Spiral bamboo wood hobbing cutter

文档序号:1092674 发布日期:2020-09-25 浏览:20次 中文

阅读说明:本技术 一种螺旋竹材滚切刀 (Spiral bamboo wood hobbing cutter ) 是由 刘岳法 于 2020-07-17 设计创作,主要内容包括:本发明公开了一种螺旋竹材滚切刀。包括:刀体、沿刀体圆周等距分布的若干螺旋刀片齿、固接在螺旋刀片齿上的螺旋刀片,螺旋刀片上设有若干切屑槽,用以使切屑槽在刀体转动时对竹材螺旋切屑。本发明通过将刀体上的刀齿设置为螺旋状,使得刀片在随着刀齿滚动时能够对竹材螺旋切屑,分点切削增加产品质量,增加使用寿命的同时排屑效果比直刀好。与直刀相比,本发明通过调整在加工设备上的位置,能够改变对竹材加工的切削点,使得刀片更耐用,且能满足更多元化的加工需求。(The invention discloses a spiral bamboo wood hobbing cutter. The method comprises the following steps: the bamboo wood cutting knife comprises a knife body, a plurality of spiral blade teeth which are distributed along the circumference of the knife body at equal intervals, and a spiral blade which is fixedly connected to the spiral blade teeth, wherein a plurality of chip cutting grooves are formed in the spiral blade and used for spirally cutting bamboo wood when the knife body rotates. According to the invention, the cutter teeth on the cutter body are arranged in a spiral shape, so that the blades can spirally cut bamboo wood when rolling along with the cutter teeth, the product quality is increased by point cutting, the service life is prolonged, and the chip removal effect is better than that of a straight cutter. Compared with a straight cutter, the cutting point of the bamboo wood processing can be changed by adjusting the position on the processing equipment, so that the blade is more durable and can meet more diversified processing requirements.)

1. A spiral bamboo wood hobbing cutter is characterized by comprising: the bamboo wood spiral cutting tool comprises a tool body (1), spiral blade teeth (2) radially distributed along the tool body (1), and spiral blades (3) fixedly connected to the spiral blade teeth (2), wherein chip cutting grooves (4) are formed in the spiral blades (3) and used for enabling the chip cutting grooves (4) to cut bamboo wood spirally when the tool body (1) rotates.

2. The spiral bamboo wood hobbing cutter of claim 1, characterized in that the cutter body (1) is further provided with a mounting hole (5).

3. A helical bamboo hobbing cutter according to claim 2, characterized in that the mounting hole (5) is a unthreaded hole.

4. A helical bamboo wood hobbing cutter according to claim 1, characterized in that a chip groove (6) is further provided between every two adjacent helical blade teeth (2).

5. A helical bamboo hobbing cutter according to claim 1, characterized in that the chip flutes (4) are equally spaced on the helical blade (3).

6. A helical bamboo hobbing cutter as claimed in claim 1, characterized in that the spacing between adjacent chip flutes (4) is 0.2-3 mm.

7. A helical bamboo hobbing cutter according to claim 1, characterized in that the axial width of the cutter body (1) is 10-100 mm.

8. A helical bamboo slitting roll according to claim 1, characterized in that the rake angle of the helical blade (3) is 1-50 degrees.

9. A helical bamboo hobbing cutter according to claim 1, characterized in that the relief angle of the helical blade (3) is 5-30 degrees.

10. A helical bamboo hobbing cutter as claimed in claim 1, characterized in that the helix angle of the helical blade (3) is 1-89 degrees.

Technical Field

The invention relates to the field of bamboo processing, in particular to a spiral bamboo hobbing cutter.

Background

In the processing process of the bamboo wood, a hobbing cutter is used for cutting the bamboo wood, and the hobbing cutter can further cut the bamboo chips into threads or strips for processing and manufacturing living goods such as bamboo summer sleeping mats and the like. In the prior art, the hobbing cutters for processing bamboo wood are all straight cutters which mainly have three defects, the straight cutters have poor chip removal, waste powder is easily brought into a product, the powder damages the smoothness of the product, and the smoothness of the cut product is poor; the straight knife has large use resistance, large motor load, easy passivation, low durability and short service life; the electricity consumption cost and the production cost are increased; the straight knife has large use resistance and is easy to generate temperature, heat is transferred to the main shaft, the main shaft and the bearing are damaged, and the straight knife is easy to passivate after being used for a long time, and can crush bamboo wood, so that the bamboo wood is cracked, the product can not meet the production requirement, and the rejection rate is increased.

Disclosure of Invention

The invention aims to provide a spiral bamboo wood hobbing cutter which can effectively avoid the problems caused by straight cutters.

The technical scheme adopted by the invention for solving the technical problem is that the invention provides a spiral bamboo wood hobbing cutter, which comprises the following components: the bamboo wood cutting machine comprises a cutter body, spiral blade teeth distributed along the radial direction of the cutter body and a spiral blade fixedly connected to the spiral blade teeth, wherein a chip cutting groove is formed in the spiral blade and used for enabling the chip cutting groove to cut bamboo wood spirally when the cutter body rotates.

Further, the cutter body is also provided with a mounting hole.

Further, the mounting hole is a light hole.

Furthermore, a chip groove is arranged between every two adjacent spiral blade teeth.

Furthermore, the chip cutting grooves are distributed on the spiral blade at equal intervals.

Furthermore, the distance between adjacent chip cutting grooves is 0.2-3 mm.

Further, the axial width of the cutter body is 10-100 mm.

Further, the rake angle of the helical blade is 1-50 degrees.

Further, the back angle of the spiral blade is 5-30 degrees.

Further, the helix angle of the helical blade is 1-89 degrees.

Furthermore, the number of equally distributed saw teeth on the spiral blade teeth is 6-24.

The invention has the beneficial effects that: 1. compared with the prior art, the cutter teeth on the cutter body are arranged in a spiral shape, so that the blades can spirally cut the bamboo wood when rolling along with the cutter teeth, the product quality is improved by point cutting, the service life is prolonged, and the chip removal effect is better than that of a straight cutter. 2. Compared with a straight cutter, the cutting point for processing the bamboo wood can be changed by adjusting the position of the cutter on the processing equipment, so that the blade is more durable and can meet more diversified processing requirements. 3. When the spiral cutter discharges chips, a rotary wind direction is outwards generated, so that the chips are smoothly discharged, the smoothness of the product is improved, and the quality of the product is improved. 4. The spiral cutter has the advantages of small using resistance, easy cutting, motor load reduction, difficult passivation, cutter service life increase, power consumption reduction, production cost reduction and product rejection rate reduction. 5. The spiral cutter has small use resistance and small heat generation, so that the service life of the main shaft and the bearing is prolonged.

Drawings

Fig. 1 is a schematic structural view of a spiral bamboo wood hobbing cutter according to an embodiment of the invention;

in the figure: 1-cutter body, 2-spiral blade teeth, 3-spiral blade, 4-chip groove, 5-mounting hole and 6-chip groove.

Detailed Description

In order to more clearly illustrate the embodiments of the present invention and/or the technical solutions in the prior art, the following description will explain specific embodiments of the present invention with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be derived from them without inventive effort. In addition, the term "orientation" merely indicates a relative positional relationship between the respective members, not an absolute positional relationship.

Please refer to fig. 1. The invention relates to a spiral bamboo wood hobbing cutter, which comprises: the bamboo wood cutting tool comprises a tool body 1, spiral blade teeth 2 distributed along the radial direction of the tool body 1 and a spiral blade 3 fixedly connected to the spiral blade teeth 2, wherein a chip cutting groove 4 is formed in the spiral blade 3 and used for enabling the chip cutting groove 4 to cut bamboo wood spirally when the tool body 1 rotates.

This application cutter can adopt the round steel to process into the spiral cutter body for raw and other materials, and spiral blade 3 can weld on spiral blade tooth 2 with metal material (like carbide, polycrystalline diamond, ceramic blade, high-speed steel blade etc.) to this hardness and the intensity that increases the blade, make more durable when in-service use.

It should be noted that, the reason why the inventor considers that the spiral blade teeth 2 are arranged in a spiral shape is that many problems occur in the conventional hobbing straight knife: firstly, in the hobbing processing, because the high-speed cutting between cutting edge and the bamboo timber, must produce a large amount of heats, when the condition such as bamboo timber feeding temporary stop, the heat that the cutting produced can produce the burn mark on cutting edge cutting surface, influences the follow-up result of use and the life-span of cutting edge, increases cutter passivation speed, and the inhomogeneous temperature distribution of cutter body still can make the cutter lose stability. Meanwhile, part of the bamboo materials may be due to the problem of materials, if water columns are sprayed to cool the cutting edges during processing, a large amount of cooling water is sprayed on the bamboo materials to influence the quality of the bamboo material of the follow-up processed products, and when the temperature of the cutting edges is too high due to poor heat dissipation effect of the cutting edges, scorching traces may be left on the bamboo materials. And the helical blade tooth 2 of this application can the cutting of branch point, has reduced the area of contact with the bamboo timber in the unit interval, and then the radiating effect can be better, and stability is stronger. Secondly, the material of part bamboo timber is probably harder, when using the straight sword to cut the bamboo timber, because the unit lifting surface area in the unit time is big, the resistance that forms is also big, very easily form the cutting deformation, the cutting face can't reach smooth even effect, perhaps tear the bamboo timber surface even, the bamboo timber after cutting like this can't satisfy the requirement of follow-up processing, the waste of resource and manpower has been caused, the price at the bamboo timber is higher and higher, the processing cost is more and more high at present, the economic loss who causes like this is also huge. Meanwhile, the straight cutter cuts bamboo materials due to a plurality of points simultaneously, reverse resistance to the cutter in unit time is several times of resistance generated when the spiral blade teeth 2 are processed, so that in long-term use, a plurality of bamboo waste products can be easily generated, the cutter is easily damaged under the reaction of large resistance for a long time, and the processing efficiency of a cutting surface can be influenced if the bamboo waste products are not found in time. And the spiral setting of the spiral blade teeth 2 of the present application makes the resistance to the cutter generated in unit time effectively reduced, and the spiral cutting can effectively disperse the resistance to a plurality of points of the spiral blade 3, rather than the stress point is fixed as in the case of a straight cutter, so that the spiral blade is more durable, and the spiral blade 3 can change the cutting point by adjusting the position of the cutter on the equipment, so that the service life of the cutter can be further increased. Third, the bamboo chips generated by the straight knife cutting are large, and the accumulated bamboo chips cannot be removed well in long-term work, which affects the processing quality. And the bamboo bits that the cutting of the helical blade 3 of this application produced are comparatively tiny, are changeed and get rid of.

The chip groove 4 of the present invention may be provided with 1 to 20 grooves, preferably 6 grooves in this embodiment, and the helical blade teeth 2 may be provided with 6 to 24 saw teeth at equal intervals, preferably 10 teeth in this embodiment, for processing different bamboo materials.

In a preferred embodiment, the cutter body 1 is further provided with a mounting hole 5. The mounting hole 5 is arranged at the radial center of the cutter body 1 in a penetrating manner, so that the cutter body 1 can be mounted on equipment for rotating the cutter body 1.

In a preferred embodiment, the mounting hole 5 is provided with a thread. The spiral can make the firm installation of cutter body 1 on making cutter body 1 pivoted equipment, can not drop from equipment in the course of the processing work.

In a preferred embodiment, a chip discharge groove 6 is also arranged between every two adjacent spiral blade teeth 2. The bamboo chips generated in the machining process can slide into the chip discharge grooves 6 along the sliding direction, so that the machining quality cannot be influenced due to the fact that the bamboo chips are accumulated near the spiral blade 3, and when the bamboo chips do not work, the chip discharge grooves 6 formed in the curved surface can also facilitate cleaning of the bamboo chips by workers.

As a preferred embodiment, the chip flutes 4 are equally spaced on the helical blade 3. Therefore, the bamboo material of the cutting chips can not be uneven in shape, and the production management is convenient.

As a preferred embodiment, the spacing between adjacent chip flutes 4 is 0.2-3 mm. The part of the helical blade 3 between the adjacent chip flutes 4 is the part which mainly cuts the bamboo material, and the part is not suitable to be too wide.

As a preferred embodiment, the axial width of the cutter body 1 is 10-100 mm.

As a preferred embodiment, the rake angle of the helical blade 3 is 1 to 50 degrees. As will be readily appreciated by those skilled in the art, the rake angle refers to the angle at which the front face of the helical blade 3 contacts the processed bamboo.

As a preferred embodiment, the screw blade 3 has a rear angle of 5 to 30 degrees. As will be readily appreciated by those skilled in the art, the relief angle refers to the angle at which the rear face of the helical blade 3 comes into contact with the helical blade teeth 2.

As a preferred embodiment, the helix angle of the helical blade 3 is 1-89 degrees. As will be readily appreciated by those skilled in the art, the helix angle refers to the helix angle of the helical blade.

As a preferred embodiment, the number of equally distributed sawteeth on the spiral blade teeth is 6-24.

The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

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