Intelligent ship fuel oil purification system
阅读说明：本技术 一种船舶燃油智能净化系统 (Intelligent ship fuel oil purification system ) 是由 陆健 卞晓勇 魏戴宁 叶健 于 2020-07-06 设计创作，主要内容包括：本发明公开了一种船舶燃油智能净化系统,包括燃油储存舱、燃油沉淀舱、主机日用油舱、辅机日用油舱和油渣舱,本发明是将船舶燃油净化这一套复杂的操作流程和特殊的工艺过程程序化和智能化；以原来人工操作为主,其自动化程度低,操作流程繁琐,操作人员劳动力度强等现状改变和提高为对船舶燃油净化的操作规范化和自动化,并能实现全过程智能控制；即能实现无人工干预下自动的对船舶燃油进行净化并且根据各个液舱的实际情况做出智能的判断并智能的控制。(The invention discloses an intelligent ship fuel purification system, which comprises a fuel storage tank, a fuel sedimentation tank, a main engine daily oil tank, an auxiliary engine daily oil tank and an oil residue tank, wherein the invention is characterized in that a set of complex operation flow and special technological process for purifying ship fuel are programmed and intelligentized; the existing situations such as low automation degree, complex operation process, strong labor intensity of operators and the like are changed and improved into the operation standardization and automation of ship fuel purification, and the intelligent control of the whole process can be realized; the ship fuel oil purification system can automatically purify ship fuel oil without manual intervention, and can make intelligent judgment and intelligent control according to the actual conditions of the liquid tanks.)
1. The utility model provides a boats and ships fuel intelligence clean system which characterized in that: the device comprises a first fuel storage cabin, a second fuel storage cabin, a first fuel precipitation cabin, a second fuel precipitation cabin, a first main engine daily fuel cabin, a second main engine daily fuel cabin, a first auxiliary engine daily fuel cabin, a second auxiliary engine daily fuel cabin and a fuel residue cabin, wherein the first fuel storage cabin is connected with the first fuel precipitation cabin through a first pipeline, the second fuel storage cabin is connected with the second fuel precipitation cabin through a second pipeline, the second fuel precipitation cabin is connected with a fuel filter through a fourth pipeline, the first fuel precipitation cabin is connected with the fourth pipeline through a third pipeline, the fuel filter is respectively connected with a sixth pipeline and a seventh pipeline through a fifth pipeline, the sixth pipeline is connected with a first separator unit, the seventh pipeline is connected with a second separator unit, the first separator unit is connected with a tenth pipeline through an eighth pipeline, the second separator unit is connected with the tenth pipeline through a ninth pipeline, the tenth pipeline is respectively through eleventh pipeline, twelfth pipeline, thirteenth pipeline, fourteenth tube coupling first host computer daily oil tank, second host computer daily oil tank, first auxiliary engine daily oil tank, second auxiliary engine daily oil tank, first separator unit, second separator unit are respectively through fifteenth pipeline, sixteenth tube coupling dregs of fat cabin, the fourth pipeline and the tenth pipeline all connect the fuel and refute the system of transporting.
2. The intelligent ship fuel purification system of claim 1, wherein: the third pipeline is provided with a first remote control valve, the fourth pipeline is provided with a second remote control valve, and the eleventh pipeline, the twelfth pipeline, the thirteenth pipeline and the fourteenth pipeline are respectively provided with a third remote control valve, a fourth remote control valve, a fifth remote control valve and a sixth remote control valve.
3. The intelligent ship fuel purification system of claim 1, wherein: and the sixth pipeline and the seventh pipeline are respectively provided with a first regulating valve and a second regulating valve, and the eighth pipeline and the ninth pipeline are respectively provided with a third regulating valve and a fourth regulating valve.
4. The application method of the intelligent ship fuel oil purification system, which is used for realizing the intelligent ship fuel oil purification system, is characterized in that: the using method comprises the following steps:
A. by comparing the liquid levels of a plurality of fuel oil precipitation cabins, intelligently judging and finding out the highest fuel oil precipitation cabin as an output cabin, and always remembering the cabin as the output cabin, even if the cabin is the fuel oil precipitation cabin which is not the lowest in the next time period, unless the oil cabin has a certain fault or a valve on a corresponding pipeline has a fault; or the liquid level can be switched to other fuel oil sedimentation cabins when the liquid level is reduced to the low liquid level, and the newly selected fuel oil sedimentation cabin is used as an output cabin, so that the continuous repeated switching of a plurality of cabins with lower liquid levels as the output cabin is avoided;
B. simultaneously comparing the liquid levels of all the daily oil tanks, and intelligently judging and finding out the daily oil tank with the lowest liquid level as an injection tank; and always remembering that this tank is not the lowest fuel day tank as the injection tank even in the next time period; until the oil tank reaches the full level, judging and finding out the next daily oil tank with the lowest liquid level as an injection tank, and until all the daily oil tanks are full level, the intelligent fuel oil purification system is in a standby state; when the liquid level of any one daily cabin is reduced to a certain liquid level (reaching a safe liquid level), the fuel oil intelligent purification system can intelligently purify again at any time according to the actual working condition;
C. when a certain daily oil tank is intelligently purified, intelligent switching is required to be immediately carried out when the other daily oil tank has low liquid level, so that the daily oil tank with the low liquid level can be timely supplemented with oil; when low liquid levels appear in a plurality of daily oil tanks, the lowest daily oil tank is purified and supplemented with oil in time by intelligent judgment, the oil is purified and supplemented in a short period, the lowest daily oil tank is judged again after the short period and is switched to purify and supplement the oil, the uninterrupted judgment and switching purification in the short period is the emergency treatment of supplementing the daily oil tank, the oil levels of the daily oil tanks which are in the low liquid levels together are enabled to ascend spirally, and the intelligent control strategy can guarantee that all the daily oil tanks are kept in a rational liquid level state under the unmanned operation and on duty state.
5. The use method of the intelligent ship fuel purification system according to claim 4, wherein the intelligent ship fuel purification system comprises the following steps: the intelligent purification system carries out real-time monitoring on all parameters in the purification process and comprises the following steps:
a. when the oil level of any daily oil tank reaches a high oil level, forcibly closing an oil inlet pipeline valve of the daily oil tank; simultaneously sending out a high-order alarm signal;
b. when the oil level of any settling tank reaches the low oil level, forcibly closing the valve of the oil outlet pipeline of the oil tank; simultaneously sending out a low-level alarm signal;
c. when all the daily oil tank cabins reach high liquid levels, the fuel oil centrifugal separator is automatically stopped, the corresponding remote control valves are automatically closed, and prompt is given;
d. when all the settling chambers reach low liquid levels, the fuel centrifugal separator is automatically stopped, and the corresponding remote control valves are automatically closed and prompted;
e. the separator can be automatically started only after remote control valves in corresponding pipelines of a fuel oil settling cabin serving as an output cabin and a fuel oil daily oil cabin serving as an injection cabin are opened in place when purification is started, namely, the separator is started after the valves are opened;
f. stopping the separator when stopping purification each time, and then automatically closing the corresponding remote control valve, namely stopping the separator firstly and then closing the valve;
g. when the intelligent purification oil supplementing state is realized, the system should be provided with a striking state indication and reminding.
Technical Field
The invention relates to the technical field of fuel oil purification, in particular to an intelligent ship fuel oil purification system.
Background
The intelligent ship fuel oil purifying system is one ship fuel oil controlling system. The marine fuel oil treated is a dirty oil of very low quality, either diesel or heavy oil, i.e. the final bitumen-like residue from crude oil after extraction of various useful chemicals. Which is inexpensive and brings great economic benefits to the operation of ships, however its use must rely on the purification of the oil to remove foreign particles and moisture.
The purification system comprises a fuel storage cabin, a fuel sedimentation cabin, a fuel daily cabin, a fuel filter, a fuel separator, a fuel piping system and a remote control valve in the fuel piping system. The fuel oil loaded in the fuel oil storage cabin is firstly conveyed to the fuel oil sedimentation cabin for primary sedimentation, then the fuel oil in the fuel oil storage cabin is filtered and separated through the fuel oil filter and the fuel oil separator, substances such as particles, impurities and moisture in the fuel oil are removed, the treated fuel oil is conveyed to the fuel oil daily cabin, finally the fuel oil reaches the requirement of the main and auxiliary machinery of the ship on the cleanness level, and the fuel oil is purified. This is a complex set of operation and special process.
The ship fuel intelligent purification system is additionally provided with real-time data acquisition and monitoring of each oil tank, and real-time signal acquisition and monitoring are carried out on a fuel filter, a fuel separator and a remote control valve, so that the remote automatic control is carried out on the fuel purification system, large data processing comparison is carried out through the data and signal acquisition, and the purification of the fuel system is intelligently realized according to actual conditions. The whole process of intelligent purification control of the ship fuel oil does not need manual intervention, and the whole set of intelligent purification process is realized by processing and judging data.
The large-scale ship navigation has extremely high management and use requirements on fuel oil carried by the ship navigation, the ship fuel oil is blood for realizing the ship navigation, and the intelligent ship fuel oil purification system can realize unattended operation and meet the automatic control requirement of an unmanned engine room and can also be one of necessary bases for realizing unmanned operation of the ship.
At present, the work of fuel purification on ships still mainly adopts manual operation, the automation degree is low, the operation flow is complex, and an operator manually operates a remote control switch valve, controls a fuel separation centrifugal machine and the like according to the fuel consumption and the purification requirement of the fuel.
Disclosure of Invention
The invention aims to provide an intelligent ship fuel purification system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent purifying system for ship fuel oil comprises a first fuel oil storage cabin, a second fuel oil storage cabin, a first fuel oil precipitation cabin, a second fuel oil precipitation cabin, a first main engine daily oil cabin, a second main engine daily oil cabin, a first auxiliary engine daily oil cabin, a second auxiliary engine daily oil cabin and an oil residue cabin, wherein the first fuel oil storage cabin is connected with the first fuel oil precipitation cabin through a first pipeline, the second fuel oil storage cabin is connected with the second fuel oil precipitation cabin through a second pipeline, the second fuel oil precipitation cabin is connected with a fuel oil filter through a fourth pipeline, the first fuel oil precipitation cabin is connected with the fourth pipeline through a third pipeline, the fuel oil filter is respectively connected with a sixth pipeline and a seventh pipeline through a fifth pipeline, the sixth pipeline is connected with a first separator unit, the seventh pipeline is connected with a second separator unit, the first separator unit is connected with a tenth pipeline through an eighth pipeline, the second separator unit passes through ninth tube coupling tenth pipeline, the tenth pipeline is respectively through eleventh pipeline, twelfth pipeline, thirteenth pipeline, fourteenth tube coupling first host computer daily oil tank, second host computer daily oil tank, first auxiliary engine daily oil tank, second auxiliary engine daily oil tank, first separator unit, second separator unit are respectively through fifteenth pipeline, sixteenth tube coupling dregs of fat cabin, the fourth pipeline and tenth pipeline all connect the fuel and refute the system of transporting.
Preferably, a first remote control valve is installed on the third pipeline, a second remote control valve is installed on the fourth pipeline, and a third remote control valve, a fourth remote control valve, a fifth remote control valve and a sixth remote control valve are respectively installed on the eleventh pipeline, the twelfth pipeline, the thirteenth pipeline and the fourteenth pipeline.
Preferably, the sixth pipeline and the seventh pipeline are respectively provided with a first regulating valve and a second regulating valve, and the eighth pipeline and the ninth pipeline are respectively provided with a third regulating valve and a fourth regulating valve.
Preferably, the using method comprises the following steps:
A. by comparing the liquid levels of a plurality of fuel oil precipitation cabins, intelligently judging and finding out the highest fuel oil precipitation cabin as an output cabin, and always remembering the cabin as the output cabin, even if the cabin is the fuel oil precipitation cabin which is not the lowest in the next time period, unless the oil cabin has a certain fault or a valve on a corresponding pipeline has a fault; or the liquid level can be switched to other fuel oil sedimentation cabins when the liquid level is reduced to the low liquid level, and the newly selected fuel oil sedimentation cabin is used as an output cabin, so that the continuous repeated switching of a plurality of cabins with lower liquid levels as the output cabin is avoided;
B. simultaneously comparing the liquid levels of all the daily oil tanks, and intelligently judging and finding out the daily oil tank with the lowest liquid level as an injection tank; and always remembering that this tank is not the lowest fuel day tank as the injection tank even in the next time period; until the oil tank reaches the full level, judging and finding out the next daily oil tank with the lowest liquid level as an injection tank, and until all the daily oil tanks are full level, the intelligent fuel oil purification system is in a standby state; when the liquid level of any one daily cabin is reduced to a certain liquid level (reaching a safe liquid level), the fuel oil intelligent purification system can intelligently purify again at any time according to the actual working condition;
C. when a certain daily oil tank is intelligently purified, intelligent switching is required to be immediately carried out when the other daily oil tank has low liquid level, so that the daily oil tank with the low liquid level can be timely supplemented with oil; when low liquid levels appear in a plurality of daily oil tanks, the lowest daily oil tank is purified and supplemented with oil in time by intelligent judgment, the oil is purified and supplemented in a short period, the lowest daily oil tank is judged again after the short period and is switched to purify and supplement the oil, the uninterrupted judgment and switching purification in the short period is the emergency treatment of supplementing the daily oil tank, the oil levels of the daily oil tanks which are in the low liquid levels together are enabled to ascend spirally, and the intelligent control strategy can guarantee that all the daily oil tanks are kept in a rational liquid level state under the unmanned operation and on duty state.
Preferably, the intelligent purification system carries out real-time monitoring on all parameters in the purification process, and comprises the following steps:
a. when the oil level of any daily oil tank reaches a high oil level, forcibly closing an oil inlet pipeline valve of the daily oil tank; simultaneously sending out a high-order alarm signal;
b. when the oil level of any settling tank reaches the low oil level, forcibly closing the valve of the oil outlet pipeline of the oil tank; simultaneously sending out a low-level alarm signal;
c. when all the daily oil tank cabins reach high liquid levels, the fuel oil centrifugal separator is automatically stopped, the corresponding remote control valves are automatically closed, and prompt is given;
d. when all the settling chambers reach low liquid levels, the fuel centrifugal separator is automatically stopped, and the corresponding remote control valves are automatically closed and prompted;
e. the separator can be automatically started only after remote control valves in corresponding pipelines of a fuel oil settling cabin serving as an output cabin and a fuel oil daily oil cabin serving as an injection cabin are opened in place when purification is started, namely, the separator is started after the valves are opened;
f. when the purification is stopped, the separator is stopped first, and then the corresponding remote control valve is automatically closed, namely the separator is stopped first and then the valve is closed. (ii) a
g. When the intelligent purification oil supplementing state is realized, the system should be provided with a striking state indication and reminding.
Compared with the prior art, the invention has the beneficial effects that: the invention processes and intelligentizes a set of complex operation flow and special technological process of ship fuel purification; the existing situations such as low automation degree, complex operation process, strong labor intensity of operators and the like are changed and improved into the operation standardization and automation of ship fuel purification, and the intelligent control of the whole process can be realized; the ship fuel oil purification system can automatically purify ship fuel oil without manual intervention, and can make intelligent judgment and intelligent control according to the actual conditions of the liquid tanks.
Drawings
FIG. 1 is a schematic diagram of the system control of the present invention;
FIG. 2 is a flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-2, the present invention provides a technical solution: an intelligent purifying system for ship fuel oil comprises a first fuel oil storage cabin 1, a second fuel
In the invention, a first remote control valve FDV1 is arranged on a
The working principle is as follows: the using method of the invention comprises the following steps:
A. by comparing the liquid levels of a plurality of fuel oil precipitation cabins, intelligently judging and finding out the highest fuel oil precipitation cabin as an output cabin, and always remembering the cabin as the output cabin, even if the cabin is the fuel oil precipitation cabin which is not the lowest in the next time period, unless the oil cabin has a certain fault or a valve on a corresponding pipeline has a fault; or the liquid level can be switched to other fuel oil sedimentation cabins when the liquid level is reduced to the low liquid level, and the newly selected fuel oil sedimentation cabin is used as an output cabin, so that the continuous repeated switching of a plurality of cabins with lower liquid levels as the output cabin is avoided;
B. simultaneously comparing the liquid levels of all the daily oil tanks, and intelligently judging and finding out the daily oil tank with the lowest liquid level as an injection tank; and always remembering that this tank is not the lowest fuel day tank as the injection tank even in the next time period; until the oil tank reaches the full level, judging and finding out the next daily oil tank with the lowest liquid level as an injection tank, and until all the daily oil tanks are full level, the intelligent fuel oil purification system is in a standby state; when the liquid level of any one daily cabin is reduced to a certain liquid level (reaching a safe liquid level), the fuel oil intelligent purification system can intelligently purify again at any time according to the actual working condition;
C. when a certain daily oil tank is intelligently purified, intelligent switching is required to be immediately carried out when the other daily oil tank has low liquid level, so that the daily oil tank with the low liquid level can be timely supplemented with oil; when low liquid levels appear in a plurality of daily oil tanks, the lowest daily oil tank is purified and supplemented with oil in time by intelligent judgment, the oil is purified and supplemented in a short period, the lowest daily oil tank is judged again after the short period and is switched to purify and supplement the oil, the uninterrupted judgment and switching purification in the short period is the emergency treatment of supplementing the daily oil tank, the oil levels of the daily oil tanks which are in the low liquid levels together are enabled to ascend spirally, and the intelligent control strategy can guarantee that all the daily oil tanks are kept in a rational liquid level state under the unmanned operation and on duty state.
Before the intelligent purification operation, the authority for starting the intelligent purification program is available, and the intelligent purification program can be implemented only by obtaining the authority, so that the damage to equipment and the harm to personnel caused by misoperation are prevented. Rights are obtained and can only be enforced after the conditions are met.
The smart purge operation is not allowed under the following conditions:
a liquid level measurement fault or high-level alarm of the daily oil tank is given;
b. the fuel oil precipitation tank is used for alarming when the liquid level measurement fails or is low;
c. purifying the related pipeline with the fault of the remote control valve;
d. fuel filter clogging alarm or separator failure.
e. The console is in communication failure with the valve data acquisition box and the liquid level acquisition box or abnormal monitoring of the liquid level of the oil tank.
In addition, the intelligent purification system carries out real-time monitoring on all parameters in the purification process and comprises the following steps:
a. when the oil level of any daily oil tank reaches a high oil level, forcibly closing an oil inlet pipeline valve of the daily oil tank; simultaneously sending out a high-order alarm signal;
b. when the oil level of any settling tank reaches the low oil level, forcibly closing the valve of the oil outlet pipeline of the oil tank; simultaneously sending out a low-level alarm signal;
c. when all the daily oil tank cabins reach high liquid levels, the fuel oil centrifugal separator is automatically stopped, the corresponding remote control valves are automatically closed, and prompt is given;
d. when all the settling chambers reach low liquid levels, the fuel centrifugal separator is automatically stopped, and the corresponding remote control valves are automatically closed and prompted;
e. the separator can be automatically started only after remote control valves in corresponding pipelines of a fuel oil settling cabin serving as an output cabin and a fuel oil daily oil cabin serving as an injection cabin are opened in place when purification is started, namely, the separator is started after the valves are opened;
f. when the purification is stopped, the separator is stopped first, and then the corresponding remote control valve is automatically closed, namely the separator is stopped first and then the valve is closed. (ii) a
g. When the intelligent purification oil supplementing state is realized, the system should be provided with a striking state indication and reminding.
In conclusion, the invention processes and intelligentizes a set of complex operation flow and special technological process of ship fuel purification; the existing situations such as low automation degree, complex operation process, strong labor intensity of operators and the like are changed and improved into the operation standardization and automation of ship fuel purification, and the intelligent control of the whole process can be realized; the ship fuel oil purification system can automatically purify ship fuel oil without manual intervention, and can make intelligent judgment and intelligent control according to the actual conditions of the liquid tanks.
The invention is not described in detail, but is well known to those skilled in the art.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
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