阅读说明：本技术 一种秸秆分解机磨盘 (Grinding disc of straw decomposition machine ) 是由 苏沁阳 于 2020-06-04 设计创作，主要内容包括：本发明公开了一种秸秆分解机磨盘,包括配合使用的动磨盘及定磨盘,所述动磨盘及定磨盘均为圆环体状,所述动磨盘、定磨盘均采用硬质、保温、耐磨的非金属材质制成,所述动磨盘的动磨齿块与所述定磨盘的定磨齿块结构为不相对称。所述动磨盘与定磨盘二者配合,合围成粗磨及细磨两个区域,从粗磨区到细磨区,定磨齿块及动磨齿块的密度及磨齿高度均逐步增大,两盘之间的空间逐步减小,既能保证逐步充分碾磨秸秆,又能确保合适的粗磨过渡区域,避免大量硬质秸秆损坏磨齿、减轻粗磨时的磨机震动,降低能耗,磨盘采用非金属材质有利于提供高温高压的碾磨环境,在保证充分碾磨破碎秸秆木质素的同时,有效提高秸秆纤维的连续性,提高制浆质量。(The invention discloses a grinding disc of a straw decomposition machine, which comprises a movable grinding disc and a fixed grinding disc which are matched for use, wherein the movable grinding disc and the fixed grinding disc are both in a circular ring shape, the movable grinding disc and the fixed grinding disc are both made of hard, heat-insulating and wear-resistant nonmetal materials, and a movable grinding tooth block of the movable grinding disc and a fixed grinding tooth block of the fixed grinding disc are asymmetric in structure. Move the mill and decide the two cooperation of mill, surround into two regions of corase grind and fine grinding, from corase grind district to fine grinding district, decide the density of grinding tooth piece and moving the grinding tooth piece and grind the tooth height and all progressively increase, the space between two dishes progressively reduces, can guarantee progressively fully to grind the straw, can ensure suitable corase grind transition region again, avoid a large amount of stereoplasm straw to damage the grinding tooth, the mill vibrations when lightening the corase grind, reduce the energy consumption, the mill adopts non-metallic material to be favorable to providing the highly compressed environment of milling of high temperature, when guaranteeing fully to grind broken straw lignin, effectively improve the fibrous continuity of straw, improve the pulping quality.)

1. A grinding disc of a straw decomposition machine comprises a movable grinding disc (1) and a fixed grinding disc (J3) which are matched with each other, wherein the movable grinding disc (1) and the fixed grinding disc (J3) are both in a circular ring shape, and the grinding disc is characterized in that the movable grinding disc (1) and the fixed grinding disc (J3) are both made of hard, rough and heat-insulating non-metal materials; the grinding surface between a fixed disc outer circle (J39) and a first imaginary circle (J35) of the fixed grinding disc (J3) is a first horizontal grinding surface (J41), the grinding surface between the first imaginary circle (J35) and a fixed disc inner circle (J310) of the fixed grinding disc (J3) is a first inclined surface (J42), the height of the first inclined surface (J42) is sequentially reduced from the first imaginary circle (J35) to the fixed disc inner circle (J310), the grinding surface of the fixed grinding disc (J3) is provided with a plurality of grooves, and the grinding surfaces between adjacent grooves form a coarse fixed grinding tooth block; the grinding surface of the movable grinding disc is convexly provided with a plurality of movable grinding tooth blocks in a wedge-shaped block shape, and the movable grinding tooth blocks are asymmetrical to the fixed grinding tooth blocks.

2. The straw disintegrator grinding disc of claim 1, wherein the movable grinding disc (1) and the fixed grinding disc (J3) are made of one of silicon carbide, resin, silicon carbide, polyurethane rigid foam plastic, thermal insulation mortar or wear-resistant mortar.

3. The straw disintegrator grinding disc of claim 1, wherein the grooves comprise a first groove (J37), the first inclined surface (J42) is provided with a plurality of first grooves (J37), the first grooves (J37) are elongated, the first grooves (J37) are arranged between the inner circle (J310) of the fixed disc and the first imaginary circle (J35), the central axes of the first grooves (J37) pass through the center of the inner circle (J310) of the fixed disc, the included angle between the central axes of two adjacent first grooves (J37) is 20-60 degrees, and the grinding surfaces between the adjacent first grooves (J37) form a first coarse fan-shaped grinding tooth block (J31).

4. The straw disintegrator grinding disc of claim 3, wherein the grooves further comprise a second groove (J36), the first horizontal grinding surface (J41) has a plurality of second grooves (J36), the second grooves (J36) are elongated, the second grooves (J36) are disposed between the outer circle (J39) of the fixed disc and the first imaginary circle (J35), the central axes of the second grooves (J36) are not larger than the center of the inner circle (J310) of the fixed disc, two adjacent second grooves (J36) with parallel and close central axes form a second groove group (J311), the plurality of second groove groups (J311) are periodically arranged around the outer circle (J39) of the fixed disc, the grinding surfaces between two adjacent second grooves (J36) form a second fixed grinding tooth block (J32) in a square block shape, and the grinding degree of the second fixed grinding tooth block (J32) is higher than the grinding degree of the first fixed grinding tooth block (J31), the second fixed block (J32) is elongate and sharper than the first fixed block (J31).

5. The straw disintegrator grinding disc of claim 4, wherein the included angle between the central axes of two adjacent first grooves (J37) is 30 °, and the second groove groups (J311) are periodically arranged in 8-16 groups around the outer circle (J39) of the fixed disc.

6. The straw disintegrator grinding disc of claim 5, wherein the second groove set (J311) is periodically arranged in 12 sets around the outer circumference of the fixed disc (J39).

7. The grinding disc of the straw decomposition machine according to claim 1, wherein a plurality of movable grinding tooth blocks are arranged around a movable disc outer circle (111), the widths of the movable grinding tooth blocks are sequentially reduced from the movable disc outer circle (111) to a movable disc inner circle (19), the lengths of the movable grinding tooth blocks are not completely the same, the heights of the movable grinding tooth blocks are the same, and a tooth block gap (18) is formed between two adjacent movable grinding tooth blocks; the follow the upper surface of the piece of grinding teeth that moves between driving disk excircle (111) to second imaginary circle (15) is second level and grinds face (2), follows the upper surface of the piece of grinding teeth that moves between second imaginary circle (15) to the interior circle of driving disk (19) is second inclined plane (21), the height of second inclined plane (21) is followed second imaginary circle (15) to circle (19) reduces in proper order in the driving disk.

8. The straw disintegrator grinding disc of claim 7, wherein the movable grinding tooth block comprises a first movable grinding tooth block (12), and the first movable grinding tooth block (12) is located between the movable disc outer circle (111) and the movable disc inner circle (19); the movable grinding tooth block comprises a second movable grinding tooth block (14), and the second movable grinding tooth block (14) is positioned between the outer circle (111) of the movable disc and a third virtual circle (17); the movable grinding tooth block comprises a third movable grinding tooth block (13), and the third movable grinding tooth block (13) is positioned between the outer circle (111) of the movable disc and a fourth virtual circle (16); the plurality of first movable grinding tooth blocks (12), the plurality of second movable grinding tooth blocks (14) and the plurality of third movable grinding tooth blocks (13) are arranged at intervals; move abrasive disc ring hole (11) and decide abrasive disc ring hole (J33) diameter the same, the radius of first imaginary circle (J35) with the radius of second imaginary circle (15) is the same, third imaginary circle (17), fourth imaginary circle (16) are located second imaginary circle (15) with between movable disc inner circle (19), the radius of third imaginary circle (17) is greater than the radius of fourth imaginary circle (16), move the number of grinding the tooth piece and be 8-40.

9. The straw disintegrator grinding disc of claim 8, wherein the number of the movable grinding tooth blocks is 24, the height of the movable grinding tooth blocks of the second horizontal grinding surface (2) is 10-20mm, and the height of the movable grinding tooth blocks at the inner circle (19) of the movable disc is 5-10 mm.

10. The straw disintegrator grinding disc according to claim 4, wherein the depth of the second groove (J36) is 5-15mm, the depth of the first groove (J37) between the first imaginary circle (J35) and the fifth imaginary circle (J34) of the stationary grinding disc (J3) is 5-15mm, the depth of the first groove (J37) at the fifth imaginary circle (J34) is 10-20mm, the depth of the first groove (J37) decreases from the fifth imaginary circle (J34) to the inner circle (J310) of the stationary grinding disc, and the depth of the first groove (J37) at the inner circle (J310) of the stationary grinding disc is 5-10 mm; fixing screw holes (J38) for fixing the fixed grinding disc (J3) penetrate through the first groove (J37) and the second groove (J36).

Technical Field

The invention belongs to the technical field of grinding discs of straw decomposers, and particularly relates to a grinding disc of a straw decomposer.

Background

Item background

Every billion tons of straws are produced by various crops in China, and a considerable part of the straws are not available at present. The straw burning pollutes the atmosphere. Crushing and returning to the field, influencing the growth of the next crop and simultaneously generating a large amount of haze gas. A large amount of straw resources cannot be utilized. The main reason is the lack of a technology which can clean, greatly and efficiently utilize the straws.

The applicant researches the comprehensive utilization of straws from 1999 and innovates a straw fiber decomposition machine. The method utilizes a physical method, does not add any chemical agent, obtains straw fiber, can recycle water, uses waste residues as fertilizer, does not pollute the environment, and utilizes the straw as a whole resource. Multiple national patents are obtained in sequence.

The straw papermaking needs to add chemical preparations such as acid and alkali, and is a main obstacle of straw papermaking. Why can the clean pulping technology do it without addition of chemicals? The main reasons are three points:

1 transformation of thinking pattern

The traditional straw pulping thought is to thoroughly remove lignin in the straw. Along this line, pulping without acid or alkali is difficult to achieve. We have left the traditional thinking that, instead of removing lignin, the fibers are separated from each other, and lignin is still mostly attached to the surfaces of the straw fibers, but the mutual overlapping of the fibers is not influenced.

2 changing the material and tooth form of the grinding disc

The high-concentration mill for traditional pulping is mainly used for preparing wood fibers, and the movable disc and the fixed disc are both steel grinding discs, are fine and sharp in tooth shape, strong in cutting-off capacity and weak in grinding capacity. The straw lignin and cellulose are tightly bonded, the internal bonding force is strong, the outer wall is hard, and the fiber is crisp, hard and short. The non-metal grinding disc is innovated according to the characteristics of nonmetal and the straw denaturation principle.

The lignin in the straw is changed from a brittle and hard glass state into a soft rubber state at the temperature of more than 120 ℃, and the bonding consolidation force is weakened, so that the fiber in the straw is easy to separate. The nonmetal mill has good heat insulating property, large contact surface and rough surface, so that the temperature is instantaneously generated in the mill, the tooth surface of the nonmetal mill is smooth, the contact surface is large, and the shearing force is converted into the grinding force. The straws are not crushed but are torn, extruded and ground in a decomposer, so that the straws are divided into fibers, separated, swollen and broomed to form paper pulp.

3 promoting the growth and avoiding the growth

Mechanical pulp has an incomplete separation of lignin from cellulose compared to chemical pulping. The lignin is broken into fine particles, and most of the lignin still adheres to the surface of the straw fiber. Therefore, the inner binding force is low, the hardness is high, and the paper is not suitable for manufacturing cultural paper and toilet paper.

However, the mechanical pulp has the characteristics that the mechanical pulp is very suitable for products such as corrugated paper, yellow board, pulp molding products, fiber boards and the like. During the processing of the products, under the action of high temperature and high pressure, lignin attached to the surfaces of the straw fibers is converted from a glass state to a rubber state again to form a bonding object between the fibers. Through the second denaturation, cellulose and lignin are solidified and combined, so that the product has the characteristics of wood, good stiffness and strong internal binding force. The disadvantages of mechanical pulp are reversed to advantages.

The key points of the two applicant technologies

1. The movable millstone and the fixed millstone of the existing thermomechanical pulping machine are both metal millstones, the millstone tooth blocks are too sharp and the millstone tooth shapes are the same, and because the straw fibers are high in brittleness and short in length, the straw fibers are smashed by processing the metal millstones, so that the crushing, grinding, devillicating and brooming of the straw fibers are not facilitated until the straw fibers are fiberized, and qualified paper pulp cannot be prepared.

The movable disc and the static disc of the grinding disc developed by the inventor are both made of non-metallic materials. The non-metallic material with good heat insulation performance, rough surface and high hardness is selected. Compared with a metal grinding disc, the non-metal grinding disc can enable the grinding disc to generate and maintain high temperature instantly, reduce shearing force appropriately, ensure rubbing force, enable lignin and cellulose in the straw to be separated easily, and meanwhile enable the cellulose not to be broken easily; in addition, the lignin in the straw is changed from a brittle and hard glass state into a soft rubber state at the temperature of more than 120 ℃, the consolidation force with the cellulose is weakened, the lignin is favorably ground and crushed, and the cellulose is favorably separated from the lignin.

When the straw pulp is used for manufacturing paper and fiber boards, cellulose and lignin are secondarily solidified and combined. The rubber lignin becomes a binder among the split celluloses instead, so that the product has the advantages of low hardness, high wood characteristic point, good stiffness and strong internal binding force.

The non-metallic material may be a hard non-metallic material such as silicon carbide, resin, etc.

The applicant previously filed a chinese patent with publication number CN206800053U, which discloses a grinding disc of a straw decomposition machine, but when the non-metal fixed disc and the metal movable disc of the patent are used to decompose straw, although straw can be effectively ground, the straw is limited by the external grinding surface structure such as the metal material of the movable grinding disc, the movable grinding tooth block and the fixed grinding tooth block are too sharp and high in density, and lignin is favorably ground and broken, but fibers of the prepared straw are easy to break, and the fiber continuity needs to be further improved.

2. The grinding surfaces of the movable grinding disc and the fixed grinding disc are provided with a coarse grinding area and a fine grinding area, from the coarse grinding area to the fine grinding area, the heights of the movable grinding tooth blocks and the fixed grinding tooth blocks are from low to high, the density of the movable grinding tooth blocks and the fixed grinding tooth blocks is from low to high, gaps among the grinding discs are from large to small, and the capacity is from large to small. The structural design of the grinding disc mainly aims to adapt to the environment that straw fragments are large in size, high in hardness, easy to entangle and large in pressure bearing capacity of grinding teeth when the straw fragments just enter the grinding disc, prevents damage of tooth blocks caused by undersize of grinding disc intervals and overexertion of grinding, and also prevents the problem of overlarge fluctuation of motor current caused by undersize of grinding disc intervals, and reduces energy consumption. In the fine grinding area, the hardness of the straws is soft and weakened, the heights of the movable grinding tooth blocks and the fixed grinding tooth blocks are increased, the gaps between the grinding discs are reduced, the grinding force is gradually increased, the fine grinding of the straws at high temperature and high pressure is ensured, and the separation of fibers and the brooming of the tail ends of the fibers are promoted.

3. The movable grinding tooth block and the fixed grinding tooth block of the traditional grinding disc are both slender blocks, the density of the movable grinding tooth block and the fixed grinding tooth block is high, the grinding force is effectively improved, but the cellulose is often ground and broken, the continuity of the fiber is not facilitated, and the grinding quality is low. This application redesign the movable grinding tooth piece and the fixed disk tooth piece of bold form, from the corase grind district to the fine grinding district, the grinding tooth width is by narrow to wide, and the intensive degree that moves grinding tooth piece and decide the grinding tooth piece improves, progressively increases and grinds the power, when guaranteeing to grind the abundant broken lignin of power like this, compromises the pliability, improves fibrous continuity, improves the slurrying quality.

Three technical advantages

Due to the use of the nonmetal millstone, the straw fiber can be prepared cleanly without adding chemical agents. The production process has no pollution, and the product has no pollution. The product has high quality, low cost and high investment benefit. The materials are widely available, and the wheat straw, the rice straw, the sorghum, the corn, the cotton, the beanstalk and the vegetable seedling can be utilized. The project scale can be large or small, and the production scale is determined according to the straw yield.

Meaning of four items

Therefore, the millstone of the existing thermomechanical pulping machine is improved, the millstone capable of grinding straws for pulping is designed, the millstone is used for grinding and separating lignin and cellulose from the straws, meanwhile, the continuity of the straw fibers is not damaged, the straw fibers are prevented from being ground, high-quality straw fiber pulp is obtained, and the high-quality straw fiber pulp is used for producing papermaking corrugated paper, producing paper pulp molding products, artificial fiber boards and other wooden products, so that the vast straw resources in China are utilized cleanly and efficiently, and the double meanings of improving economy and protecting environment are achieved.

Disclosure of Invention

On the basis of the Chinese utility model patent with the applicant publication number of CN206800053U, the invention provides a combination of a fixed millstone and a movable millstone aiming at the defects of the surface grinding structure and the material of the millstone in the patent, and the straw cellulose prepared by the millstone combination has better continuous effect. The technical problems solved by the invention are as follows:

1. the existing movable grinding disc and the existing fixed grinding disc are both made of or partially made of metal materials, the materials of the movable grinding disc and the fixed grinding disc are unreasonable in selection, the shearing force of the metal grinding disc is overlarge, the heat insulation effect is poor, the continuity of straw fibers is easy to damage, and the internal binding force of the prepared slurry is low;

2. the structure design of the existing movable grinding disc and the existing fixed grinding disc is unreasonable, a coarse grinding area and a fine grinding area are not formed, when straw fragments just enter the grinding disc, the straw fragments have large volume and high hardness and are easy to entangle, if the grinding surfaces of the two discs are horizontal planes and the distance between the grinding surfaces is too small, the nonmetal grinding teeth bear large pressure and are easy to damage, when the grinding disc grinds the straws, the vibration is large, the grinding materials are uneven, the power consumption is large due to the fluctuation of the current of a main machine, and the straw fibers are easy to break through long-; the distance between the two plates is too large, the grinding materials are insufficient, and the quality of prepared slurry is low;

3. the movable grinding tooth block and the fixed grinding tooth block of the existing grinding disc are both slender blocks, the density of the movable grinding tooth block and the fixed grinding tooth block is large, the tooth blocks are too sharp, the grinding force is effectively improved, but the rigid shearing force is too large, the cellulose is often ground and broken, the continuity of the cellulose is not facilitated, and the grinding quality is low.

4. The existing movable grinding tooth block and fixed grinding tooth block are unreasonable in structure and angle design, and are not beneficial to grinding and tearing or improving continuity of straw fibers, and the quality of prepared slurry is low;

the purpose of the invention is realized by the following technical scheme:

a grinding disc of a straw decomposition machine comprises a movable grinding disc 1 and a fixed grinding disc J3 which are matched for use, wherein the movable grinding disc 1 and the fixed grinding disc J3 are both in a circular ring shape, and the movable grinding disc 1 and the fixed grinding disc J3 are both made of hard, rough and heat-insulating non-metal materials; a grinding surface between a fixed disc outer circle J39 and a first imaginary circle J35 of the fixed grinding disc J3 is a first horizontal grinding surface J41, a grinding surface between the first imaginary circle J35 and a fixed disc inner circle J310 of the fixed grinding disc J3 is a first inclined surface J42, the height of the first inclined surface J42 is sequentially reduced from the first imaginary circle J35 to the fixed disc inner circle J310, a plurality of grooves are formed in the grinding surface of the fixed grinding disc J3, and the grinding surfaces between the adjacent grooves form a coarse fixed grinding tooth block; the grinding surface of the movable grinding disc is convexly provided with a plurality of movable grinding tooth blocks in a wedge-shaped block shape, and the movable grinding tooth blocks are asymmetrical to the fixed grinding tooth blocks.

Furthermore, the movable grinding disc 1 and the fixed grinding disc J3 are made of one of silicon carbide, resin, carborundum, polyurethane rigid foam plastic, heat-insulating mortar or wear-resistant daub.

Further, the grooves include a first groove J37, a plurality of first grooves J37 are provided on the first inclined surface J42, the first groove J37 is long, the first groove J37 is provided between the fixed disc inner circle J310 and the first imaginary circle J35, a central axis of the first groove J37 passes through a center of the fixed disc inner circle J310, an included angle between central axes of two adjacent first grooves J37 is 20 ° -60 °, and a grinding surface between the adjacent first grooves J37 forms a thick fan-shaped first fixed grinding block J31.

Further, the groove further includes a second groove J36, a plurality of second grooves J36 are provided on the first horizontal grinding surface J41, the second groove J36 is elongated, the second groove J36 is provided between the fixed disc outer circle J39 and the first imaginary circle J35, the central axis of the second groove J36 is not larger than the center of the fixed disc inner circle J310, two adjacent second grooves J36 whose central axes are parallel and close to each other constitute a second groove group J311, the plurality of second groove groups J311 are periodically arranged around the fixed disc outer circle J39, the grinding surface between two adjacent second grooves J36 constitutes a second fixed grinding tooth block J32 in a square block shape, the concentration degree of the second fixed grinding tooth block J32 is higher than that of the first fixed grinding tooth block J31, and the second fixed grinding tooth block J32 is elongated and sharper than that of the first fixed grinding tooth block J31.

Further, the included angle between the central axes of two adjacent first grooves J37 is 30 degrees, and the second groove groups J311 are periodically arranged in 8-16 groups around the fixed disc outer circle J39.

Further, the second groove groups J311 are periodically arranged in 12 groups around the fixed disk outer circle J39.

Furthermore, a plurality of movable grinding tooth blocks are arranged around the outer circle 111 of the movable disc, the width of each movable grinding tooth block is sequentially reduced from the outer circle 111 of the movable disc to the inner circle 19 of the movable disc, the lengths of the plurality of movable grinding tooth blocks are not completely the same, the heights of the plurality of movable grinding tooth blocks are the same, and a long and thin tooth block gap 18 with a certain depth is formed between every two adjacent movable grinding tooth blocks to play a role in cutting straws; the upper surface of the movable grinding tooth block between the outer circle 111 of the movable disc and the second imaginary circle 15 is a second horizontal grinding surface 2, the upper surface of the movable grinding tooth block between the second imaginary circle 15 and the inner circle 19 of the movable disc is a second inclined surface 21, and the height of the second inclined surface 21 is sequentially reduced from the second imaginary circle 15 to the inner circle 19 of the movable disc.

Further, the movable grinding tooth blocks comprise first movable grinding tooth blocks 12, and the first movable grinding tooth blocks 12 are located between the movable disc outer circle 111 and the movable disc inner circle 19; the movable grinding tooth blocks comprise second movable grinding tooth blocks 14, and the second movable grinding tooth blocks 14 are located between the movable disc excircle 111 and a third imaginary circle 17; the movable grinding tooth blocks comprise third movable grinding tooth blocks 13, and the third movable grinding tooth blocks 13 are positioned between the outer circle 111 of the movable disc and a fourth imaginary circle 16; a plurality of first movable grinding tooth blocks 12, a plurality of second movable grinding tooth blocks 14 and a plurality of third movable grinding tooth blocks 13 are arranged at intervals; the diameter of the movable grinding disc circular ring hole 11 is the same as that of the fixed grinding disc circular ring hole J33, the radius of the first imaginary circle J35 is the same as that of the second imaginary circle 15, the third imaginary circle 17 and the fourth imaginary circle 16 are located between the second imaginary circle 15 and the inner circle 19 of the movable disc, the radius of the third imaginary circle 17 is larger than that of the fourth imaginary circle 16, and the number of the movable grinding tooth blocks is 8-40.

Furthermore, the number of the movable grinding tooth blocks is 24, the height of the movable grinding tooth block of the second horizontal grinding surface 2 is 10-20mm, and the height of the movable grinding tooth block positioned at the inner circle 19 of the movable disc is 5-10 mm.

Further, the depth of the second groove J36 is 5-15mm, the depth of the first groove J37 between the first imaginary circle J35 and the fifth imaginary circle J34 of the fixed grinding disc J3 is 5-15mm, the depth of the first groove J37 at the fifth imaginary circle J34 is 10-20mm, the depth of the first groove J37 decreases from the fifth imaginary circle J34 to the fixed grinding disc inner circle J310 in sequence, and the depth of the first groove J37 at the fixed grinding disc inner circle J310 is 5-10 mm; a fixing screw hole J38 for fixing the fixed grinding disc J3 penetrates through the first groove J37 and the second groove J36.

Compared with the prior art, the invention has at least the following advantages:

1. this application redesign the tooth piece and the fixed disk tooth piece that move of bold face form, from the corase grind district to the fine grinding district, the grinding tooth width is by narrow to wide, the intensive degree that moves grinding tooth piece and decide grinding tooth piece improves, gradually increase and rub the power, when guaranteeing to grind the abundant broken lignin of power like this, compromise the pliability, improve fibrous continuity, improve the slurrying quality, and simultaneously, the degree of depth in fixed disk recess and driving disk grinding tooth hole, move the direction design that grinds tooth piece and decide grinding tooth piece, all be favorable to increasing the shearing force and rub the power, fully mill the straw.

2. The movable grinding disc and the fixed grinding disc are matched, grinding surfaces of the movable grinding disc and the fixed grinding disc are provided with a coarse grinding area and a fine grinding area, the heights of the movable grinding tooth block and the fixed grinding tooth block are from low to high from the coarse grinding area to the fine grinding area, the density degrees of the movable grinding tooth block and the fixed grinding tooth block are from low to high, gaps among the grinding discs are from large to small, and the capacity is from large to small. This kind of structural design of mill mainly is when the adaptation straw piece just got into the mill, and the straw piece is bulky, hardness is high, easily entangles and the big environment of grinding tooth bearing pressure prevents because the mill interval undersize, the tooth piece that mills too fiercely and lead to damages, also prevents that bold hard straw from coiling and leading to equipment excessive vibrations, problem that power consumption is big reduces the power consumption. In the fine grinding area, the hardness of the straws is soft and weakened, the heights of the movable grinding tooth blocks and the fixed grinding tooth blocks are increased, the gaps between the grinding discs are reduced, the grinding force is gradually increased, the fine grinding of the straws at high temperature and high pressure is ensured, and the separation of fibers and the brooming of the tail ends of the fibers are promoted.

3. The non-metallic movable grinding disc and the fixed grinding disc are matched for use, the hard non-metallic materials with good heat insulation performance, rough surface and high hardness, such as silicon carbide, carborundum, resin and the like, are selected, the grinding disc can instantly generate and maintain high temperature, the shearing force is converted into grinding force, excessive grinding of straw cellulose is avoided, a high-temperature and high-pressure environment is maintained, conversion of lignin from a glass state to a rubber state can be promoted, grinding is accelerated, meanwhile, the fully crushed rubber straw lignin becomes a binder between continuous cellulose, and the internal binding force of the pulp is improved.

Drawings

FIG. 1 is a top view of a fixed abrasive disk according to the present invention;

FIG. 2 is a side cross-sectional view of a stationary grinding disk according to the present invention;

FIG. 3 is a top view of the movable grinding disc of the present invention;

FIG. 4 is a side semi-sectional view of the movable grinding disc of the present invention;

wherein, 1-moving grinding disc; 11-moving grinding disc circular ring; 12-a first movable grinding block; 13-a third movable grinding block; 14-a second movable grinding block; 15-second imaginary circle; 16-fourth imaginary circle; 17-third imaginary circle; 18-tooth block gap; 19-a moving disc inner circle; 111-moving disc excircle; 2-second horizontal grinding; 21-a second bevel; j3-fixed grinding disc; j31-first fixed tooth grinding block; j32-second fixed grinding tooth block; j33-fixed grinding disc circular ring; j34-fifth imaginary circle; j35-first imaginary circle; j36 — second groove; j37 — first groove; j38-fixing screw hole; j39-fixed disc excircle; j310-fixed disc inner circle; j311-second groove set; j41-first horizontal grinding surface; j42-first slope.

Detailed Description

The present invention will be further described with reference to the following drawings and examples, which are illustrative only and not intended to be limiting, and the scope of the present invention is not limited thereby.

For convenience of describing a certain area on the grinding disc, the invention introduces the concept of an imaginary circle, wherein the imaginary circle refers to an imaginary circle with a certain radius, and the length adjustment of the radius of the imaginary circle and the adjustment of the size of the grinding disc are freely set by a person skilled in the art according to actual needs. The groove or the grinding disc tooth block arranged between the imaginary circle and the outer circle of the grinding disc and the groove or the grinding disc tooth block arranged between the imaginary circle and the inner circle of the grinding disc are all referred to as the groove or the grinding disc tooth block, wherein one end of the groove or the grinding disc tooth block is positioned at the outer circle of the grinding disc or the inner circle of the grinding disc, and the other end of the groove or the grinding disc tooth block is positioned at the imaginary circle.

Referring to fig. 1, 2, 3 and 4, the fixed grinding disc J3 is a circular ring, a grinding surface between an outer circle J39 of the fixed grinding disc J3 and a first imaginary circle J35 is a first horizontal grinding surface J41, a grinding surface between the first imaginary circle J35 and an inner circle J310 of the fixed grinding disc J3 is a first inclined surface J42, the height of the first inclined surface J42 decreases from the first imaginary circle J35 to the inner circle J310 of the fixed grinding disc, the first inclined surface J42 is provided with a plurality of first grooves J37, the first groove J37 is an elongated central axis J6866, the first groove J37 is opened from the outer circle J39 to the first imaginary circle J35, the first groove J37 is opened between the outer circle J310 of the fixed grinding disc and the first imaginary circle J35, the central axis of the first groove J37 passes through the outer circle J35j 310 of the fixed grinding disc, and an included angle between two adjacent grooves 4612 of the fixed grinding disc J30 is formed by surrounding the first inclined surface J4612 of the fixed grinding disc J4612, the grinding surface between two adjacent first grooves J37 forms a fan-shaped and thick first fixed grinding tooth block J31. The radius of first imaginary circle J35 is 347mm, the degree of depth of first recess J37 between first imaginary circle J35 to the fifth imaginary circle J34 is 10mm, the degree of depth of first recess J37 of fifth imaginary circle J34 department is 20mm, the degree of depth of first recess J37 is followed fifth imaginary circle J34 to circle J310 department reduces in proper order in the fixed disk, the degree of depth of first recess J37 of circle J310 department in the fixed disk is 10mm, and is adjacent grinding face between the first recess J37 constitutes thick fan-shaped first fixed abrasive tooth piece J31.

The groove further comprises a second groove J36, a second groove J36 is formed in the first horizontal grinding surface J41, the second groove J36 is long, the second groove J36 extends from the fixed disc outer circle J39 to the first imaginary circle J35, the second groove J36 is located between the fixed disc outer circle J39 and the first imaginary circle J35, the depth of the second groove J36 is 10mm, the central axis of the second groove J36 is not larger than the circle center of the fixed disc inner circle J310, two adjacent second grooves J36 with the parallel central axis and close distance form a second groove group J311, 12 second groove groups J311 surround the fixed disc outer circle J39 in a periodic arrangement mode, and the grinding surfaces between the adjacent second grooves J36 form a second fixed grinding tooth block J32 in a square block shape. The density of the second fixed grinding tooth block J32 is higher than that of the first fixed grinding tooth block J31, the second fixed grinding tooth block J32 is slender and sharper than that of the first fixed grinding tooth block J31, the second fixed grinding tooth block J32 is used for finely grinding straws, the slender sharpness can enhance the shearing force of the second fixed grinding tooth block J32, the density highly enhances the grinding force of the second fixed grinding tooth block J32, and the lignin crushing, fiber splitting and brooming of the straws are facilitated until the straws are fiberized.

A plurality of wedge-shaped movable grinding tooth blocks (including 12, 13 and 14 below) are protruded on the grinding surface of the movable grinding disc 1, the number of the movable grinding tooth blocks is 24, the movable grinding tooth blocks are arranged around the outer circle 111 of the movable disc, and from the outer circle 111 of the movable disc to the inner circle 19 of the movable disc, the width of the movable grinding tooth blocks is sequentially reduced, the lengths of the 24 movable grinding tooth blocks are not completely the same, the heights of the 24 movable grinding tooth blocks are the same, and a long and thin tooth block gap 18 with a certain depth is formed between every two adjacent movable grinding tooth blocks, so that the movable grinding disc 1 rotating at a high speed is favorable for shearing straws; the upper surface of the movable grinding tooth block between the outer circle 111 of the movable disc and the second imaginary circle 15 is a horizontal plane and is called a second horizontal grinding surface 2, the upper surface inclined plane of the movable grinding tooth block between the second imaginary circle 15 and the inner circle 19 of the movable disc is called a second inclined plane 21, and the height of the second inclined plane 21 is sequentially reduced from the second imaginary circle 15 to the inner circle 19 of the movable disc.

The height of the movable grinding tooth block on the second horizontal grinding surface 2 is 15mm, the height of the movable grinding tooth block is sequentially reduced from the second virtual circle 15 to the inner circle 19 of the movable disc, the height of the movable grinding tooth block on the inner circle 19 of the movable disc is 5mm, the widths of the first groove J37 and the second groove J36 are both 20mm-50mm, and 20mm is preferred in the embodiment. The depth and width of the first groove J37 and the second groove J36 and the height of the movable grinding tooth block are long-term results of applicant, which are beneficial to performing necessary shearing and crushing on straws. The number of the movable grinding tooth blocks, the number of the fixed grinding tooth blocks (J31, J32) and the shapes and the angle arrangement of the movable grinding tooth blocks and the fixed grinding tooth blocks are obtained by long-term research of the applicant, so that the movable grinding tooth blocks and the fixed grinding tooth blocks are favorably maintained at higher density, and sufficient shearing force and grinding force are ensured.

Specifically, the movable grinding tooth blocks comprise a first movable grinding tooth block 12, and the first movable grinding tooth block 12 is located between the movable disc outer circle 111 and the movable disc inner circle 19; the movable grinding tooth block also comprises a second movable grinding tooth block 14, and the second movable grinding tooth block 14 is positioned between the movable disc excircle 111 and a third imaginary circle 17; move the piece of grinding teeth still includes the third and moves the piece of grinding teeth 13, the third moves the piece of grinding teeth 13 and is located between driving disk excircle 111 and the fourth imaginary circle 16, in this example, first move the piece of grinding teeth 12 around driving disk excircle 111 periodicity set up four, arbitrary adjacent two first second that moves between the piece of grinding teeth 12 moves the piece of grinding teeth 14 and the third and moves the periodic variation that arranges into of grinding teeth piece 13, arbitrary adjacent two first move and set up 3 between the piece of grinding teeth 12 the piece of grinding teeth 13 is moved to the third, adjacent two the third is moved and is provided with 1 between the piece of grinding teeth piece 13 the second moves the piece of grinding teeth 14, the number that moves the piece of grinding teeth is 24 altogether. The third imaginary circle 17 the fourth imaginary circle 16 is located between the second imaginary circle 15 and the circle 19 in the movable disc, the radius of the third imaginary circle 17 is greater than the radius of the fourth imaginary circle 16, namely the first length of moving the grinding block 12 is greater than the second length of moving the grinding block 14, the second length of moving the grinding block 14 is greater than the third length of moving the grinding block 13, the second front end of moving the grinding block 14 is chamfered, and the third front end of moving the grinding block 13 is a slant width surface. This kind of design of moving the piece of grinding tooth guarantees that the density of moving the piece of grinding tooth is progressively increased to driving disk excircle 111 by circle 19 in the driving disk, progressively increase and grind and the shearing force, guarantee simultaneously to move the piece of grinding tooth and do not excessively damaged by harder straw in the corase grind district described below, prevent to move the piece of grinding tooth and grind, it is excessively intensive in the corase grind district also to prevent to move the piece of grinding tooth, the straw fibre of breaking, the corase grind district moves the piece of grinding tooth relatively slender simultaneously, the sharpness of moving the piece of grinding tooth has also been guaranteed, and the straw can be accepted to the fan-shaped thick piece of deciding the piece of grinding tooth, rotate under the drive disk, do benefit to and grind rather than shearing, do benefit to the straw crushing and.

The diameters of the movable grinding disc circular ring hole 11 and the fixed grinding disc circular ring hole J33 are the same and are both 140mm, the diameters of the movable grinding disc circular ring hole 11 and the fixed grinding disc circular ring hole J33 can also be freely set according to actual requirements, the radius of the first virtual circle J35 is the same as that of the second virtual circle 15 and is 347mm, and the width of the first horizontal grinding surface J41 is the same as that of the second horizontal grinding surface 2. The area between the first imaginary circle J35 and the fixed disc inner circle J310 constitutes the first rough grinding area, the area between the second imaginary circle 15 and the movable disc inner circle 19 constitutes the second rough grinding area, when the two discs are opposite, the first rough grinding area and the second rough grinding area surround a rough grinding area, the rough grinding area is used for adapting to the environment that straw fragments are large in size, high in hardness, easy to entangle and high in grinding tooth bearing pressure when the straw fragments just enter the grinding disc, the damage of non-metal material tooth blocks caused by small grinding disc spacing and high grinding speed is prevented, the cellulose is prevented from being cut off by excessive high-pressure grinding, the problem that the motor current fluctuation is too large due to small grinding disc spacing is also prevented, the energy consumption is reduced, the rough grinding area is formed by gradually increasing the grinding disc tooth blocks, and the grinding force path is gradually increased. The straw materials softened by coarse grinding and grinding enter a fine grinding area with smaller clearance between the two discs under the drive of the rotating disc, namely, the area of the first horizontal grinding surface J41 opposite to the second horizontal grinding surface 2, the gap between the grinding discs is reduced, grinding force is gradually increased, the straw is completely crushed, fine grinding of the straw at high temperature and high pressure is guaranteed, and fiber separation and fiber tail end brooming are promoted.

The movable grinding tooth block and the fixed grinding tooth block of the traditional grinding disc are both slender blocks, the density of the movable grinding tooth block and the fixed grinding tooth block is high, the grinding force is effectively improved, but the cellulose is often ground and broken, the continuity of the fiber is not facilitated, and the grinding quality is low. This application redesign wedge block form move the first fixed disk tooth piece J31 (the corase grind district) that grinds tooth piece and bold fan form, from the corase grind district to the fine grinding district, grind the tooth width by narrow gradually to wide, move the intensive degree that grinds tooth piece and first certain grinding tooth piece J31 and improve, progressively increase and grind the power, especially in the fine grinding district, second is decided and is ground tooth piece J32 and is compared first certain grinding tooth piece J31 is more slender sharp, the intensive degree that second was decided and is ground tooth piece J32 is higher than first certain grinding tooth piece J31, the intensive degree that moves the grinding tooth piece also increases, and intensive grinding disk tooth piece is when guaranteeing to grind the abundant broken lignin of power, compromises the pliability, improves fibrous continuity, improves the pulping quality.

Fixing screw holes J38 for fixing the fixed grinding disc penetrate through the first groove J37 and the second groove J36, and the fixing screw holes J38 are used for fixing the fixed grinding disc in a pulp chamber (not shown).

The movable grinding disc 1 and the fixed grinding disc J3 are made of hard, rough and heat-insulating non-metallic materials, preferably one of silicon carbide, resin, carborundum, polyurethane rigid foam plastics, heat-insulating mortar, wear-resistant daub and the like. Compared with a metal grinding disc, the non-metal grinding disc can enable the grinding disc to generate and keep high temperature instantly, and can ensure rubbing force although the shearing force is reduced properly, so that lignin and cellulose in the straw are easy to separate, and the cellulose is difficult to break; in addition, the heat-insulating non-metallic material can maintain the friction heat between the two plates to be above 120 ℃, the lignin in the straw is above 120 ℃, the state of the lignin is changed from a brittle and hard glass state to a soft and rubbery state, the consolidation force with the cellulose is weakened, the lignin is favorably ground and crushed, the separation of the cellulose from the lignin is favorably realized, meanwhile, the lignin in the rubbery state becomes a bonding substance between the split cellulose, and the cellulose and the lignin are secondarily cured and combined, so that the product has the advantages of low hardness, high wood characteristic point, good stiffness and strong internal bonding force.