Electronic detonator group-sending medicine dipping machine
阅读说明:本技术 一种电子***群发蘸药机 (Electronic detonator group-sending medicine dipping machine ) 是由 杨锦晖 贾晓宏 王焕成 淡泊龙 李小强 徐朝锋 王超 程智慧 吴力国 杜翠 杨海 于 2020-06-30 设计创作,主要内容包括:本发明公开了一种电子雷管群发蘸药机,包括首尾相接的循环轨道,循环轨道的局部设置于烘箱中,循环轨道上设置有多个小车,每个小车的表面均设置有至少一个锁紧夹具,锁紧夹具内设置有芯片模具,锁紧夹具的端部设置有解锁弹片,循环轨道的上方设置有药盒推送锁紧机构、抓取机构和蘸药机构,循环轨道的外侧设置有第一支架和第二支架,第一支架上滑动设置有第一解锁块,第二支架上设置有解锁气缸,解锁气缸上滑动设置有第二解锁块,解锁弹片位于第一解锁块和第二解锁块的滑动轨迹上,第二解锁块位于抓取机构的下方。该电子雷管群发蘸药机,解决了现有电子雷管药头生产过程中,存在安全性差、生产效率低的问题。(The invention discloses an electronic detonator group-sending medicine dipping machine, which comprises a circulating track connected end to end, wherein part of the circulating track is arranged in a baking oven, a plurality of trolleys are arranged on the circulating track, at least one locking clamp is arranged on the surface of each trolley, a chip die is arranged in each locking clamp, an unlocking elastic sheet is arranged at the end part of each locking clamp, a medicine box pushing and locking mechanism, a grabbing mechanism and a medicine dipping mechanism are arranged above the circulating track, a first support and a second support are arranged on the outer side of the circulating track, a first unlocking block is arranged on the first support in a sliding manner, an unlocking cylinder is arranged on the second support, a second unlocking block is arranged on the unlocking cylinder in a sliding manner, the unlocking elastic sheet is positioned on the sliding tracks of the first unlocking block and the second unlocking block, and the second unlocking block is positioned below the grabbing mechanism. The electronic detonator group-sending dipping machine solves the problems of poor safety and low production efficiency in the production process of the traditional electronic detonator explosive head.)
1. The utility model provides an electronic detonator group-sending medicine dipping machine, which is characterized in that, includes circulation track (8) that the head and the tail meet, the part of circulation track (8) sets up in oven (10), is provided with a plurality of dollies (7) on circulation track (8), every the surface of dolly (7) all is provided with at least one locking clamp (6), be provided with chip mold (12) in locking clamp (6), the tip of locking clamp (6) is provided with unblock shell fragment (13), the top of circulation track (9) is provided with medicine box propelling movement locking mechanism (2), snatchs mechanism (1) and medicine dipping mechanism (3), and the outside of circulation track (8) is provided with first support (5) and second support (15), the slip is provided with first unblock piece (4) on first support (5), be provided with unblock cylinder (16) on second support (15), the unlocking mechanism is characterized in that a second unlocking block (14) is arranged on the unlocking cylinder (16) in a sliding mode, the unlocking elastic sheet (13) is located on the first unlocking block (4) and the sliding track of the second unlocking block (14), and the second unlocking block (14) is located below the grabbing mechanism (1).
2. The electronic detonator group-sending medicine dipping machine according to claim 1, wherein the medicine box pushing and locking mechanism (2) comprises a workbench (201), a first longitudinal module (202) and a first slide rail (206) are arranged on the workbench (201), an installation platform (205) is arranged on the first slide rail (206) in a sliding manner, a medicine box (207) is arranged on the installation platform (205), a motor is arranged at one end of the first longitudinal module (202), a lead screw connected with a rotating shaft of the motor is arranged in the first longitudinal module (202), a slide block is assembled on the lead screw in a threaded manner, and the slide block is connected with the installation platform (205).
3. The batch-dispensing dipping machine for electronic detonators according to claim 2, wherein a plurality of limiting blocks (204) are arranged on the mounting table (205), and the limiting blocks (204) are positioned around the medicine box (207).
4. The batch dipping machine for electronic detonators according to claim 3, wherein the mounting table (205) is provided with a pair of locking hinges (203), and the pair of locking hinges (206) are located at a pair of corners of the medicine box (205).
5. The electronic detonator group-sending dipping machine according to claim 4, wherein the grabbing mechanism (1) comprises a third support (109), a second longitudinal module (101) is arranged on the third support (109), the second longitudinal module (101) has the same structure as the first longitudinal module (202), at least one fixing plate (108) is arranged on a sliding block in the second longitudinal module (101), a lifting slide rail (103) is arranged outside each fixing plate (108), a lifting cylinder (102) is arranged at the top of each lifting slide rail (103), a square frame (104) is arranged at the telescopic end of each lifting cylinder (102), and at least one first clamping jaw (105) and at least one first clamping jaw cylinder (106) for driving the first clamping jaw (105) are arranged at the end of the square frame (104).
6. The batch dipping machine for electronic detonators according to claim 5, wherein the third bracket (109) is provided with a longitudinal slide rail (107), and one end of the fixing plate (108) is slidably arranged on the longitudinal slide rail (107).
7. The electronic detonator batch dipping machine according to claim 6, wherein the dipping mechanism (3) comprises a fourth bracket (306), the fourth bracket (306) is provided with the transverse module (305) and a second sliding rail (307), a fixed platform (303) is arranged on the second sliding rail (307) in a sliding manner, a lifting module (301) is arranged on the fixed platform (303), the transverse module (305) and the lifting module (301) have the same structure as the first longitudinal module (202), a sliding block in the transverse module (305) is connected with the fixed platform (303), a third slide rail (302) is connected on the slide block in the lifting module (301), both ends of the third slide rail (302) are connected with a turnover motor (304), the output shaft of the turnover motor (304) is connected with a second clamping jaw (310), and a second clamping jaw air cylinder (311) for driving is arranged above the second clamping jaw (310).
8. The batch dipping machine for electronic detonators according to claim 7, wherein the output shaft of the overturning motor (304) is sequentially connected with a speed reducer (308) and a coupling (309), and the second clamping jaw (310) is arranged on the coupling (309).
9. The electronic detonator mass-dispensing dipping machine according to claim 1, wherein the side of the circulation track (8) is provided with a position sensor (11), and the position sensor (11) is located at the first unlocking block (4).
10. The batch dipping machine for electronic detonators according to claim 1, wherein a visual monitoring system (9) is arranged above the circulating track (8).
Technical Field
The invention belongs to the technical field of industrial detonator assembling equipment, and particularly relates to a batch dispensing dipping machine for electronic detonators.
Background
The manufacturing of the electronic detonator mainly comprises four links of chip manufacturing, powder head manufacturing, basic detonator manufacturing and electronic detonator assembling, wherein the links of the powder head manufacturing and the detonator assembling are links with lower technical level in the production process of the electronic detonator. At present, the production process of the electronic detonator powder head in China mainly adopts manual operation, the intrinsic safety is poor, the production efficiency is low, the product quality guarantee level is not high, in addition, in the process production process, the medicine dipping process is large in dosage, personnel directly contact with dangerous medicines, and the safety risk is higher.
Disclosure of Invention
The invention aims to provide a group-delivery dipping machine for electronic detonators, which solves the problems of poor safety and low production efficiency in the production process of the traditional electronic detonator explosive head.
In order to achieve the purpose, the invention adopts the technical scheme that: an electronic detonator group-sending dipping machine comprises a circulation track connected end to end, wherein part of the circulation track is arranged in an oven, a plurality of trolleys are arranged on the circulating track, at least one locking clamp is arranged on the surface of each trolley, a chip die is arranged in the locking clamp, an unlocking elastic sheet is arranged at the end part of the locking clamp, a medicine box pushing and locking mechanism, a grabbing mechanism and a medicine dipping mechanism are arranged above the circulating track, a first support and a second support are arranged at the outer side of the circulating track, a first unlocking block is arranged on the first bracket in a sliding manner, an unlocking cylinder is arranged on the second bracket, the unlocking cylinder is provided with a second unlocking block in a sliding mode, the unlocking elastic sheet is located on the sliding tracks of the first unlocking block and the second unlocking block, and the second unlocking block is located below the grabbing mechanism.
The technical scheme of the invention also has the following characteristics:
the medicine box pushing and locking mechanism comprises a workbench, a first longitudinal module and a first sliding rail are arranged on the workbench, an installation table is arranged on the first sliding rail in a sliding mode, a medicine box is arranged on the installation table, a motor is arranged at one end of the first longitudinal module, a lead screw connected with a rotating shaft of the motor is arranged in the first longitudinal module, a sliding block is assembled on the lead screw in a threaded mode, and the sliding block is connected with the installation table.
The mounting table is provided with a plurality of limiting blocks, and the limiting blocks are located around the medicine box.
The mounting table is provided with a pair of locking hinges which are positioned at a pair of corners of the medicine box.
Snatch the mechanism and contain the third support, be provided with the vertical module of second on the third support, the vertical module of second with the structure of first vertical module is the same, is provided with a fixed plate, every on the slider in the vertical module of second at least the outside of fixed plate all is provided with the lift slide rail, the top of lift slide rail is provided with the lift cylinder, the flexible end of lift cylinder is provided with square frame, the tip of square frame is provided with the first clamping jaw cylinder that at least one first clamping jaw of at least one drive and at least one drive first clamping jaw was used.
The number of the first clamping jaw and the first clamping jaw air cylinder on the square frame is two.
Dip in medicine mechanism and contain the fourth support, be provided with on the fourth support horizontal module and second slide rail, it is provided with fixed platform to slide on the second slide rail, the last lift module that is provided with of fixed platform, horizontal module, lift module all with the structure of first vertical module is the same, slider in the horizontal module with fixed platform connects, be connected with the third slide rail on the slider in the lift module, the both ends of third slide rail all are connected with the upset motor, the output shaft of upset motor has the second clamping jaw, the top of second clamping jaw is provided with and is used for driven second clamping jaw cylinder.
The output shaft of the turnover motor is sequentially connected with a speed reducer and a coupler, and the second clamping jaw is arranged on the coupler.
An in-place sensor is arranged on the side of the circulating track and is positioned at the first unlocking block.
And a visual monitoring system is arranged above the circulating track.
Compared with the prior art, the electronic detonator group-sending dipping machine has the following advantages: (1) the automatic medicine dipping and rotary drying integrated equipment process is adopted, and medicine dipping and drying are integrated on one machine for continuous operation, so that the production efficiency is greatly improved, production personnel are saved, and the labor cost is reduced; (2) the process technology is advanced, the electronic detonator mass-sending high-efficiency medicine dipping process has good consistency of product quality, compact equipment and double functions of medicine dipping and drying, and can greatly reduce the production workshop and the occupied area of the electronic detonator; (3) the medicine dipping process realizes full automation and man-machine isolation production, and the safety of personnel in the production process is guaranteed.
Drawings
FIG. 1 is a schematic structural diagram of a batch delivery dipping machine for electronic detonators according to the invention;
FIG. 2 is a schematic view of the cart of FIG. 1 shown in a first locking block;
FIG. 3 is a schematic view of the cart of FIG. 1 shown in a second locking block;
FIG. 4 is a schematic structural view of the cartridge push locking mechanism of FIG. 1;
FIG. 5 is a schematic structural view of the grasping mechanism in FIG. 1;
fig. 6 is a schematic structural view of the dipping mechanism in fig. 1.
In the figure, 1, a grabbing mechanism, 101, a second longitudinal module, 102, a lifting cylinder, 103, a lifting slide rail, 104, a square frame, 105, a first clamping jaw, 106, a first clamping jaw cylinder, 107, a longitudinal sliding block, 108, a fixing plate, 109, a third support, 2, a medicine box pushing and locking mechanism, 201, a workbench, 202, a first longitudinal module, 203, a locking hinge, 204, a limiting block, 205, a mounting table, 206, a slide rail, 207, a medicine box, 3, a medicine dipping mechanism, 301, a lifting module, 302, a third slide rail, 303, a fixing platform, 304, a turnover motor, 305, a transverse module, 306, a fourth support, 307, a second slide rail, 308, a speed reducer, 309, a coupler, 310, a second clamping jaw, 311, a second clamping cylinder, 4, a first unlocking block, 5, a first support, 6, a locking clamp, 7, 8, a circulating track, 9, a visual monitoring system, 10. the device comprises an oven, 11 an in-place sensor, 12 a chip die, 13 an unlocking elastic sheet, 14 a second unlocking block, 15 a second support and 16 an unlocking cylinder.
Detailed Description
The technical solution of the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 3, the electronic detonator group-sending dipping medicine machine of the invention comprises a circulation rail 8 connected end to end, part of the circulation rail 8 is arranged in an
A plurality of dollies 7 realize the circulation through chain drive according to the even distribution of certain interval on circulation track 8, and the transmission is reliable, efficient, and transparent rubber skin is installed to streamline track both sides, when not influencing dolly 7 and flow, guarantees seamless on the streamline, avoids the potential safety hazard that the powder deposit brought.
As shown in fig. 2, during manual operation of the mold, the cart 7 moves to the
As shown in fig. 3, when the cart 7 moves to the second unlocking block 14, the second unlocking block 14 completes the unlocking operation by using the unlocking cylinders 16, two unlocking cylinders 16 are correspondingly arranged on two sides of the circulating track 8, and after the cart 8 with the chip mold is in place, the two unlocking cylinders 16 simultaneously extend out to prop against the unlocking shrapnel 13 of the
As shown in fig. 4, the medicine box pushing and locking mechanism 2 includes a
As shown in fig. 5, the grabbing mechanism 1 includes a
As shown in fig. 6, the
After the medicine box is fixed to be accomplished, the personnel withdraw from and dip in between the medicine, the operation panel point outside between dipping in the medicine is hit and is confirmed the completion of adding medicine, the board begins the automatic operation, the board is in initialization state this moment, it removes to second support 15 directly over to snatch mechanism 1, snatch accurately behind chip mould 9,
A visual monitoring system 9 is arranged above the circulating track 8, and in the medicine dipping process, the visual monitoring system can monitor the quality of the medicine dipping heads in real time.
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