阅读说明：本技术 具有压力调节装置的模具组件和造粒设备 (Die assembly and granulation device with pressure regulating device ) 是由 尼古拉·施内尔巴赫 阿纳托利·巴克拉绍夫 于 2020-03-19 设计创作，主要内容包括：本发明涉及一种用于造粒设备的模具组件,所述模具组件具有压力调节装置,所述压力调节装置包括：基部构件,所述基部构件具有流体入口侧和流体出口侧,流动通道,所述流动通道被形成在基部构件中,以在流体入口侧和流体出口侧之间提供导流连接,以及环形通道部段,所述环形通道部段以导流的方式连接到流动通道并被形成在流体出口侧的区域中。本发明的特征在于用于影响环形通道部段的流动截面的流动截面调节元件,所述调节元件能够相对于环形通道部段和/或流动通道移动。(The invention relates to a die assembly for a granulation installation, having a pressure regulating device comprising: a base member having a fluid inlet side and a fluid outlet side, a flow channel formed in the base member to provide a flow-directing connection between the fluid inlet side and the fluid outlet side, and an annular channel section connected to the flow channel in a flow-directing manner and formed in the region of the fluid outlet side. The invention is characterized by a flow cross section adjusting element for influencing the flow cross section of the annular channel section, which adjusting element can be moved relative to the annular channel section and/or the flow channel.)

1. A die assembly for a pelletizing apparatus, the die assembly having:

a pressure regulating device, the pressure regulating device comprising:

a base member having a fluid inlet side and a fluid outlet side,

a flow channel formed in the base member to provide a flow-directing connection between the fluid inlet side and the fluid outlet side, an

An annular channel section which is connected in a flow-conducting manner to the flow channel and is formed in the region of the fluid outlet side,

characterized by a flow cross section adjusting element for influencing the flow cross section of the annular channel section, which adjusting element is movable relative to the annular channel section and/or the flow channel.

2. The mold assembly of claim 1,

characterized in that the adjusting element is arranged in the annular channel section.

3. The mold assembly of any of the preceding claims,

characterized in that the adjusting element has an adjusting ring and a retaining ring, which is connected to the adjusting ring.

4. The mold assembly of claim 3,

characterized in that the adjusting ring is wedge-shaped.

5. The mold arrangement according to any one of claims 3 or 4,

characterized in that the adjusting ring has a pin which extends at least partially into the annular channel section depending on the position of the adjusting ring.

6. The mold assembly of any of the preceding claims,

characterized by at least one actuator operatively connected to the adjustment element for moving the adjustment element relative to the annular channel section, in particular for translational movement in the direction of the longitudinal axis of the base member.

7. The mold assembly of claim 6,

characterized in that the actuator is formed as a fluid-operated actuator, in particular as a pneumatic actuator or a hydraulic actuator.

8. The mold assembly of claim 7,

characterised in that the fluid operated actuator has a cylinder with at least one pressurised fluid inlet/outlet, wherein the cylinder and the at least one pressurised fluid inlet/outlet are formed in the base member.

9. The mold assembly of any of claims 6 to 8,

characterized in that the actuator has an actuating element which is connected to the retaining ring and which is operatively connected to a translationally movable plunger.

10. The mold assembly of claim 9,

characterized in that the base member has at least one mounting hole for mounting the plunger and for guiding the plunger to the outside of the base member.

11. The mold assembly of any of claims 9 or 10,

characterized in that the plunger has an actuating element, in particular a nut or a gearwheel, which is arranged outside the base member.

12. The mold assembly of claim 11,

characterized by coupling means for coupling the actuating elements of at least two actuators.

13. The mold assembly of claim 12,

characterized in that the coupling device is configured as an internal gear which engages with an actuating element of the plurality of actuating elements, in particular the gearwheel, such that an actuation of the internal gear leads to an actuation of the actuating element.

14. The mold assembly of any of claims 12 to 13,

characterized in that the actuating element or the coupling device has a drive and/or a handle.

15. The mold assembly of claim 1,

characterized in that the adjusting element is formed as a sleeve which at least partially surrounds the base member and is translationally movable in the direction of the longitudinal axis of the base member, wherein an adjusting section is formed on the adjusting element, which adjusting section is adapted to influence the free flow cross section in the annular channel section.

16. The mold assembly of claim 15, wherein the mold assembly,

characterized in that the adjustment section is wedge-shaped.

17. The mold assembly of claim 15, wherein the mold assembly,

characterized in that the adjustment section is concave.

18. The mold assembly of claim 15, wherein the mold assembly,

characterized in that the adjusting ring is convex.

19. The mold assembly of any of claims 15 or 16,

characterized in that the adjustment section has a pin which extends at least partially into the annular channel section depending on the position of the adjustment section.

20. The mold assembly of claim 1,

characterized in that the adjusting element has a pin which, depending on the position of the adjusting element, extends at least partially into the annular channel section.

21. The mold assembly of claim 1,

characterized in that the flow cross-section adjustment element is formed as a cone which is translationally movable relative to the longitudinal axis of the base member.

22. The mold assembly of claim 21,

characterized in that an actuator for translationally moving the cone is assigned to the cone.

23. The mold assembly of claim 17,

characterized in that the actuator is configured as a fluid-operated actuator, particularly preferably as a pneumatic actuator or a hydraulic actuator.

24. The mold assembly of claim 17,

characterized in that the actuator is configured as a mechanical actuator.

25. The mold assembly of claim 24,

characterized in that the mechanical actuator has a set screw engageable with an internal thread arranged in the cone for translationally moving the cone.

26. The mold assembly of claim 24,

characterized in that the mechanical actuator has an adjustment pin operatively connected to a rotating member via a gear, and wherein the rotating member is operatively connected to the cone by a thread.

27. The mold assembly of any of claims 21 to 26,

characterized in that the translationally movable cone is guided and sealed with respect to the base member and/or the mould plate by means of a cone guide.

28. The mold assembly of claim 27,

characterized in that the cone has a trapezoidal section on its side facing the annular channel section for influencing the flow cross section in the annular channel section.

29. The mold assembly of any of claims 21 to 26,

characterized in that the translationally movable cone is sealed with respect to the base member and/or the mould plate by means of a bellows adapted to influence the flow cross section in the annular channel section.

30. The mold assembly of any of the preceding claims,

characterized in that the pressure regulating device is coupled to the mould member.

31. The mold assembly of claim 1,

characterized in that the pressure regulating means are formed in the mould member.

32. The mold assembly of claim 31,

characterized in that the flow cross-section adjustment element has a throttle pin, wherein the throttle pin is guided and received in a radially outwardly extending guide in the mould member and extends at least partially into the annular channel section.

33. The mold assembly of claim 31,

characterized in that the flow cross-section adjustment element has at least one slide element with at least one slide hole, wherein the slide element can be brought into a position in which the slide hole is aligned with the mould member flow channel and into a further position in which the slide hole is not aligned or only partially aligned with the mould member flow channel.

34. The mold assembly of claim 33,

characterized in that the slide element is operatively connected to slide rods which are guided and received in radially outwardly extending guides in the mould member.

35. The mold assembly of claim 34, wherein the mold assembly,

characterized in that the sliding element is coupled to a rotationally movable slider adjustment device.

36. The mold assembly of claim 1,

characterized in that the flow cross section adjustment element is formed as a throttle element which can be selectively pivoted into the flow channel.

37. The mold assembly of claim 36,

characterized in that the throttling element is mounted so as to be pivotable about a pivot axis and is held in a pivoted position by means of an adjusting screw.

38. A pelletizing apparatus for producing pellets from a melt stream, the pelletizing apparatus having a die assembly,

characterised in that the mould assembly is constructed according to any one of claims 1 to 37.

39. A method for regulating the pressure of a melt stream, the method comprising at least the steps of:

providing a melt stream at a pressure regulating device;

conducting the melt stream to an annular channel section of the pressure regulating device, and

adjusting the free flow cross section of the annular channel section.

Technical Field

The present invention relates to a die assembly for a pelletizing apparatus having a pressure regulating device coupled to a die member, the pressure regulating device comprising: a base member having a fluid inlet side and a fluid outlet side; a flow passage formed in the base member to provide a flow-directing connection between the fluid inlet side and the fluid outlet side; and an annular channel section which is connected to the flow channel in a flow-conducting manner and is formed in the region of the fluid outlet side.

Background

Such mould assemblies are known from the prior art and are used, for example, in pelletizing plants. In most cases, they are used to extrude molten pelletized material, such as thermoplastics, through a die plate into the form of multiple melt strands (meltstrands). In an "underwater pelletization" process, individual melt strands are then divided by a cutting device into strand sections that are cooled to form pellet particles (pelletagrens) as the strand sections come into contact with a coolant, such as water. The underwater pelletizing process allows for a high throughput of pelletized material while requiring less installation space for such devices and producing lower emissions in the form of dust or noise.

In the mold assemblies known from the prior art, the melt is fed into the mold component on the inlet side. The melt is directed by a number of flow channels through the mold member and to the mold plate. The die plate typically has a large number of die holes to provide a high level of productivity and, depending on the melt to be processed, to provide the desired granulation results, i.e. high throughput and/or small granules. A disadvantage of the conventional mold assemblies known from the prior art is that the mold members and the mold plates are designed specifically for a specific throughput and viscosity of the plastic melt. This means that each material or melt must generally be treated with advantageous process parameters (e.g. a specific pressure) to ensure that the melt strand leaves the die plate in the desired manner. In the mould assemblies known in the prior art, the change of material usually involves replacing the entire mould assembly and providing a different mould assembly for each material to be treated or at least for different kinds of materials. This can be a significant capital expenditure if different materials are to be processed, as a large number of mould assemblies need to be provided. Furthermore, changing the mould assembly is often time consuming, with the result that changing the material to be processed is associated with high set-up costs (set-up costs).

The use of pressure regulating devices to allow processing of different materials with different viscosities with a single mould assembly is known from the prior art. For example, DE 202006018456U 1 relates to a die of a plastic strand pelletizing plant (plastic strand pelletizing plant). The die in question has a melt inlet opening for receiving the melt from the extruder and a melt distributor for distributing the melt from the melt inlet opening to a plurality of melt channels having orifices opening towards one end for discharging strands of molten plastic, the die having a plurality of constrictions for the flow of the melt, which are arranged between the melt inlet opening and the orifices and are variable and individually adjustable in cross-section.

However, a disadvantage of this solution is that the manufacturing and maintenance costs of this arrangement are significantly increased compared to conventional mould assemblies known from the prior art due to its high complexity. Although this device avoids having to provide a large number of mould assemblies in order to handle different materials with different viscosities, the potential cost-effectiveness is not exploited in the best possible way due to the high complexity of the proposed device.

In view of this background, it is an object of the present invention to develop a mould assembly of the initially specified kind in such a way that the disadvantages found in the prior art are eliminated as far as possible. More specifically, a mold assembly will be specified that can be used for a large number of different materials, material throughputs and viscosities, while being cheap, functionally reliable and easy to maintain.

According to the invention, in a mould assembly of the initially specified kind, this object is achieved by a flow cross-section adjusting element for influencing the flow cross-section of the annular channel section, which element is movable relative to the annular channel section and/or the flow channel.

The invention makes use of the finding that the movement of a single component or an assembly with a narrow limit on the number of components thereof can be used to modify the free flow cross section of the respective annular channel section of a die assembly in such a targeted manner that different materials with different throughputs and viscosities can be processed with such a die assembly.

Such a flow cross-section adjusting element can be used in particular for influencing the free flow cross-section in an annular channel section which, for example, supplies a multiplicity of flow channels with melt. Alternatively or additionally, the flow cross-section adjustment element can be moved relative to the flow channel. Thus, a single flow cross-section adjustment element may be used to indirectly affect the melt pressure in the entire mold assembly. Furthermore, the free-flow cross section and the melt pressure are influenced in the immediate vicinity of the die plate, from which the melt strand leaves the die plate. The melt pressure can thus be adjusted very precisely overall, while the device according to the invention has a low component complexity and is easy to maintain. By using the pressure regulating device according to the invention, the cost efficiency can be significantly improved compared to pressure regulating devices known from the prior art.

Disclosure of Invention

The invention was developed by arranging the adjusting element in an annular channel section. The melt preferably flows around the regulating element. The adjusting element can now be used to influence the gap between the adjusting element and the annular channel section, and thus the free flow cross section, by moving the adjusting element relative to the annular channel section. This offers the advantage that the free flow cross section and thus the pressure conditions in the melt can be influenced indirectly in a very precisely metered manner. This arrangement also ensures that any adverse effects on the flow of the melt are minimized as much as possible, in particular that strong turbulences are reliably prevented.

According to a preferred embodiment, the adjusting element has an adjusting ring and a retaining ring connected to the adjusting ring. This two-part construction allows the adjusting ring to be easily replaced and adapted to different materials, throughputs or viscosities, for example, as required. The individual components can also be easily replaced in the event of wear. The adjusting ring and the retaining ring can be connected in many different ways, for example by a threaded connection, a heat-resistant adhesive bond or a form-fitting connection.

The invention was developed by making the adjusting ring wedge-shaped. The wedge shape of the adjusting ring has proven to be particularly advantageous for influencing the free flow cross section without the melt flow being adversely affected by, for example, turbulence. According to alternative embodiments, the adjusting ring may have a concave and/or convex section for influencing the flow in a targeted manner, or it may be formed in some other streamlined form.

According to a preferred development of the invention, the adjusting ring has a pin which, depending on the position of the adjusting ring, extends at least partially into the annular channel section. The additional use of such pins (also referred to as pressure adjustment pins) allows the free flow cross section to be additionally limited in certain areas, so that the pressure of the melt can be additionally influenced by such pins. Alternatively or additionally, the pins may be dimensioned in such a way that they extend into flow channels formed in the mould member. This allows the pressure control zone to move closer to the die plate. With such a device, the quality of the melt strand can be positively influenced, depending on the melt throughput used or on the desired material throughput.

It is further preferred that the mould assembly has at least one actuator operatively connected to the adjustment element for moving the adjustment element relative to the annular channel section, in particular for translational movement in the direction of the longitudinal axis of the base member. In this regard, the mold assembly preferably has three or more such actuators to ensure that the adjusting elements in the region of the annular channel are at as constant a distance as possible from the lateral boundaries of the annular channel along the course of the annular channel. In any case, it must be ensured that the adjusting element is prevented from tilting, which would indirectly lead to uneven removal of the melt from the mould plate.

According to an alternative embodiment, the actuator is formed as a fluid-operated actuator, in particular as a pneumatic actuator or a hydraulic actuator. It has been found that implementing the actuator as a fluid operated actuator is advantageous for applications in which the number of mechanical parts will be reduced and at the same time low wear actuators are used.

The fluid operated actuator preferably has a cylinder with at least one pressurized fluid inlet/outlet, wherein the cylinder and the at least one pressurized fluid inlet/outlet are formed in the base member. Forming the cylinder in the base member allows for a further reduction in the number of components required. Preferably, the piston is arranged in a cylinder, the piston being sealed against the cylinder by a bellows. This ensures a durable tight seal.

The actuator is preferably designed such that it has a stub (stub) which is connected to the retaining ring and which is operatively connected to the translationally movable plunger. The described assembly allows the position of the retaining ring or the adjusting element to be finely adjusted while having a simple design.

It is further preferred that the base member has at least one mounting hole for mounting the plunger and for guiding the plunger to the outside of the base member. The mounting hole preferably has a seal to prevent any melt from leaking out of the housing. It is further preferred that the plunger has an actuating element, in particular a nut or a gearwheel (gearwheel) arranged outside the base member, which preferably matches the external thread of the plunger. Such an actuating element arranged outside the housing allows the adjusting element to be easily actuated and ensures that no melt can leak from the housing. The type of actuating element used can be chosen freely as a whole and will depend in particular on how it is controlled. For example, the actuating element may have means for manual actuation, or a mechanical element such as a nut or a gear.

The invention is further developed by a coupling device for coupling actuating elements of at least two actuators. The coupling device is preferably configured as an annulus gear which engages with an actuating element of the plurality of actuating elements, in particular a gearwheel, such that actuation of the annulus gear leads to actuation of the plurality of actuating elements. This is a principle based on the simultaneous actuation of several actuators of a mould assembly by actuation of a single coupling device. In alternative embodiments, the actuators themselves or a group of actuators that can be coupled in any way can be actuated individually or in groups by means of a motor drive, a pneumatic drive, an electric drive or a linear drive.

According to a preferred embodiment, the actuating element or the coupling device has a drive and/or a handle. An electric motor, a pneumatic drive or a linear drive can be used as drive means. The handle is a particularly inexpensive way of actuation, but requires direct interaction by the operator. Actuating the coupling means by the drive means allows the mould assembly to be automated in terms of the actuation of the adjustment elements.

According to an alternative embodiment, the adjusting element is formed as a sleeve which at least partially surrounds the base member and is translationally movable in the direction of the longitudinal axis of the base member, wherein an adjusting section adapted to influence the free flow cross section in the annular channel section is formed on the adjusting element. It has also been found that designing the adjustment element as a sleeve or sleeve-shaped member is suitable for influencing the free flow cross section in the annular channel section in a targeted manner. This alternative embodiment comprises a further reduction in the number of components and, since the adjustment element is structurally formed as a sleeve, a large force can be applied to the adjustment section of the adjustment element.

In a preferred embodiment, the sleeve is moved in translation by a bolt inserted into the base member. The sleeve has a mating socket for the bolt, the socket having a recess for insertion of an actuating nut that can be threaded onto the bolt. The actuating nut is limited in both actuating directions of the sleeve, such that any rotation of the nut causes a translational movement of the sleeve in the direction of the longitudinal axis of the base member or in respective opposite directions. Preferably, at least three such actuation bolts are arranged in the base member.

The adjustment section is preferably wedge-shaped. However, in alternative embodiments, the adjustment section may also have a concave or convex section, or a combination of these sections and a straight section. In particular, the shape of the conditioning section may be adapted to the material to be treated, its viscosity and the desired throughput.

According to a preferred embodiment, the adjusting section further has a pin extending at least partially into the annular channel section, depending on the position of the adjusting section. In a further alternative embodiment, the adjusting element also has a pin which, depending on the position of the adjusting element, extends at least partially into the annular channel section. As already mentioned, the pin narrows the free flow cross section further and thus indirectly increases the pressure on the melt in the specific region.

In different embodiments, the pins may have different lengths and shapes. According to a first embodiment, the pins extend substantially into the annular channel section, and in particular in a state in which the pins move in the direction of the mould plate, the pins extend an additional further amount into at least a part of the flow channel of the mould unit. In a further embodiment, a somewhat longer pin is used, which likewise extends into the annular channel section and into the larger part of the flow channel of the mould unit. This allows the pressure conditions in the immediate vicinity of the die plate to be adjusted in a targeted manner depending on the melt to be treated (viscosity, throughput).

In a preferred embodiment, the pins taper towards the die plate. In an alternative embodiment, the pin has two sections, a first section of constant diameter and a second pin section tapering towards the die plate. The pin end facing the die plate is designed as a tip or radius.

According to one embodiment, the pin also has an external thread on the side facing away from the die plate, which external thread matches an internal thread provided in the adjusting section or the adjusting element. The pin can therefore preferably be screwed into the adjusting section or the adjusting element. In an alternative embodiment, the adjustment section and the adjustment element have holes into which pins can be inserted.

In an alternative embodiment, the number of pins arranged at the adjusting section or the adjusting element is variable. By precisely selecting the number of pins to be inserted, the pressure conditions in the annular channel section or the flow channel of the mold unit can be influenced in a targeted manner.

According to an alternative embodiment, the flow cross-section adjustment element is formed as a cone which is translationally movable relative to the longitudinal axis of the base member.

The use of a cone that can be moved translationally has proven to be particularly suitable for fine adjustment of the flow rate and also reduces turbulence in the fluid.

An actuator for translating the moving cone is preferably assigned to the cone.

According to a preferred embodiment, the actuator is configured as a fluid-operated actuator, particularly preferably as a pneumatic actuator or a hydraulic actuator.

According to an alternative embodiment, the actuator is configured as a mechanical actuator. It is preferable to design it in this way whenever there is no pressurized medium in the production environment.

The invention is developed by a mechanical actuator with a set screw engageable with an internal thread arranged in a cone for translational movement of the cone. In this way, the position of the cone can be finely adjusted by the rotational movement of the set screw and using standard components. According to an alternative embodiment, the mechanical actuator has an adjustment pin operatively connected to the rotary member via a gear, and wherein the rotary member is operatively connected to the cone by a thread. This arrangement allows for the transfer of strong restoring forces, and thus the mold assembly can be used for a variety of operating pressures.

The translationally movable cone is preferably guided and sealed with respect to the base member and/or the mould plate by means of a cone guide. This ensures that the cone is uniformly guided and centered with respect to the base member and/or the mould plate.

According to a further preferred embodiment, the cone has a trapezoidal section on its side facing the annular channel section for influencing the flow cross section in the annular channel section. The cone is thus adapted to exert a direct influence on the flow conditions in the region of the annular channel section via the trapezoidal section.

According to a further alternative embodiment, the translationally movable cone is sealed against the base member and/or the mould plate by a bellows, which is adapted to influence the flow cross section in the annular channel section. In the first operating position of the cone, the bellows preferably rests tightly against the outer circumference of the cone, while in the second position of the cone the bellows has a curvature adapted to influence the flow conditions in the annular channel section.

The invention is further developed by coupling a pressure regulating device to the mold member. The pressure regulating device and the mould member thus form a mould unit.

According to an alternative embodiment, the pressure regulating means is formed in the mould member. An advantage here is that a more compact arrangement of the pressure regulating device and the mould member can be achieved.

According to an alternative preferred embodiment, the mould member has a guide assembly for guiding the flow cross-section adjustment element relative to the mould member. By means of the guide assembly, the flow cross-section adjustment element is concentrically aligned and guided relative to the mould member. The guiding assembly preferably comprises a plurality of guiding plates, in particular three such guiding plates, which are arranged concentrically on the die member, which guiding plates guide the flow cross-section adjustment element, in particular at its inner or outer diameter.

According to a further alternative preferred embodiment, the flow cross-section adjustment element has at least one guide element for guiding the flow cross-section adjustment element relative to the mould member, and the mould member has at least one guide groove in which the at least one guide element is movably received. This again provides alignment and guidance of the flow cross-section adjustment element relative to the mould member.

According to a further alternative preferred embodiment, the flow cross-section adjustment element has a throttle pin which is guided and received in a radially outwardly extending guide in the mould member and which extends at least partially into the annular channel section. The throttle pin can preferably be inserted so far into the annular channel section that the latter is almost completely blocked. It is also preferred that the throttle pins can be moved into a further position in which they do not project into the annular channel section and thus exert little or no influence on the free flow cross section in the annular channel section.

Alternatively, it is preferred that the flow cross-section adjustment element has at least one slide element with at least one slide hole, wherein the slide element can be brought into a position in which the slide hole is aligned with the mold member flow channel, and the slide element can be brought into another position in which the slide hole is not aligned with the mold member flow channel or is only partially aligned therewith.

In this alternative embodiment, a slide with an aperture is used to affect flow in the region of the die member flow channel. If the holes in the slide element are aligned with the mold member flow channels, flow through the mold member flow channels is not affected. If the slide elements, and therefore the slide apertures contained therein, are misaligned, this will affect the flow conditions in the mold member flow channel.

In this respect it is preferred that the slide element is operatively connected to slide rods which are guided and received in radially outwardly extending guides in the mould member. This means that the slide bars can be easily accessed and manipulated from outside the mould member.

According to an alternative embodiment, the sliding element is coupled to a rotatably movable slider adjustment device. This allows for slight positional changes of the sliding element.

According to an alternative embodiment, the flow cross-section adjustment element is formed as a throttle element which can be selectively pivoted into the flow channel. The invention is further developed by mounting the throttling element so that the throttling element can pivot about a pivot axis and is held in a pivoted position by an adjusting screw. The use of such pivoting elements, which are usually pressed outwards by fluid pressure and therefore preferably against an adjusting screw, has proven to be particularly suitable for fine adjustment of the flow conditions. Preferably, the throttling element has a wedge-shaped section, a female section or a male section or a combination thereof. The invention has been described above with reference to a mould assembly. In another aspect of the invention, the invention relates to a pelletizing apparatus for producing pellets from a melt stream through a die assembly. The present invention achieves the initially specified objects with respect to a granulation apparatus by means of a die assembly formed according to one of the above-mentioned aspects.

In another aspect, the invention relates to a method of regulating the pressure of a melt flow. The invention achieves the initially specified objects by reference to a method comprising the following steps: providing a melt stream at the pressure regulating device, conducting the melt stream to the annular channel section of the pressure regulating device, and regulating the free flow cross section of the annular channel section. In an alternative embodiment, furthermore, the free-flow cross section of the flow channel of the mould unit is adjusted.

With regard to the advantages of such a granulation apparatus or such a method, reference is made to the statements above, which are incorporated herein by reference.

Drawings

Further features and advantages of the invention result from the appended claims and the following description, in which embodiments are described in more detail with reference to the schematic drawings. In the drawings, there is shown in the drawings,

figure 1 shows a perspective view of a first embodiment of a granulation apparatus according to the present invention, comprising a die assembly according to the present invention;

FIG. 2 illustrates a perspective view of an embodiment of the inventive mold assembly shown in FIG. 1 including a mold unit and a pressure regulating device;

FIG. 3 illustrates a perspective view of an embodiment of the inventive pressure regulating device shown in FIG. 1;

FIGS. 4, 5 show cross-sectional views of the embodiment of the inventive mold assembly shown in FIG. 1 in different operating states;

FIGS. 6, 7 show cross-sectional views of the embodiment of the inventive die assembly shown in FIG. 1 with pins for affecting the free-flow cross-section under different operating conditions;

FIG. 8 shows a perspective view of an alternative embodiment of a mold assembly according to the present invention;

FIG. 9 illustrates a cross-sectional view of the embodiment of the inventive mold assembly illustrated in FIG. 8;

FIGS. 10, 11 show cross-sectional views of the embodiment of the inventive mold assembly shown in FIG. 8 in different operating states;

FIG. 12 illustrates a cross-sectional view of the embodiment of the free inventive die assembly illustrated in FIG. 8 with the pins for affecting the free-flow cross-section;

FIGS. 13, 14 show cross-sectional views of the embodiment of the inventive die assembly shown in FIG. 8 with pins for affecting the cross-section in different operating conditions;

FIG. 15 shows a perspective view of a third embodiment of a mold assembly according to the present invention;

FIG. 16 illustrates a cross-sectional view of the embodiment of the inventive mold assembly illustrated in FIG. 15;

FIGS. 17, 18 show cross-sectional views of the embodiment of the inventive mold assembly shown in FIG. 15 in different operating states;

FIGS. 19, 20 show cross-sectional views of the embodiment of the inventive die assembly shown in FIG. 15 with an alternative embodiment of a pin for affecting the free-flow cross-section under different operating conditions;

FIG. 21 illustrates a cross-sectional view of the first embodiment of the inventive pressure regulating device illustrated in FIG. 1 with an alternative embodiment of a mold unit;

FIG. 22 shows a perspective view of another embodiment of a pressure regulating device having a mold unit in accordance with the present invention;

FIG. 23 illustrates a cross-sectional view of the embodiment of the inventive pressure regulating device illustrated in FIG. 22;

FIG. 24 illustrates a cross-sectional view of the embodiment of the inventive pressure regulating device illustrated in FIGS. 22-23, with the inventive pressure regulating device in an alternative operating position;

FIG. 25 illustrates an embodiment of the inventive pressure regulating device having a concave regulating section based on FIG. 1;

FIG. 26 illustrates an embodiment of the inventive pressure regulating device having a female regulating section as shown in FIG. 25, with the inventive pressure regulating device in an alternative operating position;

FIG. 27 shows another alternative embodiment of a pressure regulating device having a male regulating section based on the embodiment shown in FIG. 1;

FIG. 28 illustrates the embodiment of the inventive pressure regulating device illustrated in FIG. 27 with the inventive pressure regulating device in an alternative operating position;

FIG. 29 shows a cross-sectional view of an alternative embodiment of a pressure regulating device according to the present invention and a mould unit according to the present invention;

FIG. 30 illustrates an embodiment of the inventive pressure regulating device and mold unit according to the present invention as shown in FIG. 29, with the inventive pressure regulating device and mold unit in an alternative operating position;

FIG. 31 shows a cross-sectional view of another alternative embodiment of a pressure regulating device according to the present invention and a mould unit according to the present invention;

FIG. 32 shows the embodiment shown in FIG. 31 in an alternate operating position;

FIG. 33 shows a cross-sectional view of another alternative embodiment of a pressure regulating device and a mold unit according to the present invention;

FIG. 34 shows the embodiment shown in FIG. 33 in an alternate operating position;

FIG. 35 shows a cross-sectional view of a further alternative embodiment of a pressure regulating device according to the invention and a mould unit according to the invention;

FIG. 36 shows the embodiment shown in FIG. 35 in an alternate operating position;

FIG. 37 shows a cross-sectional view of another alternative embodiment of a pressure adjustment device and an alternative mold unit according to the present invention;

figure 38 shows the embodiment shown in figure 37, in an alternative operating position;

figure 39 shows a perspective view of an alternative embodiment of a mould unit according to the invention, in which a pressure regulating device is integrated;

figures 40, 41 show partial cross-sectional views of an inventive mould unit with a pressure regulating device, wherein the inventive mould unit is in different operating positions;

fig. 42 shows a perspective view of another alternative embodiment of a pressure regulating device according to the invention integrated in a mould unit;

figures 43, 44 show the inventive die unit and the pressure regulating device as shown in figure 42, wherein the inventive die unit and the pressure regulating device are in different operating positions;

fig. 45 shows another cross-sectional view of the embodiment of the inventive pressure regulating device integrated in a mould unit as shown in fig. 42 to 44;

fig. 46 shows a perspective view of another embodiment of a pressure regulating device according to the present invention, wherein the pressure regulating device has a mould unit;

figures 47, 48 show cross-sectional views of the embodiment of the inventive pressure regulating device shown in figure 46, wherein the inventive pressure regulating device is in different operating positions;

fig. 49, 50 show partial views of the embodiment shown in fig. 46 to 48 in different operating positions;

FIGS. 51, 52 show cross-sectional views of alternative embodiments of pressure regulating devices according to the present invention in different operating positions;

FIG. 53 shows a perspective view of another embodiment of a mold unit according to the present invention with a pressure adjustment device integrated therein;

FIGS. 54, 55, 56 illustrate the embodiment of the inventive pressure regulating device illustrated in FIG. 53 in different cross-sectional views and operating positions;

FIG. 57 shows a cross-sectional view of another alternative embodiment of a pressure regulating device according to the present invention, arranged with a mold unit; and

fig. 58 shows by way of example a block diagram of a controller for operating a pressure regulating device according to the present invention.

Detailed Description

Fig. 1 shows a pelletizing device 2, which is here and preferably constructed as an underwater pelletizing device; however, embodiments according to the present invention may also be used in other granulation apparatuses or methods. The granulator device 2 has a drive 6 which supplies drive power to an underwater granulator 14. The granulation installation 2 also has a protective cover 16.

The liquid plastic melt is fed to the die assembly 4, typically by means of an extruder (not shown in the figures). The mold assembly 4 has a pressure regulating device 26 and a mold unit 28. The melt is fed to a pressure regulating device 26 and is regulated in terms of melt pressure, in particular depending on the melt material, its viscosity and the desired throughput, and to a mould unit 28. The mold unit 28 is heated electrically or by a heating fluid. Process water may also be introduced into the die assembly 4 through the process water inlet 24 and may exit the die assembly 4 through the process water outlet 12. During operation, the melt exits from die assembly 4 or die unit 28 in the direction of underwater pelletizer 14 in the form of melt strands (not shown in fig. 1) and is first divided into strands by cutting devices (not shown); the cutting device is preferably designed with a rotating cutting blade. These molten strand segments are brought into contact with a coolant, in particular water, in the underwater pelletizer 14 and are suddenly cooled. The molten strands are cut and formed into granules (granules) which are subsequently separated from the water as pellets in the process.

The drive device 6 is used to drive a cutting device which is provided for separating the molten strand into strand sections. The assembly comprising the drive means 6, underwater pelletizer 14 and die assembly 4 with die unit 28 and pressure regulating means 26 is mounted on a machine bed 20. The latter (the mechanical floor 20) is itself coupled to the floor 18, which is itself connected to the housing 8, by means of spacer elements 22. The housing 8 itself is mounted on a sliding mount 10, for example with rollers, in order to facilitate the positioning of the granulation apparatus 2.

Fig. 2 shows the die assembly 4 as shown in fig. 1 but separated from the pelletizing apparatus 2. The mold assembly 4 includes a pressure regulating device 26 and a mold unit 28. The mold unit 28 includes a mold member 38 and a mold plate 40. The die plate 40 has a die orifice 42 from which the molten strand exits the die unit 28. The pressure regulating device 26 is coupled to a mold unit 28. The pressure regulating device 26 has a base member 30 and a housing section 31. The melt enters the base member 30 at the fluid inlet side 32. Fig. 2 also shows an actuator 34 which allows the free flow cross section in the section of the pressure regulating device 26 to be influenced by an actuating nut 36 and thus indirectly influences the melt pressure.

In fig. 3, the pressure regulating device 26 is now shown without the die unit 28, and the fluid outlet side 48 of the pressure regulating device 26 can now be seen. The flow passage 46 is formed inside the base member 30 of the pressure regulating device 26. In the present embodiment, the flow passage is defined in the region of the fluid outlet side 48 by a sleeve 44, which can be moved in translation. By moving the sleeve 44, the free-flow cross section in the region of the fluid outlet side 48 can be influenced in conjunction with the mold unit 28, not shown here, as will be shown in detail in the following figures.

Fig. 4 to 5 show sectional views of the mold assembly shown in fig. 2. As already mentioned, the mould assembly 4 comprises a pressure regulating device 26 and a mould unit 28. Here, the mould unit 28 here consists of a mould member 38, into which mould member 38a mould member flow channel is introduced. The mould unit 28 consists of a mould member 38, into which mould member 38a mould member flow channel is introduced. Guide cone 58 is attached to mold member 38. In particular, the guide cone is centered by a centering pin 54 and coupled to the mold member 38 by cone fastening screws 56. A die plate 40 is mounted on the outlet side of die member 38 and has a die hole 42 (see fig. 2) from which the melt strand exits the apparatus.

The pressure regulating device 26 is coupled to a mold unit 28. The pressure regulating device has a base member 30 in which a flow passage 46 is formed. Here, the flow channel 46 is centered in the middle of the base member 30 with respect to the longitudinal axis. By the interaction of the flow channel 46 with the guide cone 58 of the mold unit 28, the annular channel 50 is formed in the outlet region of the pressure regulating device 26. In order to influence the free flow cross section in this annular channel section 50, a sleeve 44 with a regulating section 52 is arranged in its region. The sleeve 44 is mounted in a translationally movable manner along the longitudinal axis of the base member 30. If the sleeve 44 with the adjusting section 52 is moved in the direction of the die member 38, the free-flow cross section in the annular channel section 50 narrows. However, if the sleeve 44 is moved away from the mold member 38 in the opposite direction, the free-flow cross-section increases, but generally does not become larger than the area of the annular channel section 50 defined by the interaction of the pilot cone 58 and the base member 30. The housing section 31 is arranged on the fluid outlet side 48 of the pressure regulating device 26 and extends substantially annularly around the base member 30 and the sleeve 44. The casing section 31 is additionally connected to the base member 30 by bolts 62. The bolt 62 is partially threaded into the base member 30 at the end facing away from the bolt head and is secured to the base member 30 by a securing nut 66. The preferred plurality of bolts 62 thus provides additional connection between the base member 30 and the casing section 31.

Bolts 62 are received in casing section 31 and fastened to the casing section by fastening nuts 64. The sleeve 44 has a bore with a diameter matching the diameter of the bolt 62. Sleeve 44 also has a recess for insertion of actuating nut 36. The sleeve 44 is slid onto the bolt 62 and the nut 36 is threaded onto the bolt 62. Due to the shape of the section for receiving activation nut 36, if housing section 31 is fixed in position relative to base member 30, actuation of activation nut 36 causes sleeve 44, which is in contact with activation nut 36, to move translationally when activation nut 36 is rotated. Thus, the position of sleeve 44 may be adjusted translationally by rotating actuator nut 36 associated with actuator 34. Thus, the free flow cross section in the annular channel section 50 can be influenced by interaction with the adjustment section 52 of the sleeve 44. The melt pressure is indirectly regulated by this adjustment of the free-flow cross section in the annular channel section 50. The range of movement of the sleeve 44 is limited by a first abutment shoulder 70 and a second abutment shoulder 72.

Fig. 5 shows the operating state of the mold assembly 4, in which the sleeve 44 has been moved translationally in the direction of the mold member 38. The free flow cross section 50 is now limited at the direct transition to the mold member 38 of the mold unit 28. Such a restriction of the free-flow cross section in the annular channel section 50 can be used, for example, to increase the pressure of the melt compared to the situation shown in fig. 4.

The structure of the mould assembly 4 as shown in fig. 6 to 7 is basically based on the structure known from fig. 4 and 5. However, the sleeve 44 or the adjustment section 52 of the sleeve 44 has a plurality of pins 74. In addition to positioning the adjustment section 52, the positioning pin 74 also provides a way to influence the free flow cross section, and thus indirectly the pressure conditions in the annular channel section 50, and in particular, and also in the die member flow channel 60. For example, the pin 74 may be threaded or glued to the sleeve 44, or inserted into the sleeve by press fitting. Alternatively, the pin 74 and the sleeve 44 may be integrally formed. The total number of pins 74 is variable and may also be adapted to the material to be processed, the corresponding viscosity, or the desired throughput of material.

Fig. 6 shows a state in which the sleeve 44 (including the pin 74) is in a position moved away from the mold member 38. In this operating position, the adjustment section 52 does not restrict the free flow cross section in the annular channel section 50, but the pin 74 has been at least partially inserted into the annular channel section 50 and into the mold member flow channel 60. In the state shown in fig. 7, the sleeve 44 has now been moved translationally in the direction of the mould member 38. This results in the adjustment section 52 restricting the free flow cross section in the annular channel section 50, while the pin 74 restricts the free flow cross section in the area of the annular channel section 50 and additionally in the area of the mold member flow channel 60.

An alternative embodiment of the mold assembly 104 is shown in fig. 8. The mold assembly 104 includes an alternate embodiment example of a pressure adjustment device 126, and a mold unit 28 as is known. The die unit 28 has a die member 38 and a die plate 40 with a die orifice 42. The pressure regulating device 126 is connected to the mold unit 28 and has a base member 130 to which a coupling device 188 with a handle 182 is attached. Moving the handle 182 along the circumference of the base member 130 causes a change in the free flow cross-section in the annular channel section 150 or in the mold member flow channel 60, as can be seen in detail in the following figures.

For example, fig. 9 shows a pressure regulating device 126 mounted on the mold unit 28. The pressure regulating device 126 has a base member 130 in which a flow channel 146 is arranged. In conjunction with the guide cone 58 of the die unit 28, the flow channel 146 forms an annular channel section 150. The adjustment ring 186 is arranged in the annular channel section 150. The free flow cross section in the annular channel section 150 can be influenced, in particular, by a translational movement of the adjusting ring 186 in the direction of the mould unit 28 (or in the opposite direction).

Movement of the adjustment ring 186 in the direction of the die unit 28 results in a reduction of the free flow cross section in the annular channel section 150. This allows an indirect influence to be exerted on the pressure conditions of the melt in this region. An adjustment ring 186 is disposed on the retaining ring 184. For example, the various components may be glued together, or threaded together, or connected in some other manner, and may also be integrally formed, if desired. The actuating element 176 is attached to the retaining ring 184 in a form-fitting or force-fitting manner. The plurality of actuating elements 176 are typically attached to a retaining ring 184, although only one is shown here due to the cross-sectional view. The actuating element 176 is in turn connected to a plunger 178 having a threaded portion at its end opposite the retaining ring 184, on which the actuating element 180 is placed. The range of movement of the actuating element 180 is limited on one side by the base member 130 and on the other side by the cap ring 190. Translational movement of the actuating element 180 is thus inhibited, with the result that rotation of the actuating element 180 causes translational movement of the plunger 178 in the direction of the mold member 38 or away from the mold member. Since the adjustment ring 186 is indirectly connected to the plunger 178, any rotation of the actuating element 180 will result in a translational movement of the adjustment ring 186, with which the free flow cross section in the annular channel section 150 can then be adjusted.

As already mentioned, the pressure regulating device 126 preferably has a plurality of plungers 178, in particular three. To facilitate uniform translational movement of the plurality of plungers 178, the actuating element 180 is preferably provided in the form of a gearwheel, which in particular matches a coupling device 188 configured as an annulus gear. Rotation of the coupling device 188 along the circumference of the base member 130 results in uniform movement of the plurality of actuating elements 180, thus ensuring uniform and as pure as possible translational movement of the adjustment ring 186 in and away from the mold component 38. Handle 182 is provided on coupling device 188 to facilitate manual operation of coupling device 188.

Fig. 10 and 11 illustrate different operating states of the mold assembly 104 shown in fig. 9. Fig. 10 shows an operating state in which the adjusting ring 186 has been moved as far as possible in a direction away from the mold component 38. Thus, the free flow cross section in the annular channel section 150 is maximized. In contrast, fig. 11 shows a state in which the adjustment ring 186 has been moved as far as possible towards the mold member 38. In this operating state, the free flow cross section in the annular channel section 150 is minimized. However, a certain free flow cross section always remains between the adjusting ring 186 and the annular channel section 150.

Fig. 12 shows the die assembly of fig. 8-11, but with the pin 174 arranged on the adjustment ring 186 to affect the free cross-section in the annular channel section 150 or in the die component flow channel 60. The pin 174 can be connected to the retaining ring 184 or the adjustment ring 186 in different ways. For example, the components may be threaded, glued, otherwise connected, or integrally formed. The number of pins 174 and their geometry and length may also vary. Referring now to fig. 12, any actuation of the linkage 188 will now cause the actuation member 180 to likewise rotate. With the actuating element 180 held in place by the base member 130 and the cap ring 190, rotation of the actuating element 180 will cause the plunger 178 to move translationally in and away from the mold member 38, depending on the direction of rotation.

When the plurality of pins 174 are arranged on the retaining ring 184 or the adjusting ring 186, the pins move in the direction of the annular channel section 150 and in the direction of the mold component flow channel 60 or away from them. In particular, the pins 174 allow a further reduction of the free flow cross section in the annular channel section 150 and in particular in the mold component flow channel 60, so that the melt pressure in the region immediately adjacent to the mold plate 40 can be influenced in a targeted manner. The foregoing operating states are shown in fig. 13 and 14. In fig. 13, the adjustment ring 186, along with the pin 174, has moved away from the mold component 38, while in fig. 14, the aforementioned components have been moved a maximum amount in the direction of the mold component 38. As can be seen in fig. 14, in particular, the pins 174 cause the mold member flow channel 60 to be almost completely filled with the pins 174, thus minimizing the remaining free-flow cross-section in the mold member flow channel 60.

Another embodiment of a mold assembly 204 is shown in fig. 15. The mold assembly 204 has a pressure regulating device 226 and the mold unit 28. The die unit 28 has a die member 38 and a die plate 40 with a die orifice 42. A pressure adjustment device 226 having a retaining ring 292, a connecting ring 294 and a pin 274 is mounted on the die unit 28. The pressure adjustment device also has an actuator nut 236. A plurality of actuator nuts 236, particularly three actuator nuts 236, are preferably provided on the pressure adjustment device 226.

The structure of the pressure regulating device 226 can be seen in fig. 16 to 20. The pressure regulating device 226 has a base member 230 in which a flow passage 246 is formed. In the region between the pressure regulating device 226 and the mold unit 28, an annular channel section 250 is formed in conjunction with the guide cone 58 of the mold unit 28. Projecting into the annular channel section 250 are a plurality of pins 274 that are movable in translation in the direction of and away from the mold unit 28. The pin 274 is guided section by section in the base member 230 and is mounted with its head in the mounting ring 292. The translational movement of the mounting ring 292 thus also results in translational movement of the pin 274. The mounting ring 292 is connected to the base member 230 and to the connection ring 294 by one, preferably several, actuation nuts 236.

Here, rotation of the actuator nut 236 causes the mounting ring 292 to move translationally in or away from the mold unit 28, depending on the direction of rotation. As the pins 274 are received in the mounting ring 292, they similarly move in a translational manner. By actuating or rotating the actuating nut 236, the pins 274 can thus be moved translationally into the annular channel section 250 or into the mold member flow channel 60, and back out of the annular channel section or mold member flow channel. The different operating states of the die assembly 204 can be seen from fig. 17 to 18. In the state shown in fig. 17, the pin 274 has moved a maximum distance away from the mold member 38. This means that the pins 274 extend only into the area of the annular channel section 250 and slightly into the mold member flow channel 60. A large free-flow cross-section remains in the area of the annular channel section 250 and the mold member flow channel 60. In the state shown in fig. 18, the pin 274 has been translated a maximum amount in the direction of the mold member 38. As can be seen from fig. 18, the remaining free-flow cross-section, in particular in the mold member flow channel 60, is now minimized.

Fig. 19 and 20 show an alternative embodiment regarding the construction of the pins 296, which are now longer than those in the previous embodiments. Depending on the operating state, the pins 296 in particular extend correspondingly further into the mold component flow channel 60, as a result of which the free flow cross section and thus the melt pressure in the immediate vicinity of the mold plate 40 are influenced indirectly.

Fig. 21 shows a final embodiment of the mold assembly 304. The die assembly 304 includes the pressure regulator 26 shown in fig. 2-5 with an alternative embodiment of the die unit 328. A detailed description of the pressure regulator 26 is omitted here, and reference is made to the above embodiment. An alternative embodiment of the die unit 328 features a die member 338 in which die member flow channels 360 are formed in a known manner. There is also a guide cone 358 disposed on the die member 338 that is mounted to the die member 338 by cone fastening screws 356. A heating ring 398 for heating the mold units 328 is disposed about the mold member 338. It is clear here that the pressure regulating device 26 can be combined with many different mould units 328. The mould unit may be formed as a two-part mould unit as described in figure 21, or as an integral mould unit as described in figures 1 to 20. The mould unit can also be heated in many different ways, for example by means of electric current, heated fluid or by means of steam, etc.

Fig. 22 shows a mold unit 428 and a pressure regulating device 426 mounted on the mold unit. The pressure regulating device 426 has a fluid inlet side 432, wherein fluid may enter the pressure regulating device 426 via a flow passage 446. The pressure regulating device 426 also has a base member 430 on which a first housing ring 488 and a second housing ring 490 are arranged. An inlet/outlet 484 for pressurized fluid is disposed in the first housing ring 488. A second inlet/outlet 486 of pressurized fluid is disposed on the second housing ring 490.

The functional principle is illustrated with reference to fig. 23 and 24. As can be seen in fig. 23, the pressurized fluid inlet and outlet 484, 486 are connected to a cylinder chamber 496 located in the second housing ring 490. A piston 494 connected to the pin 474 is also disposed in the cylinder chamber 496. Bellows 492 is used to seal piston 494. If pressurized fluid is now introduced into the cylinder chamber 496 via the pressurized fluid inlet/outlet port 486, this causes the piston 494 to move to the right in the plane of the drawing. This causes the pin 474 or pins 474 to move at least partially into the mold member flow channel 460 due to the direct coupling between the piston 494 and the pin 474. Due to the positioning of the pins 474 relative to the cylinder chambers 496, the flow cross-section in the mold member flow channel 460 and in the annular channel section 450 is adjusted.

As shown in fig. 23, the mold member 438 has a mold plate 440 and is connected to a guide cone 458 by cone fastening screws 456 and centering pins 454.

Fig. 24 shows an operating state of the pressure-regulating device 426, in which the pin 474 is in a state in which it narrows the annular channel section 450 compared to fig. 23. By introducing pressurized fluid into the cylinder chamber 496 on the side of the piston 494 facing away from the bellows 492 via the inlet/outlet 484 for pressurized fluid, the piston 494 can be moved to the left in the plane of the drawing. Assuming that pressurized fluid can flow out of the inlet/outlet port 486, introduction of the pressurized fluid via the inlet/outlet port 484 causes the piston 494 to move to the left in the plane of the drawing and the pin 474 coupled to the piston 494 to move to the left and thus at least partially out of the annular channel section 450 and the mold member flow passage 460.

Fig. 25 and 26 show an alternative embodiment of the mould assembly 4 which has been described with reference to fig. 4 and 5. The embodiment shown in fig. 25 and 26 differs in particular from the embodiment shown in fig. 4 to 5 in the shape of the adjusting section 52a, which is concave in fig. 25 and 26, and in the shape of the mould part 38a, which has a convex flow channel in the region of the annular channel section 50 in fig. 25 and 26.

Fig. 27 and 28 show another alternative embodiment of the adjustment section 52b and the mold member 28 b. In fig. 27 and 28, the adjusting section 52b is now convex in shape. In the region of the adjusting section 52b, the die member 38b is correspondingly concave in shape. For the rest, reference is made to the description of fig. 4 to 5.

Fig. 29 and 30 show another alternative embodiment of a mold unit 528. The mold unit 528 has a mold member 538 connected to the further member 530. In combination with the axially adjustable guide cone 558, the base member 530 forms an annular channel section 550. The free flow cross section in the annular channel 550 may be affected by translationally moving the axially adjustable guide cone 558 relative to the base member 530. The guide cone 558 is adjusted axially as follows: the axially adjustable guide cone 558 is initially guided in a translationally movable manner with respect to the mold member 538 by a cone guide 592. Here the guide cone 558 is fluid conditioned. To this end, the die member 538 is configured in such a way that it forms a first pressure chamber 580 in combination with the pressure chamber ring 590. The axially adjustable guide cone 558 is thus moved to the left in the plane of the drawing if pressurized fluid is introduced into the first pressure chamber 580.

A second pressure chamber 582, which is sealed against the distributor segment 854 by a sealing ring 586, is also formed in the guide cone 558. If pressurized fluid is now introduced into the second pressure chamber 582 through the inlet/outlet 588, this causes the axially adjustable guide cone 558 to move to the right in the plane of the figure and causes the free-flow cross-section to decrease in the region of the annular channel section 550. In the same manner, the introduction of pressurized fluid into the first pressure chamber 580 causes the axially adjustable guide cone 558 to move to the right in the plane of the drawing. The result is an increase in the free-flow cross-section in the region of the annular channel section 550. The cone 558 has on its side facing the annular channel section 550 a trapezoidal section 596 which serves to influence the flow cross section in the annular channel section 550.

An alternative embodiment of a mold unit 528a is shown in fig. 31 and 32, which likewise implements the basic principle of the axially adjustable guide cone 558 a. Bellows 594 is arranged between axially adjustable guide cone 558a and die unit 538 a. If the axially adjustable guide cone is in an extended state, as shown in fig. 31, where the axially adjustable guide cone 558a has been moved to the right in the plane of the figure, the bellows 594 is placed against the transition region between the axially adjustable guide cone 558a and the die unit 538 a. This means that the free flow cross section of the annular channel section 550 is not restricted by the bellows 594.

However, in the state shown in fig. 32, compared to fig. 31, the axially adjustable guide cone 558a is in a retracted state, i.e. it is moved to the right in the plane of the drawing. If the axially adjustable guide cone 558a is in the corresponding state, the bellows 594 is compressed, which causes it to arch into the region of the annular channel section. This in turn leads to a reduction in the free flow cross section in the region of the annular channel section 550.

By translationally moving the guide cone 558a relative to the base member 530, the free flow cross-section in the region between the base member 530 and the axially adjustable guide cone 558a is additionally adjusted.

An alternative mechanical adjustment means for axially adjusting the guide cone 658 is shown in fig. 33 and 34. The guide cone 658 is initially guided in an axially adjustable manner within the mold member 638. In the region of its longitudinal axis, the mold member 638 has holes into which the fixing screws 696 are inserted. The set screws 696 may be actuated from outside the apparatus, in particular from the mold plate 640 side. A nut 698 is fitted over the set screw 696. The axially adjustable guide cone 658 further has a hole arranged in the region of its longitudinal axis, which hole has an internal thread in which an external thread applied to the fixing screw 696 can engage. The rotatability of the axially adjustable guide cone 658 is inhibited by the centering pin 654, so that any rotation of the set screw 696 causes the axially adjustable guide cone to move translationally in the axial direction depending on the direction of rotation. The flow cross-section between the guide cone 658 and the base member 630 is affected by the axial position of the guide cone 658.

Fig. 35 and 36 show a further embodiment, in which the mechanical axial adjustment of the guide cone 758 is likewise carried out. However, the respective adjustment elements or adjustment pins 796 are no longer in the area of the mold plate 740, but rather extend radially outward from the mold members 738. To this end, a valve pin 796 is disposed in a radial recess of the mold member 738. On its inwardly facing side, the adjusting pin 796 has a gear wheel segment 782 which is coupled with a swivel 798. By means of the gear section 782, the rotational movement of the valve pin 796 is transmitted to the rotational member 798 in such a way that the rotational member 798 can now rotate about a pivot axis substantially corresponding to the longitudinal axis of the mould member 738. The rotating member 798 is guided by the ball bearing 786. Further, the position of the rotating member 798 on the receiving portion 784 of the mold member 738 is fixed by the lock ring 788. External threads 780 that engage the pilot cone internal threads 778 are also provided on some areas of the rotating member 798. This has the effect that any rotational movement of the rotating member 798 will change the axial position of the axially adjustable guide cone 758. Such a change in the position of the axially adjustable guide cone 758 will in turn result in a change in the flow cross-section between the base member 730 and the axially adjustable guide cone 758.

Fig. 37 and 38 show a further alternative embodiment of a guide cone 858 that is flow adjustable in the axial direction. Axially adjustable guide cone 858 is axially movably mounted in mold member 838 and is axially adjustable by a fluid that may be introduced into first pressure chamber 880 and second pressure chamber 882. Axial adjustment of guide cone 858 results in a change in the flow path between base member 830 and axially adjustable guide cone 858. The free flow cross section in the annular channel section 850 is not changed by the axial adjustment of the guide cone 858.

Fig. 39 shows a mold unit 928 with mold members 938 in which the throttle pins 996 extend radially inward. The guide cone 958 is disposed on a mold member 938. Fig. 40 and 41 show cross-sectional views of areas in the mold member 938. Mold member flow channel 960 here extends through mold member 938. These channels conduct fluid from the flow channels 960 adjacent the pilot cone 958 to the mold plate 940. Throttle pin 996 is disposed in die member 938 to adjust the free-flow cross-section in die member flow passage 960. These throttle pins 996 may be actuated from outside of the mold member 938 and limit the free cross-section of the mold member flow passage 960 depending on the extent to which the throttle pins 996 are inserted into the mold member flow passage 960. In the state shown in fig. 40, the throttle pins 996 only partially restrict the mold member flow passages 960. In the state shown in fig. 41, the throttle pin 996 is almost completely inserted into the mold member flow passage 960 and almost completely restricts it.

Another alternative embodiment of a mold unit 1028 is shown in fig. 42. The mold unit 1028 also has a mold member 1038 into which the slide bar 1096 is inserted. A guide cone 1058 is also disposed on the die member 1038.

The manner in which the die unit 1028 operates can be seen in fig. 43 to 45. As shown in fig. 43 and 44, the slide rod 1096 is coupled to a slide element 1098. The slide elements 1098 have slide holes 1084 and are movably disposed within the slide cavities 1082. In the operating condition shown in fig. 43, the slide holes 1084 are arranged such that they overlap the die member flow channel 1060. This means that the sliding element 1098 does not affect or only slightly affects the free flow cross section of the mold member flow channel 1060.

In the state shown in fig. 44, the slide element 1098 has now been moved by the slide rod 1096 in such a manner that the slide apertures 1084 only partially overlap the mold member flow channels 1060. The free flow cross section is thus influenced by positioning the sliding element 1098. Fig. 45 shows the state shown in fig. 44 in an alternative sectional plane. It can also be seen here that the die member flow passage 1060 is locally restricted by the position of the slide element 1098, so that the free-flow cross section is affected.

Another alternative embodiment is shown in fig. 46-50. Referring now to fig. 46, the mold unit 1128 has a pressure adjustment device 1126. The mold unit 1128 has a base member 1130. The adjustment screw 1196 is inserted into the pressure adjustment device 1126.

Fig. 47 and 48 show cross-sectional views of the mold unit 1128 in different operating states. The mold member 1138 has mold member flow channels 1160. Guide cone 1158 is coupled to mold member 1138. This connection is made by a centering pin 1154 and a cone fastening screw 1156. The pressure adjustment device 1126 is coupled to a mold member 1138 having a base member 1130 in which the flow channels 1146 are formed in conjunction with the guide cones 1158 of the mold unit 1128.

A throttling element 1198 is arranged in the area of said flow channel 1146 between the base member 1130 and the guide cone 1158. The throttling element 1198 is rotatably disposed on the pivot axis 1194. By means of the adjustment screw 1196 acting on the throttling element 1198, the throttling element 1198 may be pivoted into the area of the flow channel 1146 between the guide cone 1158 and the base member 1130, thereby limiting the free flow cross-section in said area depending on the position of the throttling element 1198. In the state of the throttling element 1198 as shown in FIG. 47, the flow passage 1146 is not restricted or is only very slightly restricted.

However, in the state shown in fig. 48, the throttling element 1198 extends almost completely into the flow passage formed between the base member 1130 and the guide cone 1158. The effect of positioning the throttling element 1198 is additionally illustrated in fig. 49 and 50. However, in contrast to the throttling element shown in fig. 47 and 48, the throttling element 1198 shown in fig. 49 and 50 does not have any rotational axis.

Fig. 51 and 52 show an alternative embodiment of a die unit 1228. The die unit 1228 has a die member 1238. Slide adjustment device 1296 is disposed about the longitudinal axis of mold member 1238. The slider adjustment device 1296 is rotatably mounted. Slide elements 1298, each having a slide hole 1284, are coupled to the slide adjustment device 1296. In the operating condition shown in fig. 51, the slider apertures 1284 of the slider adjustment device 1296 are arranged such that they overlap, and thus are aligned with, the mold member flow channels 1260. Thus, in the operating state shown in fig. 51, no significant effect is exerted on the mold member flow passage 1260.

However, in the state shown in fig. 52, the slide element 1298 is not aligned with the mold member flow passage 1260. In this case, the positioning of the slide element 1298 results in a restriction of the mold member flow passage 1260 and a reduction in the free-flow cross-section. The free-flow cross-section can be adjusted by positioning the sliding element 1298 relative to the mold member flow channel 1260.

Another alternative embodiment of the mold unit 1328 is shown in fig. 53-56. Fig. 53 first shows the mold unit 1328 with the mold member 1338. A mold plate 1340 having mold holes 1342 is disposed on the mold member 1338. An adjustment head 1380 is also disposed in the region of the mold plate 1340.

The structure of the mold unit 1328 can be seen in detail in fig. 54. The mold unit 1328 has a mold member 1338 in which a mold member flow passage 1360 is disposed. The guide cone 1358 is disposed on the die member 1338. The adjustment element 1384 is also arranged in the region of the longitudinal axis of the mold member 1338.

The adjustment element 1384 has an adjustment head 1380 on a first side. An adjustment disc 1382 is arranged on the adjustment element 1384. The adjustment disk 1382 has an adjustment disk aperture 1386. The trim disk aperture 1386 has a diameter about the same as the diameter of the mold member flow passage 1360. Depending on their position, i.e. in particular on the angle of rotation of the regulating disc 1382 relative to the mould member flow passage 1360, the free flow cross section in the region of the mould member flow passage 1360 may be varied.

If the mold member flow channels 1360 are aligned with the trim disk holes 1386, there is no significant restriction or restriction to fluid flow through the mold member flow channels 1360. However, if the tuning disc 1382 is rotated by the tuning head 1380 from the position shown in fig. 54 in such a way that the tuning disc holes 1386 are no longer aligned with the mold component flow channels 1360, flow in the mold component flow channels 1360 is restricted.

This is shown in fig. 55 and 56. In the state shown in fig. 55, the trim disk holes 1386 are aligned with the mold member flow channels 1360 and thus have no restriction or significant restriction to fluid flow through the mold member flow channels 1360.

However, in the state shown in fig. 56, the trim disk holes 1386 are no longer aligned with the mold component flow channels 1360, and thus the cross-section of flow through the mold component flow channels 1360 is confined within the region of the tuning disks 1382.

An alternative embodiment of a die assembly 1428 is shown in FIG. 57. Die unit 1428 has an adjustment disk 1482 that is movably mounted relative to die member 1438. The conditioner disk 1482 has conditioner disk apertures 1490 that may be positioned in alignment with respect to the mold member flow channels 1460 so that there is no effective restriction to fluid flow through the mold member flow channels 1460, or as shown in fig. 57, these may be brought into a non-aligned position with respect to the flow channels so as to restrict fluid flow through the mold member flow channels 1460. The adjusting disk 1482 has a threaded section 1484 for controlling the adjusting disk 1482. The adjusting element 1486 arranged in the die member 1438 has a worm 1488 in the region of one of its ends. The worm 1488 is matched to the threaded section 1484 in such a way that rotating the adjusting element 1486 with the worm 1488 will cause the adjusting disk 1482 to rotate. Adjustment element 1486 is guided in such a way that one of its ends can be actuated from outside of mold member 1438.

Fig. 58 shows a control block diagram 1500 for controlling the pressure regulating device 1510. The arrangement has a pressure sensor 1502 in signal communication with a controller 1506. Based on the value of the pressure measured by pressure sensor 1502, controller 1506 actuates actuator 1508, which in turn actuates pressure adjustment device 1510 based on the value of the pressure measured by pressure sensor 1502. By the controller 1506, the pressure in the plastic melt strand 1504 in the area of the mold plate 1540 can be influenced in a desired manner and by the technical means mentioned and described in the examples.

List of reference numerals

2 granulation device

4 mould assembly

6 drive device

8 casing

10 sliding mounting

12 process water outlet

14 granulator

16 protective cover

18 bottom plate

20 mechanical bottom plate

22 spacer element

24 process water inlet

26 pressure regulating device

28 mould unit

30 base member

31 housing section

32 fluid inlet side

34 actuator

36 actuating nut

38. 38a mould member

38b

40 mould plate

42 die hole

44 sleeve

46 flow channel

48 fluid discharge side

50 annular channel section

52 adjusting section

52a concave adjustment section

52b convex adjustment section

54 centering pin

56-cone fastening screw

58 guide vertebra

60 mold member flow channel

62 bolt

64. 66 fastening nut

68 Flat gasket

70 first abutment shoulder

72 second abutment shoulder

74 Pin

104 mould assembly

126 pressure regulating device

130 base member

146 flow channel

150 annular channel section

174 pin

176 actuating element

178 plunger

180 actuating element (gearwheel)

182 handle

184 retaining ring

186 adjusting ring

188 coupling device

190 hat ring

204 mold assembly

226 pressure regulating device

230 base member

236 actuated nut/screw

246 flow channel

250 annular channel segment

274 pin

292 mounting ring

294 connecting ring

296 projecting pins

304 mold assembly

328 die unit

338 mold member

340 die plate

356 cone fastening screw

358 guide vertebra

398 heating ring

426 pressure regulating device

428 mould unit

430 base member

432 fluid inlet side

438A mould member

440 die plate

446 flow passage

450 annular channel section

454 centering pin

456 cone fastening screw

458 guide vertebra

460 mold member flow channel

474 pin

484 pressurized fluid inlet/outlet

486 pressurized fluid inlet/outlet

488 first housing ring

490 second housing ring

492 corrugated pipe

494 piston

496 cylinder chamber

528. 528a mould unit

530 base member

538. 538a mould member

540 mould plate

550 annular channel section

558. 558a axially adjustable guide cone

560 mold member flow channel

580 first pressure chamber

582 a second pressure chamber

584 distributor section

586 sealing ring

588 pressurized fluid inlet/outlet

590 pressure chamber ring

592 Cone guide

594 corrugated pipe

596 trapezoidal section

630 base member

638 mould component

640 mould plate

650 annular channel segment 654 centring pin

658 axially adjustable guide cone

660 mold member flow channel

694 fixing screw receiver

696 fixing screw

698 nut

730 base component

738 mould component

740 mould plate

758 axially adjustable guide cone

760 mold member flow channel

778 lead cone internal thread

780 external thread

782 gear segment

784 receiver

786 ball bearing

788 locking ring

796 adjusting pin

798 rotating member

830 base member

838 mould component

840 mould plate

850 annular channel segment

858 axial adjustable guide cone

860 mold member flow passage

880 first pressure chamber

882 second pressure chamber

884 distributor segment

886 sealing ring

888 pressurized fluid inlet/outlet

890 pressure chamber ring

928 mould unit

938 mould components

940 mould plate

958 guide vertebra

960 mold member flow channel

996 throttle pin

1028 die unit

1038 die member

1040 die plate

1050 annular channel section

1058 guide vertebra

1060 die member flow passage

1082 slide Chamber

1084 slide hole

1096 slide bar

1098 sliding element

1126 pressure regulating device

1128 mould unit

1130 base member

1138 mold member

1140 mould plate

1146 flow channel

1150 annular channel segment

1154 centring pin

1156 taper fastening screw

1158 guide vertebrae

1160 mold member flow channel

1194 the pivoting axis

1196 adjusting screw

1198 throttling element

1228 mould unit

1238 mould member

1260 mold member flow channel

1284 slider hole

1296 slider adjusting device

1298 sliding element

1328 die unit

1338 mould component

1340 mould plate

1342 die orifice

1350 annular channel segment

1354 centering pin

1358 guide vertebra

1360 mold member flow passage

1380 adjusting head

1382 regulating disk

1384 adjusting element

1386 adjusting disk hole

1428 die unit

1438 die component

1460 mold member flow channel

1482 adjusting disk

1484 threaded section

1486 adjusting element

1488 Worm

1490 adjusting disk hole

1500 control block diagram

1502 pressure sensor

1504 hot melt adhesive flow

1506 controller

1508 actuator

1510 pressure regulating device

1540 mould plate