阅读说明：本技术 一种假发蕾丝头套的制造方法 (Manufacturing method of wig lace headgear ) 是由 王士喜 黄小云 于 2020-07-16 设计创作，主要内容包括：本发明涉及假发头套的制造技术领域,具体是一种假发蕾丝头套的制造方法,用于解决现有技术中假发头套采用布料制造网帽,在制造工艺中通过高针机器制造出来的假发头套逼真度不高、透气性不好、舒适性不够好的问题。本发明包括以下步骤：设计、选料、下料、整发、计量、后处理、造型、高温定形、手织缝制、拆帽、修剪整形和包装。本发明中通过选择蕾丝作为网帽的材质,以及采用手织技术制造出来的头套更加逼真、透气性更好、舒适性更好,通过双层递针和多层递针技术的运用,使头套通过肉眼无法分辨出消费者佩戴的是假发。(The invention relates to the technical field of manufacturing of wig headgear, in particular to a manufacturing method of wig lace headgear, which is used for solving the problems that the wig headgear in the prior art is made of a net cap by adopting cloth, and the wig headgear manufactured by a high-needle machine in the manufacturing process is low in fidelity, air permeability and comfort. The invention comprises the following steps: designing, selecting materials, blanking, shaping, metering, post-processing, shaping, high-temperature shaping, hand-weaving and sewing, cap removing, trimming and shaping and packaging. According to the invention, the lace is selected as the material of the net cap, the headgear manufactured by adopting the hand weaving technology is more vivid, the air permeability is better, and the comfort is better, and the headgear can not distinguish that the wig is worn by a consumer by naked eyes through the application of the double-layer needle transferring technology and the multi-layer needle transferring technology.)

1. A manufacturing method of wig lace headgear is characterized in that: the method comprises the following steps:

step 1: designing an attractive, popular and fashionable wig style according to the popular style of the wig;

step 2: selecting materials, namely selecting lace materials;

and step 3: blanking, namely cutting long hair into the length required by the wig for later use;

and 4, step 4: putting the wig obtained in the step 3 on an iron comb, and mixing the wig with natural amplitude and standard length;

and 5: weighing, namely weighing the specified weight of the hair according to the indication on the wig design drawing, and then binding the hair with a rubber band for later use;

step 6: and (3) post-treatment: cleaning hair, soaking the hair in a wig hair conditioner care solution to treat smooth hair hand feeling, and dehydrating;

and 7: modeling: selecting aluminum tube curvature wigs with different sizes according to different styles of wigs;

and 8: setting at high temperature, namely putting the wig obtained in the step 7 into a high-temperature oven, adjusting the temperature suitable for setting the hairline, and setting;

and step 9: hand weaving and sewing, namely sewing the wig obtained in the step 8 on a wig net cap, wherein the wig net cap is internally attached with a layer of plastic film;

step 10: removing the cap, namely removing the plastic film in the step 9;

step 11: trimming and shaping, namely trimming the head sleeve obtained in the step 10 by using scissors to form a finished product;

step 12: and packaging, namely packaging the finished head sleeve and warehousing.

2. The method for manufacturing a wig lace headgear according to claim 1, wherein: the design described in step 1 comprises the following steps:

step A1: the market fashion trend is examined;

step A2: determining a development variety, determining the style of the wig headgear to be developed according to feedback information of a seller and a client, determining the style of a product to be designed and manufactured according to the length and the curvature, and designing a manufacturing method of the headgear;

step A3: designing a drawing;

step A4: modifying a drawing;

step A5: a sample is tried, a sample is firstly made according to a designed drawing, and whether the style, the color, the length, the weight and the curvature meet the designed conditions or not is checked;

step A6: then modifying;

step A7: confirming a production process;

step A8: sampling;

step A9: and (6) finalizing.

3. The method for manufacturing a wig lace headgear according to claim 1, wherein: the blanking in the step 2 comprises the following steps:

step B1: calculating the order quantity, and sorting the order quantity of the customer;

step B2: blanking;

step B3: weighing, namely calculating the weight of the needed hair, the weight of the ox hair and the weight of the chemical fiber protein fibers according to the proportion of the hair, the ox hair and the chemical fiber protein fibers, and then determining the length of the chemical fiber protein fibers according to the requirement of an order to weigh the weight of each material;

step B4: binding a rubber band, and binding the rubber band into a first small branch according to the weight of the material required by one headgear;

step B5: and (4) delivery, namely delivering to the next department.

4. The method for manufacturing a wig lace headgear according to claim 1, wherein: the post-treatment in step 6 comprises the following steps:

step C1: receiving goods;

step C2: soaking detergent to remove impurities, dust and oil on hair;

step C3: soaking hypochlorous acid to remove hair phosphorus sheets, cuticle and dead skin on the hair;

step C4: cleaning, namely cleaning the residual detergent and the residual hypochlorous on the hair with hot water at the temperature of 60-70 ℃;

step C5: soaking oil;

step C6: an upper plate;

step C7: baking;

step C8: and (7) delivery.

5. The method for manufacturing a wig lace headgear according to claim 1, wherein: the molding described in step 7 comprises the following steps:

step D1: trimming, namely trimming the primarily formed head cover to ensure that the head cover is visually attractive in level;

step D2: cleaning, namely removing sweat and bacteria on the head cover;

step D3: winding rods, namely winding hair on aluminum pipes by using aluminum pipes with different pipe diameters according to the requirements of designed drawings;

step D4: softening, brushing a layer of nutrient oil for protection and softening treatment;

step D5: shaping, namely determining the shape of the good head sleeve wave at the temperature of 120-160 ℃;

step D6: dismantling the pipe and the aluminum pipe;

step D7: blowing, namely blowing and pulling each hair sleeve by using a blower to ensure that the appearance of each headgear is basically consistent;

step D8: checking goods;

step D9: and (5) discharging.

6. The method for manufacturing a wig lace headgear according to claim 1, wherein: the hand-knitted sewing in the step 9 comprises the following steps:

step E1: receiving goods;

step E2: viewing a drawing;

step E3: drawing lines on the net cap, drawing hairline, and confirming the length of hair at the top of the hair;

step E4: confirming the length and weight of each hair and the length and weight of hair at the edge of the hair;

step E5: hand knitting, namely performing hand knitting by adopting a double-layer needle transferring or multi-layer needle transferring method along a hairline;

step E6: checking the goods, and after weaving, seeing whether each hair sleeve is fully woven or not, and whether defective products exist or not.

7. The method for manufacturing a wig lace headgear according to claim 1, wherein: the temperature in the high-temperature shaping in the step 8 is 120-150 ℃, and the shaping time is 60-80 minutes.

Technical Field

The invention relates to the technical field of manufacturing of wig headgear, in particular to a manufacturing method of wig lace headgear.

Background

The wig product is used for meeting the beauty-loving mood of people, forming personalized quality, reflecting individual difference and appearing a fashion consumer product, and is used for meeting the mental requirements of consumers.

In recent years, along with the pursuit of beauty, the wig has initiated technical changes in comfort and simulation degree, and the wig becomes fashionable in addition to the pursuit and pursuit of beauty for people, so that the wearing effect and simulation technology of the wig are more and more required by consumers. Therefore, manufacturing wig headgear with higher simulation degree and more comfort becomes a difficult problem to be overcome in various wig industries.

Disclosure of Invention

Based on the problems, the invention provides a method for manufacturing a wig lace headgear, which is used for solving the problems that the wig headgear in the prior art is made of a net cap by adopting cloth, and the wig headgear manufactured by a high-needle machine in the manufacturing process is low in fidelity, poor in air permeability and poor in comfort. According to the invention, the lace is selected as the material of the net cap, and the head cover manufactured by adopting the hand weaving technology is more vivid, better in air permeability and better in comfort.

The invention specifically adopts the following technical scheme for realizing the purpose:

a manufacturing method of a wig lace headgear comprises the following steps:

step 1: designing an attractive, popular and fashionable wig style according to the popular style of the wig;

step 2: selecting materials, namely selecting lace materials;

and step 3: blanking, namely cutting long hair into the length required by the wig for later use;

and 4, step 4: putting the wig obtained in the step 3 on an iron comb, and mixing the wig with natural amplitude and standard length;

and 5: weighing, namely weighing the specified weight of the hair according to the indication on the wig design drawing, and then binding the hair with a rubber band for later use;

step 6: and (3) post-treatment: cleaning hair, soaking the hair in a wig hair conditioner care solution to treat smooth hair hand feeling, and dehydrating;

and 7: modeling: selecting aluminum tube curvature wigs with different sizes according to different styles of wigs;

and 8: setting at high temperature, namely putting the wig obtained in the step 7 into a high-temperature oven, adjusting the temperature suitable for setting the hairline, and setting;

and step 9: hand weaving and sewing, namely sewing the wig obtained in the step 8 on a wig net cap, wherein the wig net cap is internally attached with a layer of plastic film;

step 10: removing the cap, namely removing the plastic film in the step 9;

step 11: trimming and shaping, namely trimming the head sleeve obtained in the step 10 by using scissors to form a finished product;

step 12: and packaging, namely packaging the finished head sleeve and warehousing.

The design described in step 1 comprises the following steps:

step A1: the market fashion trend is examined;

step A2: determining a development variety, determining the style of the wig headgear to be developed according to feedback information of a seller and a client, determining the style of a product to be designed and manufactured according to the length and the curvature, and designing a manufacturing method of the headgear;

step A3: designing a drawing;

step A4: modifying a drawing;

step A5: a sample is tried, a sample is firstly made according to a designed drawing, and whether the style, the color, the length, the weight and the curvature meet the designed conditions or not is checked;

step A6: then modifying;

step A7: confirming a production process;

step A8: sampling;

step A9: and (6) finalizing.

The blanking in the step 2 comprises the following steps:

step B1: calculating the order quantity, and sorting the order quantity of the customer;

step B2: blanking;

step B3: weighing, namely calculating the weight of the needed hair, the weight of the ox hair and the weight of the chemical fiber protein fibers according to the proportion of the hair, the ox hair and the chemical fiber protein fibers, and then determining the length of the chemical fiber protein fibers according to the requirement of an order to weigh the weight of each material;

step B4: binding a rubber band, and binding the rubber band into a first small branch according to the weight of the material required by one headgear;

step B5: and (4) delivery, namely delivering to the next department.

The post-treatment in step 6 comprises the following steps:

step C1: receiving goods;

step C2: soaking detergent to remove impurities, dust and oil on hair;

step C3: soaking hypochlorous acid to remove hair phosphorus sheets, cuticle and dead skin on the hair;

step C4: cleaning, namely cleaning the residual detergent and the residual hypochlorous on the hair with hot water at the temperature of 60-70 ℃;

step C5: soaking oil;

step C6: an upper plate;

step C7: baking;

step C8: and (7) delivery.

The molding described in step 7 comprises the following steps:

step D1: trimming, namely trimming the primarily formed head cover to ensure that the head cover is visually attractive in level;

step D2: cleaning, namely removing sweat and bacteria on the head cover;

step D3: winding rods, namely winding hair on aluminum pipes by using aluminum pipes with different pipe diameters according to the requirements of designed drawings;

step D4: softening, brushing a layer of nutrient oil for protection and softening treatment;

step D5: shaping, namely determining the shape of the good head sleeve wave at the temperature of 120-160 ℃;

step D6: dismantling the pipe and the aluminum pipe;

step D7: blowing, namely blowing and pulling each hair sleeve by using a blower to ensure that the appearance of each headgear is basically consistent;

step D8: checking goods;

step D9: and (5) discharging.

The hand-knitted sewing in the step 9 comprises the following steps:

step E1: receiving goods;

step E2: viewing a drawing;

step E3: drawing lines on the net cap, drawing hairline, and confirming the length of hair at the top of the hair;

step E4: confirming the length and weight of each hair and the length and weight of hair at the edge of the hair;

step E5: hand knitting, namely performing hand knitting by adopting a double-layer needle transferring or multi-layer needle transferring method along a hairline;

step E6: checking the goods, and after weaving, seeing whether each hair sleeve is fully woven or not, and whether defective products exist or not.

7. The method for manufacturing a wig lace headgear according to claim 1, wherein: the temperature in the high-temperature shaping in the step 8 is 120-150 ℃, and the shaping time is 60-80 minutes.

The invention has the following beneficial effects:

(1) according to the invention, the lace is selected as the material of the net cap, and the head cover manufactured by adopting the hand weaving technology is more vivid, better in air permeability and better in comfort.

(2) The double-layer needle transferring and multi-layer needle transferring technology is adopted, so that the wig worn by a consumer cannot be distinguished by naked eyes, and the fact that the hair cover is required to be manufactured into a clockwork spring firstly and the clockwork spring curtain edge is hard to press the scalp is changed by adopting the hand weaving technology.

Drawings

FIG. 1 is a simplified process flow diagram of the present invention;

FIG. 2 is a schematic view of a process flow designed in step 1 of the present invention;

FIG. 3 is a schematic view of the blanking process in step 2 of the present invention;

FIG. 4 is a schematic view of the process flow of the post-treatment in step 6 of the present invention;

FIG. 5 is a schematic view of the process flow of the molding in step 7 of the present invention;

FIG. 6 is a schematic view of a process flow of hand-knitted sewing in step 9 of the present invention;

Detailed Description

For a better understanding of the present invention by those skilled in the art, the present invention will be described in further detail below with reference to the accompanying drawings and the following examples.

As shown in fig. 1 to 6, a method for manufacturing a wig lace headgear includes the following steps:

step 1: designing an attractive, popular and fashionable wig style according to the popular style of the wig;

step 2: selecting materials, namely selecting lace materials;

and step 3: blanking, namely cutting long hair into the length required by the wig for later use;

and 4, step 4: putting the wig obtained in the step 3 on an iron comb, and mixing the wig with natural amplitude and standard length;

and 5: weighing, namely weighing the specified weight of the hair according to the indication on the wig design drawing, and then binding the hair with a rubber band for later use;

step 6: and (3) post-treatment: cleaning hair, soaking the hair in a wig hair conditioner care solution to treat smooth hair hand feeling, and dehydrating;

and 7: modeling: selecting aluminum tube curvature wigs with different sizes according to different styles of wigs;

and 8: setting at high temperature, namely putting the wig obtained in the step 7 into a high-temperature oven, adjusting the temperature suitable for setting the hairline, and setting; wherein the temperature in the high-temperature shaping is 120-150 ℃, and the shaping time is 60-80 minutes;

and step 9: hand weaving and sewing, namely sewing the wig obtained in the step 8 on a wig net cap, wherein the wig net cap is internally attached with a layer of plastic film;

step 10: removing the cap, namely removing the plastic film in the step 9;

step 11: trimming and shaping, namely trimming the head sleeve obtained in the step 10 by using scissors to form a finished product;

step 12: and packaging, namely packaging the finished head sleeve and warehousing.

Wherein the design described in step 1 comprises the following steps:

step A1: the market fashion trend is examined;

step A2: determining a development variety, determining the style of the wig headgear to be developed according to feedback information of a seller and a client, determining the style of a product to be designed and manufactured according to the length and the curvature, and designing a manufacturing method of the headgear;

step A3: designing a drawing;

step A4: modifying a drawing;

step A5: a sample is tried, a sample is firstly made according to a designed drawing, and whether the style, the color, the length, the weight and the curvature meet the designed conditions or not is checked;

step A6: then modifying;

step A7: confirming a production process;

step A8: sampling;

step A9: and (6) finalizing.

The blanking in the step 2 comprises the following steps:

step B1: calculating the order quantity, and sorting the order quantity of the customer;

step B2: blanking;

step B3: weighing, calculating the weight of the needed hair, the weight of the ox hair and the weight of the chemical fiber protein fibers according to the proportion of the hair, the ox hair and the chemical fiber protein fibers, and then determining the length of the chemical fiber protein fibers according to the requirement of an order to weigh each material.

Step B4: binding a rubber band, and binding the rubber band into a first small branch according to the weight of the material required by one headgear;

step B5: and (4) delivery, namely delivering to the next department.

According to the order quantity of clients, the weight of the hair, the weight of the cattle hair and the weight of the chemical fiber protein fibers are calculated according to the proportion of the hair, the cattle hair and the chemical fiber protein fibers, then the length of the chemical fiber protein fibers is determined according to the requirement of the order, the weight of each material is weighed, according to the weight of the material required by one headgear, the materials are bundled into a first small support by a rubber band, and the small support is delivered to the next department.

The post-treatment in step 6 comprises the following steps:

step C1: receiving goods;

step C2: soaking detergent to remove impurities, dust and oil on hair;

step C3: soaking hypochlorous acid to remove hair phosphorus sheets, cuticle and dead skin on the hair;

step C4: cleaning, namely cleaning the residual detergent and the residual hypochlorous on the hair with hot water at the temperature of 60-70 ℃;

step C5: soaking oil;

step C6: an upper plate;

step C7: baking;

step C8: and (7) delivery.

The hair is received from the previous part and soaked with the detergent, and because various impurities, dust and oil are contained in the hair, the hair must be cleaned by the detergent with strong decontamination capability for better cleaning, so that the hair can be cleaned. The hair phosphorus pieces, cuticle and dead skin on the hair are attached to the hair line, and the hair must be cleaned by weakly acidic liquid to clean the hair line. The cleaning is to clean the residual detergent and hypochlorous on the hair with hot water of 60-70 deg.C. The weakly acidic liquid can damage cuticle of hair, and in order to make hair look more beautiful, some hair conditioner, nutrient oil, etc. for protecting hair quality must be permeated into hollow part of hair, so that the hair looks more natural and has brighter luster. And (4) entering a drying room, adjusting the temperature of the drying room, controlling the temperature to be about 90 ℃ and the duration time to be not more than 4 hours, drying, and entering the next department.

The molding described in step 7 comprises the following steps:

step D1: trimming, namely trimming the primarily formed head cover to ensure that the head cover is visually attractive in level;

step D2: cleaning, namely removing sweat and bacteria on the head cover;

step D3: winding rods, namely winding hair on aluminum pipes by using aluminum pipes with different pipe diameters according to the requirements of designed drawings;

step D4: softening, brushing a layer of nutrient oil for protection and softening treatment;

step D5: shaping, namely determining the shape of the good head sleeve wave at the temperature of 120-160 ℃;

step D6: dismantling the pipe and the aluminum pipe;

step D7: blowing, namely blowing and pulling each hair sleeve by using a blower to ensure that the appearance of each headgear is basically consistent;

step D8: checking goods;

step D9: and (5) discharging.

The head cover woven by hands is formed preliminarily and needs to be trimmed, so that the head cover is visually attractive in level. And then cleaning, removing sweat and bacteria on the hair, manufacturing the hair into a wave shape, winding the hair on aluminum pipes with different pipe diameters according to the design drawing requirements, brushing a layer of nutrient oil for protection and softening treatment, determining the opening shape of the good headgear wave by using a 120 plus material temperature of 160 ℃, dismantling the aluminum pipes, and blowing and pulling each hair by using a blower to ensure that the appearance of each headgear is basically consistent. Checking whether the products meeting the requirements exist or not, and going to the next department.

The hand-knitted sewing in the step 9 comprises the following steps:

step E1: receiving goods;

step E2: viewing a drawing;

step E3: drawing lines on the net cap, drawing hairline, and confirming the length of hair at the top of the hair;

step E4: confirming the length and weight of each hair and the length and weight of hair at the edge of the hair;

step E5: hand knitting, namely performing hand knitting by adopting a double-layer needle transferring or multi-layer needle transferring method along a hairline;

step E6: checking the goods, and after weaving, seeing whether each hair sleeve is fully woven or not, and whether defective products exist or not.

The hand weaving process is a main process for manufacturing lace headgear, determines the quality of products, receives raw materials according to the process of the previous department, firstly looks at drawings, shows the style, uses fake skin as a base, makes 3X 3, 4X 4 and 4X 16 bases, clearly shows which materials, draws a hairline according to the style, confirms the hair length at the top of hair, the hair length and the hair weight at the side of hair, adopts a double-layer or multi-layer delivery needle method to carry out hand weaving along the hairline, looks at whether each hair sleeve is planted fully after weaving, has no defective products, meets the requirements, and flows into the next department for packaging.

The lace is selected as the material of the net cap, and the head cover manufactured by adopting the hand weaving technology is more vivid, better in air permeability and better in comfort; through the application of the double-layer needle transferring technology and the multi-layer needle transferring technology, the wig worn by a consumer cannot be distinguished by naked eyes of the headgear, and the fact that the hair spring is required to be manufactured firstly and the hair spring curtain edge is hard to press the scalp is changed by adopting the hand weaving technology.