阅读说明：本技术 一种费控电表付费流程自动检测快装装置 (Automatic detection and fast installation device for payment process of fee-control ammeter ) 是由 董强 祝新荣 轩林辉 张琦 于 2020-06-01 设计创作，主要内容包括：一种费控电表付费流程自动检测快装装置,包括设备框架,设备框架内设有工作台,所述工作台上设有费控电表固定架、插针自动供电接插机构和机械手,所述费控电表固定架固定有费控电表,插针自动供电接插机构对应费控电表的插孔设置,所述机械手设有工作面板,所述工作面板设有第一夹片、第二夹片和按钮杆,所述第一夹片和第二夹片夹紧有付费卡片,所述第一夹片的一端和第二夹片铰接,所述第一夹片的另一端设有延伸块,所述延伸块设有锁定孔,所述第二夹片滑动连接有锁紧杆,所述锁紧杆卡置在锁定孔内,所述费控电表设备框架顶部设有视觉检测模块。本发明不存在人为操作的安全隐患,同时避免出现因人为检查而导致的检测误差,安全且准确。(The utility model provides a cost accuse ammeter process automated inspection fast-assembling device of paying, includes the equipment frame, is equipped with the workstation in the equipment frame, be equipped with on the workstation and take accuse ammeter mount, contact pin automatic power supply to connect and connect mechanism and manipulator, take accuse ammeter mount and be fixed with and take the accuse ammeter, the contact pin automatic power supply connects and connects the jack setting that the mechanism corresponds the accuse ammeter of paying, the manipulator is equipped with the work panel, the work panel is equipped with first clamping piece, second clamping piece and button pole, first clamping piece and second clamping piece clamp are pressed from both sides tightly to have the card of paying, the one end and the second clamping piece of first clamping piece are articulated, the other end of first clamping piece is equipped with the extension piece, the extension piece is equipped with the locking hole, second clamping piece sliding connection has the check lock lever, the check lock lever card is put in the locking hole, it is equipped with the visual detection module to. The invention has no potential safety hazard of manual operation, avoids detection error caused by manual inspection, and is safe and accurate.)

1. The utility model provides a pay flow automatic detection fast-assembling device of charge accuse ammeter, characterized by includes equipment frame (1), is equipped with workstation (2) in the equipment frame (1), be equipped with on workstation (2) and take accuse ammeter mount (3), contact pin automatic power supply plug mechanism (4) and manipulator (6), it is fixed with the charge accuse ammeter to take accuse ammeter mount (3), and contact pin automatic power supply plug mechanism (4) corresponds the jack setting of charge accuse ammeter, manipulator (6) are equipped with work panel (20), work panel (20) are equipped with first clamping piece (24), second clamping piece (25) and button pole (22), first clamping piece (24) and second clamping piece (25) press from both sides tightly have payment card (21), the one end and the second clamping piece (25) of first clamping piece (24) are articulated, the other end of first clamping piece (24) is equipped with extension piece (27), the extension block (27) is provided with a locking hole, the second clamping piece (25) is connected with a locking rod (28) in a sliding mode, the locking rod (28) is clamped in the locking hole, and the top of the fee-control ammeter equipment frame (1) is provided with a visual detection module (5).

2. The automatic detection and fast assembly device for the payment process of the fee-controlled electric meter according to claim 1, wherein the fee-controlled electric meter fixing frame (3) comprises a single-phase fee-controlled electric meter fixing frame (13) and a three-phase fee-controlled electric meter fixing frame (14), the pin automatic power supply plugging mechanism (4) comprises a single-phase pin automatic power supply plugging mechanism and a three-phase pin automatic power supply plugging mechanism, the single-phase fee-controlled electric meter fixing frame (13) is clamped with the single-phase fee-controlled electric meter (12), and the three-phase fee-controlled electric meter fixing frame (14) is clamped with the three-phase fee-controlled electric meter (15).

3. The automatic detection and quick assembly device for the payment process of the fee-controlled electricity meter as claimed in claim 2, wherein the automatic power supply plugging mechanism for the single-phase plug pins comprises a first guide rail (9) fixed on the workbench (2), a first connecting block (10) slidably connected to the first guide rail (9), a professional plugging head (11) for the single-phase power grid arranged on the first connecting block (10), and a first cylinder (8) fixed on the workbench (2), wherein one end of a mandril of the first cylinder (8) is clamped in the first connecting block (10).

4. The automatic detection and quick assembly device for the payment process of the fee-controlled electricity meter according to claim 2, wherein the automatic power supply plugging mechanism for the three-phase pin comprises a second guide rail (18) fixed on the workbench (2), a second connecting block (17) slidably connected to the second guide rail (18), a professional three-phase grid plugging connector (16) arranged on the second connecting block (17), and a second cylinder (19) fixed on the workbench (2), wherein one end of a mandril of the second cylinder (19) is clamped in the second connecting block (17).

5. The automatic detection and fast assembly device for the payment process of the fee-controlled electric meter as claimed in claim 2, wherein the visual detection module (5) comprises a visual camera and a bar-shaped visual light source, and 1 visual detection module (5) is respectively arranged right above the single-phase fee-controlled electric meter (12) and the three-phase fee-controlled electric meter (15).

6. The automatic detection and quick assembly device for the payment process of the fee-controlled ammeter according to claim 1, wherein an alarm lamp (7) is arranged at the top of the equipment frame (1).

7. The automatic detection and quick assembly device for the payment process of the fee-controlled electricity meter as claimed in claim 1, wherein the button rod (22) is slidably connected with the working panel (20), a spring (23) is arranged between the button rod (22) and the working panel (20), and the contact surfaces of the first clamping piece (24) and the second clamping piece (25) and the payment card (21) are provided with anti-skidding elastic cushion blocks (26).

8. The automatic detection and quick assembly device for the payment process of the fee-controlled electricity meter as claimed in claim 1, wherein the visual detection module (5) is provided with a visual identification system.

Technical Field

The invention relates to the technical field of fee-controlled electric meters, in particular to an automatic detection and quick installation device for a payment process of a fee-controlled electric meter.

Background

With the construction of power consumption information acquisition systems of global intelligent power grids and national power grid companies, electric energy meters develop towards more intellectualization, systematization, modularization and diversification, and the intelligent electric energy meters, as the most terminal equipment of an information system, become one of the electrical instrument and meter products with the most development potential. The intelligent charge control ammeter is mainly a device for monitoring electricity consumption, is widely applied to monitoring of household electricity consumption, effectively overcomes the defects of the traditional hand-reading ammeter, greatly saves labor force, and can effectively solve the problem of arrears of electricity charge. In the production process of the intelligent fee control electric meter, the newly produced intelligent fee control electric meter needs to be checked, the checking mode is generally manual card insertion and checking according to a button of the fee control electric meter, manual power connection is needed, potential safety hazards exist in the process, meanwhile, detection errors caused by manual checking easily occur, unqualified intelligent fee control electric meters are not screened out, cost is unclear in daily use, and economic disputes are easily caused.

Disclosure of Invention

Aiming at the problems existing in the manual detection of the intelligent charge control electric meter, the invention provides the automatic detection fast-assembling device for the payment process of the charge control electric meter.

In order to achieve the above purpose, the present invention provides the following technical solutions:

the utility model provides a cost accuse ammeter process automated inspection fast-assembling device of paying, includes the equipment frame, is equipped with the workstation in the equipment frame, be equipped with on the workstation and take accuse ammeter mount, contact pin automatic power supply to connect and connect mechanism and manipulator, take accuse ammeter mount and be fixed with and take the accuse ammeter, the contact pin automatic power supply connects and connects the jack setting that the mechanism corresponds the accuse ammeter of paying, the manipulator is equipped with the work panel, the work panel is equipped with first clamping piece, second clamping piece and button pole, first clamping piece and second clamping piece clamp are pressed from both sides tightly to have the card of paying, the one end and the second clamping piece of first clamping piece are articulated, the other end of first clamping piece is equipped with the extension piece, the extension piece is equipped with the locking hole, second clamping piece sliding connection has the check lock lever, the check lock lever card is put in the locking hole, it is equipped with the visual detection module to.

The first clamping piece and the second clamping piece are arranged to quickly position the payment card, and then the payment card is quickly locked by the cooperation between the locking hole and the locking rod; when the detection is carried out, only the cost control electric meters to be detected need to be placed in the cost control electric meter fixing frame, quick installation can be realized, quick detection is carried out, the detection device is suitable for large-batch detection, and the working efficiency is improved.

The automatic power supply plugging mechanism of the plug pin and the manipulator in the device are controlled by a control module, the manual detection process is simulated by arranging the automatic power supply plugging mechanism of the plug pin and the manipulator, the automatic power supply plugging mechanism of the plug pin is utilized to automatically electrify, the manipulator is utilized to simulate the plug-in process and press a button of a display screen of an ammeter, the whole process is monitored by a visual detection module, the visual detection module is provided with a photographing position for the plug-in process, and whether the plug-in is plugged can be detected by utilizing an image recognition technology; the visual detection module is provided with a jack photographing position and is used for detecting whether the contact pin is accurately inserted into the fee control ammeter or not; the visual detection module is provided with a fee control ammeter display photographing position, and whether the fee control ammeter has a display error or not can be detected by utilizing an image recognition technology. The workman only needs to take the accuse ammeter to place on taking accuse ammeter mount, and this device can detect automatically, and the automatic power supply of contact pin connects the inserting mechanism to go up automatically, and the manipulator can realize taking the automatic plug of the card of collecting fee on the ammeter of accuse ammeter to and show pressing of button on the ammeter, whole process is full-automatic, does not have the potential safety hazard of manual operation, avoids appearing because of the detection error that the artificial inspection leads to simultaneously, and is safe and accurate.

Preferably, the fee-controlled electric meter fixing frame comprises a single-phase fee-controlled electric meter fixing frame and a three-phase fee-controlled electric meter fixing frame, the automatic pin power supply plugging mechanism comprises a single-phase pin automatic power supply plugging mechanism and a three-phase pin automatic power supply plugging mechanism, the single-phase fee-controlled electric meter fixing frame is clamped with the single-phase fee-controlled electric meter, and the three-phase fee-controlled electric meter is clamped with the three-phase fee-controlled electric meter fixing frame.

Set up two kinds of differences and take accuse ammeter mount and the automatic power supply of contact pin that corresponds and connect the inserting mechanism, can make this device can detect the expense accuse ammeter of two kinds of different models, a tractor serves two purposes, practices thrift the detection cost, reduces machine quantity simultaneously, has reduced assembly line area, is favorable to the centralized construction of factory building.

Preferably, the single-phase pin automatic power supply plugging mechanism comprises a first guide rail fixed on the workbench, a first connecting block connected to the first guide rail in a sliding manner, a single-phase power grid professional plugging head arranged on the first connecting block, and a first cylinder fixed on the workbench, wherein one end of a top rod of the first cylinder is clamped in the first connecting block. The first cylinder is electrically connected with the control module, the control module can control the on-off of the first cylinder, the plugging and unplugging control of the single-phase contact pin automatic power supply plugging mechanism is realized, and therefore the on-off of the single-phase cost control ammeter is controlled.

Preferably, the three-phase pin automatic power supply plugging mechanism comprises a second guide rail fixed on the workbench, a second connecting block connected to the second guide rail in a sliding manner, a three-phase power grid professional plugging head arranged on the second connecting block, and a second cylinder fixed on the workbench, wherein one end of a mandril of the second cylinder is clamped in the second connecting block. The second cylinder is electrically connected with the control module, the control module can control the on-off of the second cylinder, and the plugging control of the three-phase contact pin automatic power supply plugging mechanism is realized, so that the on-off of the three-phase fee control electric meter is controlled.

Preferably, the visual detection module comprises a visual camera and a bar-shaped visual light source, and 1 visual detection module is respectively arranged right above the single-phase charge control electric meter and the three-phase charge control electric meter.

Preferably, the top of the equipment frame is provided with a warning lamp. The alarm lamp is arranged to visually report errors in equipment operation or unqualified products.

Preferably, the button rod is connected with the working panel in a sliding mode, and a spring is arranged between the button rod and the working panel. The contact surfaces of the first clamping piece and the second clamping piece with the payment card are provided with anti-skidding elastic cushion blocks. The mode of setting up the spring push rod, the pretightning force of adjusting spring realizes according to the regulation of pressure degree, and the mechanism is ripe simple structure reliable. The effect that sets up anti-skidding elastic cushion is the roughness of increase first clamping piece and second clamping piece and payment card contact surface, prevents that the card of paying drops.

Preferably, the visual detection module is provided with a visual recognition system.

The invention has the following beneficial effects: the device can automatically detect, the contact pin automatic power supply plug-in mechanism automatically powers on, the manipulator can realize automatic plugging and unplugging of the payment card of the charge control ammeter on the ammeter and pressing of the display button on the ammeter, the whole process is full-automatic, the potential safety hazard of manual operation does not exist, meanwhile, the detection error caused by manual inspection is avoided, and the device is safe and accurate; the device can detect two different types of charge control electric meters, has two purposes, saves the detection cost, reduces the number of machines, reduces the occupied area of a production line, and is favorable for centralized construction of plants.

Drawings

FIG. 1 is a schematic view of the overall structure of the present embodiment;

FIG. 2 is a schematic diagram of an automatic power supply plugging mechanism for single-phase pins according to the present embodiment;

FIG. 3 is a schematic diagram of an automatic power supply plugging mechanism for three-phase pins according to the present embodiment;

FIG. 4 is a schematic structural diagram of a work panel of the robot of the present embodiment;

FIG. 5 is a schematic cross-sectional view of the robot working panel of the present embodiment;

FIG. 6 is a schematic view of a clamping arrangement of the payment card of the present embodiment;

wherein: 1. The device comprises a device frame 2, a workbench 3, a fee-controlled electric meter fixing frame 4, a pin automatic power supply plugging mechanism 5, a vision detection module 6, a manipulator 7, an alarm lamp 8, a first cylinder 9, a first guide rail 10, a first connecting block 11, a single-phase power grid professional plug connector 12, a single-phase fee-controlled electric meter 13, a single-phase fee-controlled electric meter fixing frame 14, a three-phase fee-controlled electric meter fixing frame 15, a three-phase fee-controlled electric meter 16, a three-phase power grid professional plug connector 17, a second connecting block 18, a second guide rail 19, a second cylinder 20, a working panel 21, a payment card 22, a button rod 23, a spring 24, a first clamping piece 25, a second clamping piece 26, an anti-skidding elastic cushion block 27, an extension block 28 and a locking.

Detailed Description