阅读说明：本技术 超大始发井顶管施工方法 (Construction method for oversized starting well top pipe ) 是由 梁磊涛 李建军 李五红 赵朋宪 李钢 王永霞 于 2020-07-17 设计创作，主要内容包括：一种超大始发井顶管施工方法,包括：S1)在超大始发井内安装顶管设备；S2)向超大始发井内依序下放管节到顶管导轨上的顶推位置,每下放一节管节后均通过主推设备推动该管节向掘进机前进,通过下放的管节推动掘进机前进、破除开挖墙开始执行顶管施工、直至掘进机进入接收井且最先下放的管节嵌入在接收井的端墙结构中,停止下放管节,此时位于所述开挖墙与所述主推设备之间的多节管节形成空推管节组；S3)拆除空推管节组,完成超大始发井顶管施工。该超大始发井顶管施工方法解决了因始发井尺寸过大而顶管设备中的主推设备行程有限,造成主推设备不能将顶管设备中的掘进机和管节等部件顶推入始发井和接收井之间的土体中的问题。(A construction method of a super large starting well top pipe comprises the following steps: s1) installing pipe jacking equipment in the oversized original well; s2) sequentially lowering pipe joints to pushing positions on a pipe-jacking guide rail in an oversized starting well, pushing the pipe joints to advance to a heading machine through main pushing equipment after each pipe joint is lowered, pushing the heading machine to advance through the lowered pipe joints, breaking an excavation wall to start pipe-jacking construction, stopping pipe joint lowering until the heading machine enters a receiving well and the first lowered pipe joint is embedded in an end wall structure of the receiving well, and forming an air-pushed pipe joint group by the plurality of pipe joints between the excavation wall and the main pushing equipment; s3) removing the air-pushed pipe joint group to finish the construction of the oversized starting well top pipe. The oversized starting well top pipe construction method solves the problem that the main pushing equipment cannot push components such as a heading machine, a pipe joint and the like in the pipe jacking equipment into soil between a starting well and a receiving well due to the fact that the stroke of the main pushing equipment in the pipe jacking equipment is limited due to the fact that the starting well is oversized.)

1. A construction method of a top pipe of an oversized starting well is used for pushing a pipe joint in the direction of a receiving well in the oversized starting well, and is characterized by comprising the following steps:

s1) installing pipe jacking equipment in the oversized starting well, wherein main pushing equipment of the pipe jacking equipment is installed by abutting against a pushing wall in the oversized starting well, a pipe jacking guide rail of the pipe jacking equipment is installed at the bottom of the oversized starting well, the extending direction of the pipe jacking guide rail is consistent with the pipe jacking direction, and a heading machine of the pipe jacking equipment is installed on the pipe jacking guide rail;

s2) pushing the heading machine to move towards the excavation wall in the starting well by the main pushing device, after the main pushing device pushes the heading machine to move towards the excavation wall by the installation length of one pipe joint, placing one pipe joint at the pushing position on the pipe-jacking guide rail between the main pushing device and the heading machine, wherein after each placed pipe joint, the main pushing device pushes the pipe joint and the heading machine to advance, the main pushing device pushes the placed pipe joint to push the heading machine to advance, the excavation wall is broken to start pipe-jacking construction until the heading machine enters the receiving well and the first placed pipe joint is embedded in an end wall structure of the receiving well, the pipe joint is stopped to be placed, and at the moment, a plurality of pipe joints between the excavation wall and the main pushing device form an empty pushing pipe joint group;

s3) removing the air-pushed pipe joint group to finish the construction of the oversized starting well top pipe.

2. The method for constructing the ultra-large starting well top pipe according to claim 1, wherein the air-thrust pipe joint group comprises a plurality of sections of concrete pipe joints and a plurality of sections of steel pipe joints.

3. The method of constructing a very large starter well top pipe of claim 2, wherein a plurality of said concrete pipe sections are disposed adjacent said cut wall and a plurality of said steel pipe sections are disposed adjacent said concrete pipe sections.

4. The oversized original well top pipe construction method according to claim 2, wherein the oversized original well top pipe construction method further comprises the following steps: before the step S1), embedding a plurality of backing plates on the bottom surface of each concrete pipe joint in the process of prefabricating the pipe joints, and detaching the air-pushing pipe joint group through the backing plates in the process of executing the step S3).

5. The oversized original well top pipe construction method according to claim 4, wherein the oversized original well top pipe construction method further comprises the following steps: before the step S1), embedding at least two pushing steel plates in the pushing wall, and dismantling the empty push pipe joint group through the pushing steel plates in the process of executing the step S3).

6. The method for constructing the oversized original well top pipe according to claim 5, wherein the step S3) of dismantling the empty push pipe section group comprises the following steps:

removing the main pushing equipment;

a lifting hook is welded on each pushing steel plate;

removing the steel pipe sections section by adopting a guide chain, wherein one end of the guide chain is connected with the lifting hook while the other end is connected with the steel pipe section closest to the lifting hook;

and dismantling the concrete pipe sections section by adopting a jack, wherein when each concrete pipe section is dismantled, the jack is arranged on the concrete pipe section adjacent to the concrete pipe section closest to the lifting hook so as to be used for pushing and dismantling the concrete pipe section closest to the lifting hook.

7. The method for constructing the ultra-large starting well top pipe according to claim 6, wherein the removing the concrete pipe sections section by using a jack comprises the following steps:

and welding a stop block on a base plate at the bottom surface of each concrete pipe joint, attaching the jack to the surface of the stop block opposite to the direction of the jacking pipe, and removing the concrete pipe joint closest to the lifting hook by pushing the stop block on the concrete pipe joint closest to the lifting hook by the jack.

8. The method of claim 7, wherein the stop is made of i-steel.

Technical Field

The invention relates to the technical field of engineering construction, in particular to a construction method of a super-large starting well top pipe.

Background

The pipe-jacking construction is that the friction force between a pipeline and the surrounding soil is overcome by means of the propelling force generated by jacking equipment in a work starting well, reinforced concrete pipe joints or pipe joints made of other materials are jacked into the ground along a designed angle and gradient, and redundant earthwork is conveyed away. During pipe jacking construction, a main jacking device in the jacking device is installed in an originating well and attached to a jacking wall in the originating well, and a heading machine and a pipe joint in the jacking device advance along a designed angle and a designed gradient; in the existing pipe-jacking construction, the distance between the pushing wall and the excavated wall in the starting well is matched with the stroke of a main pushing cylinder of main pushing equipment in pipe-jacking equipment, namely the main pushing equipment pushes a heading machine and a section of pipe joint between the main pushing equipment and the heading machine to break the excavated wall, while in some starting wells with ultra-large sizes, the distance between the pushing wall and the excavated wall is far, even the distance between the pushing wall and the excavated wall is several times of the stroke of the main pushing cylinder, the stroke of the main pushing cylinder in the main pushing equipment is limited, so that the main pushing equipment cannot smoothly push the heading machine and the pipe joint into a soil body, and the normal operation of pipe-jacking construction is affected.

Disclosure of Invention

The invention aims to solve the problems that in the prior art, a tunneling machine and pipe joints in pipe jacking equipment cannot be jacked into soil between an originating well and a receiving well by main jacking equipment due to the fact that the oversized originating well is oversized and the stroke of the main jacking equipment in the pipe jacking equipment is limited in the oversized originating well.

In order to achieve the above object, an embodiment of the present invention provides a pipe jacking construction method for an oversized starting well, where the pipe jacking construction method is used for jacking pipe joints in the oversized starting well in a direction toward a receiving well, and the pipe jacking construction method for the oversized starting well includes the following steps:

s1) installing pipe jacking equipment in the oversized starting well, wherein main pushing equipment of the pipe jacking equipment is installed by abutting against a pushing wall in the oversized starting well, a pipe jacking guide rail of the pipe jacking equipment is installed at the bottom of the oversized starting well, the extending direction of the pipe jacking guide rail is consistent with the pipe jacking direction, and a heading machine of the pipe jacking equipment is installed on the pipe jacking guide rail;

s2) pushing the heading machine to move towards the excavation wall in the starting well by the main pushing device, after the main pushing device pushes the heading machine to move towards the excavation wall by the installation length of one pipe joint, placing one pipe joint at the pushing position on the pipe-jacking guide rail between the main pushing device and the heading machine, wherein after each placed pipe joint, the main pushing device pushes the pipe joint and the heading machine to advance, the main pushing device pushes the placed pipe joint to push the heading machine to advance, the excavation wall is broken to start pipe-jacking construction until the heading machine enters the receiving well and the first placed pipe joint is embedded in an end wall structure of the receiving well, the pipe joint is stopped to be placed, and at the moment, a plurality of pipe joints between the excavation wall and the main pushing device form an empty pushing pipe joint group;

s3) removing the air-pushed pipe joint group to finish the construction of the oversized starting well top pipe.

Specifically, the air-pushing pipe joint group comprises a plurality of sections of concrete pipe joints and a plurality of sections of steel pipe joints.

Specifically, the concrete pipe joints are arranged adjacent to the excavated wall, and the steel pipe joints are arranged adjacent to the concrete pipe joints.

Specifically, the construction method of the oversized starting well top pipe further comprises the following steps: before the step S1), embedding a plurality of backing plates on the bottom surface of each concrete pipe joint in the process of prefabricating the pipe joints, and detaching the air-pushing pipe joint group through the backing plates in the process of executing the step S3).

Specifically, the construction method of the oversized starting well top pipe further comprises the following steps: before the step S1), embedding at least two pushing steel plates in the pushing wall, and dismantling the empty push pipe joint group through the pushing steel plates in the process of executing the step S3).

Specifically, the step S3) of detaching the air push pipe joint group includes:

removing the main pushing equipment;

a lifting hook is welded on each pushing steel plate;

removing the steel pipe sections section by adopting a guide chain, wherein one end of the guide chain is connected with the lifting hook while the other end is connected with the steel pipe section closest to the lifting hook;

and dismantling the concrete pipe sections section by adopting a jack, wherein when each concrete pipe section is dismantled, the jack is arranged on the concrete pipe section adjacent to the concrete pipe section closest to the lifting hook so as to be used for pushing and dismantling the concrete pipe section closest to the lifting hook.

Specifically, the removing the concrete pipe joints section by using a jack comprises:

and welding a stop block on a base plate at the bottom surface of each concrete pipe joint, attaching the jack to the surface of the stop block opposite to the direction of the jacking pipe, and removing the concrete pipe joint closest to the lifting hook by pushing the stop block on the concrete pipe joint closest to the lifting hook by the jack.

Specifically, the stopper is made of i-steel.

The invention provides a construction method of a top pipe of an oversized starting well, which comprises the steps of installing main push equipment in the oversized starting well by attaching a push wall, laying a push pipe guide rail consistent with the direction of a push pipe at the bottom of the oversized starting well, arranging a heading machine on the push pipe guide rail and close to the excavation wall, after the main push equipment and the heading machine are installed, starting the main push equipment to push the heading machine to heading towards the excavation wall, after the main push equipment pushes the heading machine to advance for the installation length of a pipe joint on the push guide rail, retracting the main push equipment, placing a pipe joint at a pushing position between the heading machine and the main push equipment, pushing the pipe joint and the heading machine to advance towards the excavation wall by the main push equipment every time, continuously placing the pipe joint, continuously pushing the pipe joint on the push pipe guide rail and the heading machine to advance towards the excavation wall by the main push equipment so as to break the excavation wall to execute construction, and continuously pushing the pipe joint on the top push equipment to abut against the previous pipe joints, and pushing the multi-section pipe joints to push the development machine to continuously advance towards the receiving well until the development machine enters the receiving well, embedding the first lowered pipe joint into an end wall structure of the receiving well, stopping lowering the pipe joints at the moment, then removing an empty push pipe joint group formed by the multi-section pipe joints between the excavation wall and the main push equipment, and completing construction of the top pipe of the oversized initial well And (5) problems are solved.

Additional features and advantages of the invention will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a flow chart of a construction method of an oversized starting well top pipe, which is provided by the embodiment of the invention;

FIG. 2 is a schematic structural diagram of a special steel pipe joint in the method for jacking a super-large starting well according to the embodiment of the invention;

FIG. 3 is a schematic structural diagram of a standard steel pipe joint in the method for jacking the oversized starting well according to the embodiment of the invention;

fig. 4 is a schematic installation diagram of a jack in the method for jacking the oversized initial well according to the embodiment of the invention.

Description of the reference numerals

1 supporting steel box a2 steel pipe support a

3 support steel box b4 steel pipe support b

5 Jack 6 dog

7 backing plate

Detailed Description

The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

In the present invention, unless specified to the contrary, use of the terms of orientation such as "upper, lower, top, bottom" or the like are generally described with respect to the orientation shown in the drawings or the positional relationship of the components with respect to each other in the vertical, or gravitational direction.

The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

The embodiment of the invention provides a construction method of a push pipe of an oversized starting well, which is used for pushing a pipe joint in the oversized starting well towards the direction of a receiving well, and fig. 1 is a flow chart of the construction method of the push pipe of the oversized starting well, and as shown in fig. 1, the construction method of the oversized starting well comprises the following steps:

s1) installing pipe jacking equipment in the oversized starting well, wherein main pushing equipment of the pipe jacking equipment is installed by abutting against a pushing wall in the oversized starting well, a pipe jacking guide rail of the pipe jacking equipment is installed at the bottom of the oversized starting well, the extending direction of the pipe jacking guide rail is consistent with the pipe jacking direction, and a heading machine of the pipe jacking equipment is installed on the pipe jacking guide rail;

s2) pushing the heading machine to move towards the excavation wall in the starting well by the main pushing device, after the main pushing device pushes the heading machine to move towards the excavation wall by the installation length of one pipe joint, placing one pipe joint at the pushing position on the pipe-jacking guide rail between the main pushing device and the heading machine, wherein after each placed pipe joint, the main pushing device pushes the pipe joint and the heading machine to advance, the main pushing device pushes the placed pipe joint to push the heading machine to advance, the excavation wall is broken to start pipe-jacking construction until the heading machine enters the receiving well and the first placed pipe joint is embedded in an end wall structure of the receiving well, the pipe joint is stopped to be placed, and at the moment, a plurality of pipe joints between the excavation wall and the main pushing device form an empty pushing pipe joint group;

s3) removing the air-pushed pipe joint group to finish the construction of the oversized starting well top pipe.

The invention provides a construction method of a top pipe of an oversized starting well, which comprises the steps of installing main pushing equipment in the oversized starting well in a manner of attaching a pushing wall, laying a top pipe guide rail consistent with the direction of a top pipe at the bottom of the oversized starting well, installing a heading machine on the top pipe guide rail, pushing the heading machine to move on the top pipe guide rail after the main pushing equipment and the heading machine are installed, pushing the heading machine and a pipe joint to move by adopting a hydraulic oil cylinder as an execution element in the main pushing equipment, pushing the heading machine to advance towards an excavation wall through a piston rod of the hydraulic oil cylinder, forming a pushing position on the top pipe guide rail between the heading machine and the main pushing equipment after the advancing distance of the heading machine of the piston rod of the hydraulic oil cylinder is equal to the laying length of one pipe joint, retracting a piston rod of the hydraulic oil cylinder, placing the pipe joint at the pushing position, pushing the pipe joint to move through the main pushing equipment when each pipe joint is, the main pushing equipment continues to push the pipe joints and the heading machine to advance, a pipe joint is placed after the main pushing equipment pushes the pipe joints and the heading machine to advance for a pipe joint placement length, the main pushing equipment pushes the heading machine and the pipe joints to advance towards the excavation wall and breaks the excavation wall, the pipe joints are continuously placed, the main pushing equipment continuously pushes the pipe joints placed at the pushing position to be abutted against the previous multi-section pipe joints, the heading machine is pushed to continuously advance towards the receiving well by pushing the multi-section pipe joints until the heading machine enters the receiving well and the pipe joint placed first is embedded into an end wall structure of the receiving well, at the moment, the pipe joints are stopped to be placed, then an empty pushing pipe joint group formed by the multi-section pipe joints between the excavation wall and the main pushing equipment is removed, and the construction of the top pipe of the oversized starting well is completed. The main pushing equipment pushes the plurality of pipe joints to push the heading machine to move towards the excavation wall so as to break the excavation wall and execute pipe jacking construction, so that the pipe joints can be buried in soil between the oversized starting well and the receiving well, and the problem that the main pushing equipment cannot push the components such as the heading machine, the pipe joints and the like in the pipe jacking equipment into the soil between the starting well and the receiving well due to the fact that the oversized starting well is oversized and the stroke of the main pushing equipment in the pipe jacking equipment is limited in the oversized starting well is solved.

In a possible embodiment, in order to reduce the manufacturing cost of the air-thrust pipe joint group and facilitate the installation and removal construction of the air-thrust pipe joint group, the air-thrust pipe joint group specifically comprises a plurality of sections of concrete pipe joints and a plurality of sections of steel pipe joints. In order to facilitate the removal of the air-pushed pipe joint group, specifically, the concrete pipe joints are arranged adjacent to the excavation wall, and the steel pipe joints are arranged adjacent to the concrete pipe joints. The concrete pipe joint is 10.2m wide, 6.6m high, 1.5m long and 80.3t heavy, in order to facilitate the connection of the concrete pipe joint and the steel pipe joint, the steel pipe joint connected with the concrete pipe joint is a special steel pipe joint with the same external dimension as the concrete pipe joint, the steel pipe joint connected with the special steel pipe joint is made according to a standard steel pipe joint, as shown in figure 2, the special steel pipe joint can be formed by combining a supporting steel box a1 and a plurality of steel pipe supports a2 with the outer diameter 609mm, the wall thickness 16mm and the length 1.5m which are embedded between the outer wall and the inner wall of the supporting steel box a1, as shown in figure 3, the four corners of the supporting steel box a1 of the special steel pipe joint are arc-shaped with the same four corners of the concrete pipe joint, as shown in figure 3, the standard steel pipe joint is formed by combining a supporting steel box b3 and a plurality of steel pipe supports b4 with the outer diameter 609mm, the wall thickness 16mm and the length 1.5m which are embedded between the outer wall and the inner wall of the supporting steel pipe support box b3, the jacking force of the main pushing equipment pushing the steel pipe joints in the air pushing pipe joint group can be transmitted uniformly.

In order to ensure that the air-pushed pipe joint group can be successfully dismantled subsequently, specifically, the construction method for the oversized starting well top pipe further comprises the following steps: before the step S1), embedding a plurality of backing plates 7 on the bottom surface of each concrete pipe joint in the process of prefabricating the pipe joints, and dismantling the air-pushing pipe joint group through the backing plates 7 in the process of executing the step S3). As shown in fig. 4, a plurality of backing plates 7 are pre-embedded on the bottom surface of the inner wall of each concrete pipe section to be lowered in advance, so that the subsequent dismantling of the concrete pipe sections is facilitated, and the dismantling auxiliary tools are installed on the concrete pipe sections through the pre-embedded backing plates 7, so that the dismantling of the concrete pipe sections in the pipe section group is facilitated.

When the pipe joint group is removed, specifically, the construction method of the oversized starting well top pipe further comprises the following steps: before the step S1), embedding at least two pushing steel plates in the pushing wall, and dismantling the empty push pipe joint group through the pushing steel plates in the process of executing the step S3). Two pushing steel plates are pre-buried in the pushing wall, and the equipment for dismounting the air pushing pipe joint is convenient to install.

In a possible implementation, as shown in fig. 4, specifically, the step S3) of detaching the empty pipe segment group includes: removing the main pushing equipment; a lifting hook is welded on each pushing steel plate; removing the steel pipe sections section by adopting a guide chain, wherein one end of the guide chain is connected with the lifting hook while the other end is connected with the steel pipe section closest to the lifting hook; and dismantling the concrete pipe sections section by adopting a jack 5, wherein when each concrete pipe section is dismantled, the jack 5 is installed on the concrete pipe section adjacent to the concrete pipe section closest to the lifting hook so as to be used for pushing and dismantling the concrete pipe section closest to the lifting hook. When a steel pipe section in the air-pushed pipe section group is dismantled, one end of a guide chain is connected to a lifting hook on a steel plate, the other end of the guide chain is connected with the dismantled steel pipe section, the dismantled steel pipe section is separated from other undetached pipe sections in the air-pushed pipe section group through the guide chain, the dismantling of one steel pipe section is completed, in order to better dismantle the concrete pipe section and avoid the damage of the concrete pipe section, a jack 5 is installed on a base plate 7 of the concrete pipe section adjacent to the concrete pipe section to be dismantled, the jack 5 is installed on the base plate 7 on the bottom surface of the concrete pipe section, the concrete pipe section to be dismantled is pushed by the jack 5, in order to ensure the uniform pushing force of the jack and avoid the damage of the concrete pipe section, a plurality of jacks 5 are generally symmetrically arranged to push the concrete pipe section to be dismantled.

When the concrete pipe section is dismantled, specifically, the dismantling of the concrete pipe section by sections by using a jack 5 includes:

and welding a stop block 6 on a base plate 7 at the bottom surface of each concrete pipe joint, attaching the jack 5 to the surface of the stop block 6 opposite to the direction of the jacking pipe, and removing the concrete pipe joint closest to the lifting hook by pushing the stop block on the concrete pipe joint closest to the lifting hook by the jack 5. In order to conveniently install a jack 5 on a concrete pipe joint adjacent to the concrete pipe joint to be removed and ensure smooth removal of the concrete pipe joint to be removed, stop blocks 6 are welded on a base plate of the concrete pipe joint, the jack 5 is installed between the stop blocks 6 on the concrete pipe joint to be removed corresponding to the stop blocks 6 on the concrete pipe joint adjacent to the concrete pipe joint to be removed, one end of the jack 5 is abutted against the surface, opposite to the direction of a jacking pipe, of the stop block 6 on the concrete pipe joint adjacent to the concrete pipe joint to be removed, the other end of the jack is abutted against the corresponding stop block 6 on the concrete pipe joint to be removed, the concrete pipe joint to be removed is removed by pushing the stop block 6 on the concrete pipe joint to be removed, and then the removed concrete pipe joint is lifted out from an oversized well.

The invention provides a construction method of a top pipe of an oversized starting well, which comprises the steps of installing main push equipment in the oversized starting well by attaching a push wall, laying a push pipe guide rail consistent with the direction of a push pipe at the bottom of the oversized starting well, arranging a heading machine on the push pipe guide rail and close to the excavation wall, after the main push equipment and the heading machine are installed, starting the main push equipment to push the heading machine to heading towards the excavation wall, after the main push equipment pushes the heading machine to advance for the installation length of a pipe joint on the push guide rail, retracting the main push equipment, placing a pipe joint at a pushing position between the heading machine and the main push equipment, pushing the pipe joint and the heading machine to advance towards the excavation wall by the main push equipment every time, continuously placing the pipe joint, continuously pushing the pipe joint on the push pipe guide rail and the heading machine to advance towards the excavation wall by the main push equipment so as to break the excavation wall to execute construction, and continuously pushing the pipe joint on the top push equipment to abut against the previous pipe joints, and pushing the multi-section pipe joints to push the development machine to continuously advance towards the receiving well until the development machine enters the receiving well, embedding the first lowered pipe joint into an end wall structure of the receiving well, stopping lowering the pipe joints at the moment, then removing an empty push pipe joint group formed by the multi-section pipe joints between the excavation wall and the main push equipment, and completing construction of the top pipe of the oversized initial well And (5) problems are solved.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.

It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.

In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.