an electromagnetic coil heating assembly; the base top is equipped with the shell, the shell top is equipped with sealed lid, be equipped with first retaining member on the shell, be equipped with the recess on the first retaining member, be equipped with the second retaining member on the sealed lid, the shell includes the outer wall, supports support piece, inside groove, inner wall, supporting seat, the outer wall inboard is equipped with the inner wall, the inner wall encloses into the inner chamber, the inner bag is placed in the inner chamber, be equipped with the inside groove between outer wall and the inner wall, the top fixed stay of outer wall and inner wall holds in the palm the piece, inner wall and inside groove below fixed stay, solenoid heating element is fixed in the below of connecting the mounting, one side of connecting the mounting is equipped with interface module, solenoid heating element inserts in the inside groove downwards, the connecting the mounting inserts the draw-in groove that supports in the support piece, interface module inserts the recess of first retaining member, first retaining member and, Sealed lid, interface unit spare are locked together fixedly, base inside is equipped with a plurality of ultrasonic wave vibrators.
In any of the above schemes, preferably, the base is provided with a groove therein, the plurality of ultrasonic vibrators are arranged in the groove, and the plurality of ultrasonic vibrators are electrically connected with an external ultrasonic generator.
In any of the above aspects, it is preferable that the inner cavity is open at both the upper and lower sides.
In any of the above schemes, preferably, the electromagnetic coil heating assembly is formed by winding an electromagnetic coil, and both ends of the electromagnetic coil are connected with the interface assembly, and the electromagnetic coil is connected with the external controller through the interface assembly and a cable.
In any of the above embodiments, preferably, the sealing cover is fixed to one end of the housing, and a sealing coil is further disposed between the sealing cover and the housing.
In any of the above embodiments, preferably, the sealing cover is connected to an external air compressor through a pipe or a valve.
In any of the above embodiments, preferably, the compressor inputs pulsating pressure into a sealed space formed by the sealing cover and the housing.
In any of the above schemes, preferably, the sealing cover is further provided with a pressure gauge, a sensor assembly and an ultraviolet lamp, the sensor assembly and the ultraviolet lamp are installed on the inner side of the sealing cover, and the pressure gauge is installed on the outer side of the sealing cover.
In any of the above schemes, preferably, the electromagnetic coil heating assembly is replaced by a refrigeration assembly, the refrigeration assembly is formed by winding a refrigeration pipeline, two ends of the refrigeration pipeline are connected with the interface assembly, and the refrigeration pipeline is connected with an external refrigerator through the interface assembly and the pipeline.
In any of the above schemes, preferably, the refrigeration assembly is fixed below the connection fixing member, the refrigeration assembly is inserted into the inner groove downward, and the connection fixing member is inserted into the clamping groove in the support holder.
The ultrasonic sea cucumber treatment equipment has the following beneficial effects:
1. the electromagnetic coil heating assembly is controlled by an external controller to be electrified, an electromagnetic coil in the electromagnetic coil heating assembly is electrified to heat the inner container, and meanwhile, an external air compressor applies pulse high voltage to the inner container through a pipeline; in addition, the ultrasonic generator outside controls the ultrasonic vibrator to apply ultrasonic waves to the bottom of the inner container, so that the sea cucumber is in the environment of pulse high pressure, sealing and ultrasonic waves in the processing process, the sea cucumber can be synchronously and uniformly heated inside and outside, the processing time, the processing efficiency and the processing quality of the sea cucumber are improved, and the processed sea cucumber is rich in nutrition, good in taste and easy to store.
2. The sea cucumber processing device is characterized in that the sea cucumber processing device is formed by winding an electromagnetic coil around an inner container, the electromagnetic coil is electrified to heat the inner container wall, the heating area of the electromagnetic coil is larger than that of the traditional bottom heating mode, the electromagnetic coil is adopted to heat the sea cucumber more uniformly, the heating effect is good, and therefore the sea cucumber processing time is prolonged, and the sea cucumber processing efficiency is improved.
3. The electromagnetic coil heating mode of the present invention converts high frequency alternating current into high frequency alternating magnetic field, which is converted into high frequency alternating current when the magnetic field contacts the metal inner container, and the high frequency alternating current makes the heated article to heat directly from inside. The heating device fundamentally solves the problem of low efficiency of heating resistance type electric heating sheets, electric heating rings and the like in a heat conduction mode. Its heating efficiency is up to 96%.
4. The invention also adopts a pulse high-pressure ultrasonic technology, namely ultrasonic waves and pulse high pressure are adopted in the sea cucumber processing process, and the pulse high pressure is alternated between high pressure and normal pressure; the high-pressure pulsation ratio is the ratio of high-pressure time to normal-pressure time, and promotes the permeation of the seasoning to the sea cucumber to improve the quality of the sea cucumber. The peculiar cavitation of ultrasonic oscillation is utilized to enhance the permeation of the seasoning; in addition, the permeation of the seasonings is accelerated in a pressurizing stage by utilizing the pulsating high pressure, the growth rate of amino nitrogen, soluble oligopeptides and trimethylamine in the sea cucumber can be inhibited, and in a pressure relief stage, the seepage of water in the sea cucumber can be accelerated due to the fact that the internal pressure of the sea cucumber is greater than the external pressure, so that the processing time is shortened, and the sea cucumber is not always in a high-pressure state in the processing process, so that the influence of lipid peroxidation is minimized; and because the sea cucumbers under different pressures have obvious changes, the brightness, the quality, the taste and the storage time of the sea cucumbers under the pulsating high pressure are obviously improved.
5. In order to reduce adverse effects in the hot processing process of the sea cucumbers and improve the product quality, the ultraviolet lamp is arranged, and before the sea cucumbers are processed, ultraviolet rays generated by the ultraviolet lamp are used for sterilizing and disinfecting the device, so that the influence of unclean environment on the quality of the sea cucumbers is avoided.
6. The invention adopts ultrasonic wave auxiliary freezing technology, when ultrasonic wave is applied in the freezing process, cavitation bubbles generated by cavitation effect can be used as the core of ice nucleus to improve the nucleation rate, and the bursting force caused by the bursting moment can also strengthen the secondary nucleation. Thereby accelerating the freezing speed and improving the quality of frozen food.
7. The invention adopts the design of the inner groove, the fixed supporting piece, the fixed supporting seat, the connecting and fixing piece and other structures, so that the electromagnetic coil heating assembly can be quickly installed, the flexible replacement between the electromagnetic coil heating assembly and the refrigerating assembly is favorably realized, and the two processing devices are combined together, thereby reducing the production cost and improving the working efficiency.
8. According to the ultrasonic vibrator, the groove is formed in the base, the ultrasonic vibrators are arranged in the groove, the liner is arranged above the groove, the structure can shorten the distance between the
9. The invention adopts the design of the electromagnetic coil heating component and the refrigerating component, can further reduce the whole volume of the device, and reduce the occupied area, thereby reducing the production cost.
10. The invention has the advantages of simple principle, convenient disassembly and assembly of each part, relatively low cost of each part, low cost and wide popularization and application range.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the base of the present invention;
FIG. 3 is a schematic view of the overall structure of the base of the present invention;
FIG. 4 is a schematic view of the internal structure of the housing of the present invention;
FIG. 5 is a schematic view of the overall structure of the housing of the present invention;
FIG. 6 is a schematic diagram of the internal structure of the solenoid heating assembly of the present invention;
FIG. 7 is a schematic diagram of the overall structure of the solenoid heating assembly of the present invention;
FIG. 8 is a schematic view of the internal structure of the liner of the present invention;
fig. 9 is a schematic view of the overall structure of the liner of the present invention.
In the figure, the position of the upper end of the main shaft,
1. an air compressor; 2. a sealing cover; 3. an interface component; 4. a first locking member; 5. a valve; 6. a pressure gauge; 7. an ultraviolet lamp; 8. a sensor assembly; 9. connecting a fixing piece; 10. an inner wall; 11. an electromagnetic coil heating assembly; 12. a housing; 13. an inner container; 14. a second locking member; 15. an ultrasonic vibrator; 16. a base; 17. a support bracket; 18. an inner cavity; 19. an electromagnetic coil; 20. a safety relief valve; 21. and (4) supporting the base.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The invention provides ultrasonic sea cucumber treatment equipment, which comprises a shell 12, a sealing cover 2, an inner container 13, a base 16 and an electromagnetic coil heating component 11, wherein the shell is provided with a sealing cover 2; a shell 12 is arranged above a base 16, a sealing cover 2 is arranged above the shell 12, a first locking piece 4 is arranged on the shell 12, a groove is arranged on the first locking piece 4, a second locking piece 14 is arranged on the sealing cover 2, the shell 12 comprises an outer wall, a supporting support piece 17, an inner groove, an inner wall 10 and a supporting seat, the inner wall 10 is arranged on the inner side of the outer wall, an inner cavity 18 is enclosed by the inner wall 10, an inner container 13 is placed in the inner cavity 18, the inner container 13 is preferably made of stainless steel with good heat conducting property, an anti-corrosion coating is further coated on the inner side of the inner container, the inner groove is arranged between the outer wall and the inner wall 10, the supporting support piece 17 is fixed above the outer wall and the inner wall 10, the supporting seat is fixed below the inner groove and the electromagnetic coil heating component 11 is fixed below the connecting fixing piece 9, an interface component 3 is arranged on one, the interface module 3 is inserted into the groove of the first locking member 4, the first locking member 4 and the second locking member 14 lock and fix the housing 12, the sealing cover 2 and the interface module 3 together, wherein the first locking member 4 and the second locking member 14 can be fixed by screws or by mechanical switches, and the base 16 is internally provided with a plurality of ultrasonic vibrators 15. The inside fluting of
The electromagnetic
When the sea cucumber is processed, the sea cucumber is placed in the inner container firstly, water, seasonings and the like are placed, then the sealing
When the electromagnetic heating device works, the electromagnetic
Ultrasonic wave is used as a physical energy mechanical wave, and can make medium particles vibrate and cause an ultrasonic cavitation phenomenon, so that the movement of mass points is increased, the internal structure of the material is changed, and the mass point diffusion is strengthened. Although the ultrasonic radiation surface is not in direct contact with the material, the emitted ultrasonic waves can penetrate through the liner and spread to the sea cucumber, on one hand, the turbulence of the surface of the material is increased by utilizing the vibration of the ultrasonic radiation surface for ten thousand times per second, so that the thickness of the boundary layer of the surface is reduced, the heat and mass transfer condition of the surface is improved through the micro-jet effect, and the diffusion resistance of water to a drying medium is reduced; on the other hand, ultrasonic energy penetrates into the material, and a 'perturbation' effect is generated in the Hessian by utilizing the cavitation effect and the mechanical effect of the ultrasonic energy, so that not only are capillary pipelines for water migration enlarged and the number of micro capillaries increased, but also water molecules are helped to overcome the binding force and attraction force of an adsorption surface, and therefore, while a water diffusion channel is enlarged, the resistance of water diffusion from the interior of the sea cucumber to the surface is reduced, the water diffusion rate is increased, and the processing time, the processing efficiency and the processing quality of the sea cucumber are improved.
The sea cucumber processing device is also formed by winding the
In addition, the electromagnetic coil heating mode of the present invention converts high-frequency alternating current into high-frequency alternating magnetic field, the magnetic field is converted into high-frequency alternating current when the magnetic field contacts the metal inner container, and the high-frequency alternating current directly heats the heated object from the inside. The heating device fundamentally solves the problem of low efficiency of heating resistance type electric heating sheets, electric heating rings and the like in a heat conduction mode. Its heating efficiency is up to 96%.
Furthermore, the invention also adopts a pulse high-pressure ultrasonic technology, namely ultrasonic waves and pulse high pressure are adopted in the sea cucumber processing process, and the pulse high pressure is alternated between high pressure and normal pressure; the high-pressure pulsation ratio is the ratio of high-pressure time to normal-pressure time, and promotes the permeation of the seasoning to the sea cucumber to improve the quality of the sea cucumber. The peculiar cavitation of ultrasonic oscillation is utilized to enhance the permeation of the seasoning; in addition, the permeation of the seasonings is accelerated in a pressurizing stage by utilizing the pulsating high pressure, the growth rate of amino nitrogen, soluble oligopeptides and trimethylamine in the sea cucumber can be inhibited, and in a pressure relief stage, the seepage of water in the sea cucumber can be accelerated due to the fact that the internal pressure of the sea cucumber is greater than the external pressure, so that the processing time is shortened, and the sea cucumber is not always in a high-pressure state in the processing process, so that the influence of lipid peroxidation is minimized; and because the sea cucumbers under different pressures have obvious changes, the brightness, the quality, the taste and the storage time of the sea cucumbers under the pulsating high pressure are obviously improved.
After the heat treatment of the fresh sea cucumbers, the quality loss of the sea cucumbers is gradually increased along with the prolonging of the treatment time or the rising of the heating temperature. As time continues to increase, the tissues of the sea cucumber begin to become soft and sticky. Meanwhile, the volume of the sea cucumber is obviously reduced in the heat treatment process of the sea cucumber. Therefore, the pulse high-pressure ultrasonic technology adopted by the invention can also reduce the heating temperature of the sea cucumber, shorten the processing time of the sea cucumber, ensure that the sea cucumber is processed at a proper temperature, maximally protect the nutritional value of the sea cucumber, improve the mouthfeel of the instant sea cucumber and ensure that the volume reduction amount of the processed sea cucumber is not large.
In another embodiment of the invention, the
In another embodiment of the present invention, in order to make the liner in a sealed environment, the sealing
In another embodiment of the invention, the invention can be expanded in function, the sealing
The
In order to reduce adverse effects in the hot processing process of the sea cucumbers and improve the product quality, the invention is also provided with the ultraviolet lamp, and before the sea cucumbers are processed, ultraviolet sterilization and disinfection are carried out on the interior of the device through ultraviolet rays generated by the ultraviolet lamp, so that the influence on the quality of the sea cucumbers caused by unclean environment is avoided.
The invention can replace the electromagnetic
When the electromagnetic heating assembly works, after sea cucumbers are processed by the
The invention adopts ultrasonic wave auxiliary freezing technology, when ultrasonic wave is applied in the freezing process, cavitation bubbles generated by cavitation effect can be used as the core of ice nucleus to improve the nucleation rate, and the bursting force caused by the bursting moment can also strengthen the secondary nucleation. Thereby accelerating the freezing speed and improving the quality of frozen food.
The invention can also increase the freezing speed according to the addition of certain pressure, such as pulsating high pressure, in the freezing process.
The invention can further expand the functions, connect a plurality of ultrasonic sea cucumber processing devices on one external controller, and realize multi-station control by the external controller, thereby improving the working efficiency and realizing automation. The ultrasonic sea cucumber processing equipment can be combined and processed, namely one part is heated by the electromagnetic coil heating component, the other part is refrigerated by the refrigerating component, the application range is very wide, and the ultrasonic sea cucumber processing equipment can be used in sea cucumber processing scenes, and can also be used for freezing and refreshing sea cucumbers and the like.
In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
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