阅读说明：本技术 一种自动化卷材薄膜包装设备 (Automatic change coiled material film equipment for packing ) 是由 刘春宝 车达 许金鹏 于 2021-04-28 设计创作，主要内容包括：本发明涉及到包装设备。一种自动化卷材薄膜包装设备,包括卷材放料机构、卷材输送测量机构和气泡膜切割及输送机构,气泡膜切割及输送机构的一侧设有卷材升降移动机构,卷材升降移动机构的两端各设有一个端盖安装机构,在卷材升降移动机构的另一侧连接有卷材翻转机构；所述的卷材升降移动机构包括水平移动结构和上下升降结构。本发明提供了一种能针对不同尺寸和规格的卷材进行薄膜包装,自动化程度好,生产效率高的一种自动化卷材薄膜包装设备；解决了现有技术中存在的对于不同尺寸的卷材需要不同的设备进行包装,包装成本高,通用性不好,不能实现自动包装,自动化程度低,生产效率低的技术问题。(The invention relates to a packaging device. An automatic coiled material film packaging device comprises a coiled material discharging mechanism, a coiled material conveying and measuring mechanism and an air bubble film cutting and conveying mechanism, wherein a coiled material lifting and moving mechanism is arranged on one side of the air bubble film cutting and conveying mechanism, an end cover mounting mechanism is respectively arranged at two ends of the coiled material lifting and moving mechanism, and a coiled material overturning mechanism is connected to the other side of the coiled material lifting and moving mechanism; the coiled material lifting and moving mechanism comprises a horizontal moving structure and an up-down lifting structure. The invention provides the automatic coiled material film packaging equipment which can carry out film packaging on coiled materials with different sizes and specifications, has good automation degree and high production efficiency; the technical problems that coiled materials of different sizes need different equipment to be packaged, the packaging cost is high, the universality is poor, automatic packaging cannot be realized, the automation degree is low, and the production efficiency is low in the prior art are solved.)

1. The utility model provides an automatic change coiled material film equipment for packing, includes coiled material drop feed mechanism, coiled material transport measurement mechanism and bubble membrane cutting and conveying mechanism, its characterized in that: a coiled material lifting and moving mechanism is arranged on one side of the air bubble film cutting and conveying mechanism, two end cover mounting mechanisms are respectively arranged at two ends of the coiled material lifting and moving mechanism, and a coiled material overturning mechanism is connected to the other side of the coiled material lifting and moving mechanism; the coiled material lifting and moving mechanism comprises a horizontal moving structure and an up-down lifting structure, and the coiled material lifting and moving mechanism sequentially moves to one side of the air bubble film cutting and conveying mechanism to wrap the air bubble film according to the requirement of a coiled material packaging process, then moves to the position of the end cover mounting mechanism to mount the end cover, and then moves to one side of the coiled material turnover mechanism to discharge; and finally returning to the starting position.

2. An automated web film wrapping apparatus according to claim 1 wherein: the coiled material lifting and moving mechanism comprises a rack, and a horizontal moving structure is connected to the rack; a lifting frame is arranged in the machine frame and is connected with an up-down lifting structure.

3. An automated web film wrapping apparatus according to claim 1 wherein: the coiled material lifting and moving mechanism is provided with a driving roller and a driven roller, the driving roller is positioned on one side of the air bubble film cutting and conveying mechanism, the driven roller is positioned on one side of the coiled material turnover mechanism, and a driven roller lifting structure is arranged below the driven roller.

4. An automated web film wrapping apparatus according to claim 3 wherein: the feeding baffle is installed on one side of the driving roller, the discharging baffle is installed on one side of the driven roller, and the discharging baffle is connected with a discharging lifting structure.

5. An automated web film wrapping apparatus according to any one of claims 1 to 4 wherein: the air bubble film cutting and conveying mechanism is located above the coiled material conveying and measuring mechanism, the distance measuring sensor is installed below the air bubble film cutting and conveying mechanism, the weighing sensor is installed below the coiled material conveying and measuring mechanism, and the discharging position of the coiled material conveying and measuring mechanism is connected with the feeding position of the coiled material lifting and moving mechanism.

6. An automated web film wrapping apparatus according to any one of claims 1 to 4 wherein: the end cover mounting mechanism comprises end cover mounting supports positioned on two sides of the coiled material lifting and moving mechanism, a plurality of rows of parallel end covers are mounted on the end cover mounting supports, an end cover gripper structure is arranged on one side of each end cover support, the end cover gripper structure conveys the end covers to an end cover packaging structure, and the end cover packaging structure is positioned at the end part of the coiled material in the axial direction.

7. An automated web film wrapping apparatus according to claim 6 wherein: the end cover gripper structure comprises a gripper frame, the gripper frame transversely slides on a sliding rail on the end cover mounting support through a driving structure, a gripper is mounted on the gripper support, and the gripper vertically slides on the sliding rail of the gripper frame through the driving structure.

8. An automated web film wrapping apparatus according to claim 6 wherein: the end cover packaging structure comprises an end cover packaging support, a sliding guide rail is arranged below the end cover packaging support, a base is mounted on the end cover packaging support, a pressure plate is mounted on the base, and an inflatable shaft is mounted at the center of the pressure plate.

9. An automated web film wrapping apparatus according to any one of claims 1 to 4 wherein: bubble chamber film cutting and conveying mechanism include bubble chamber film support, install bubble chamber film book in one side of bubble chamber film support, install bubble chamber film tongs and cutting tool on bubble chamber film support, bubble chamber film tongs motion pulling bubble chamber film on the slide rail, cutting tool moves cutting bubble chamber film on the cutting slide rail, install the guide roll in the one end of bubble chamber film support, be equipped with some glue pieces above the guide roll, be equipped with the pinch roller in the below of guide roll, the pinch roller meets with the coiled material of treating packing on the coiled material elevating movement mechanism.

10. An automated web film wrapping apparatus according to any one of claims 1 to 4 wherein: the coiled material overturning mechanism comprises an L-shaped overturning support, an overturning cylinder is arranged below the horizontal plane of the L-shaped overturning support, and a conveying belt is arranged on the vertical plane of the L-shaped overturning support.

Technical Field

The invention relates to packaging equipment, in particular to automatic coiled material film packaging equipment.

Background

At present, various countries are dedicated to continuously improving packaging equipment and related technologies, and the whole development trend is developed towards the trend of high speed, high efficiency and high quality 'three highs'. The key breakthrough is developed aiming at reducing energy consumption, self weight, simplifying structure, improving adaptability, reducing occupied area, being simple and convenient to operate, protecting environment, beautifying appearance and other details. With the maturity of the mechatronics technology and the wide application on the packaging mechanical equipment, the performance and the automation degree of the packaging mechanical equipment are greatly improved. The development of the packaging machinery industry in China is vigorous, and effective breakthrough is made in various aspects including the performance, manufacture, assembly, measurement and the like of the whole system.

For the packaging of large coiled material articles, the packaging size of domestic mainstream packaging machinery can be fixed, the coiled material sizes of different specifications cannot be automatically identified, the packaging efficiency is low, and the packaging cost is higher. In addition, the thin film at the edge of the coiled material is easy to abrade in the manual overturning process, which wastes time and labor.

Disclosure of Invention

The invention provides the automatic coiled material film packaging equipment which can carry out film packaging on coiled materials with different sizes and specifications, has good automation degree and high production efficiency; the technical problems that coiled materials of different sizes need different equipment to be packaged, the packaging cost is high, the universality is poor, automatic packaging cannot be realized, the automation degree is low, and the production efficiency is low in the prior art are solved.

The technical problem of the invention is solved by the following technical scheme: an automatic coiled material film packaging device comprises a coiled material discharging mechanism, a coiled material conveying and measuring mechanism and an air bubble film cutting and conveying mechanism, wherein a coiled material lifting and moving mechanism is arranged on one side of the air bubble film cutting and conveying mechanism, an end cover mounting mechanism is respectively arranged at two ends of the coiled material lifting and moving mechanism, and a coiled material overturning mechanism is connected to the other side of the coiled material lifting and moving mechanism; the coiled material lifting and moving mechanism comprises a horizontal moving structure and an up-down lifting structure, and the coiled material lifting and moving mechanism sequentially moves to one side of the air bubble film cutting and conveying mechanism to wrap the air bubble film according to the requirement of a coiled material packaging process, then moves to the position of the end cover mounting mechanism to mount the end cover, and then moves to one side of the coiled material turnover mechanism to discharge; and finally returning to the starting position. The coiled material is sent to coiled material conveying and measuring mechanism by the discharging mechanism, the coiled material conveying and measuring mechanism measures the weight and diameter of the coiled material and then transmits the measured weight and diameter to the control center, and the control center controls the size of the air bubble film to be cut by the hand grab and the cutter on the air bubble film cutting and conveying mechanism. The coiled material is conveyed to the coiled material lifting and moving mechanism by the coiled material conveying and measuring mechanism, and the lifting and moving mechanism of the coiled material can sequentially pass through different stations according to the sequence of the coiled material packaging process, so that the thin film packaging of the coiled material is realized. The coiled material conveying and measuring mechanism, the air bubble film cutting and conveying mechanism, the end cover mounting mechanism and the turnover mechanism are arranged by taking the coiled material lifting and moving mechanism as a center, so that the coiled material is conveniently conveyed to stations of processes corresponding to all mechanisms by the coiled material lifting and moving mechanism, and sequential automatic packaging is realized. High efficiency and high automation degree.

Preferably, the coiled material lifting and moving mechanism comprises a rack, and a horizontal moving structure is connected to the rack; a lifting frame is arranged in the machine frame and is connected with an up-down lifting structure. According to different working procedures required by the coiled material, different stations are selected, and the coiled material is conveyed to different stations through horizontal and vertical movement.

Preferably, the coil lifting and moving mechanism is provided with a driving roller and a driven roller, the driving roller is positioned on one side of the bubble film cutting and conveying mechanism, the driven roller is positioned on one side of the coil overturning mechanism, and a driven roller lifting structure is arranged below the driven roller. After the coiled material is packaged, the driven roller descends, and the coiled material is rolled into the coiled material turnover mechanism by the coiled material lifting and moving mechanism.

More preferably, a feeding baffle is installed on one side of the driving roller, a discharging baffle is installed on one side of the driven roller, and the discharging baffles are connected with discharging lifting structures. The feeding baffle forms a guide and a connection during feeding, so that the coiled material is conveyed to the coiled material lifting and moving mechanism by the coiled material conveying and measuring mechanism, the discharging baffle is put down during discharging, and the coiled material is conveyed to the coiled material turnover mechanism by the coiled material lifting and moving mechanism. When the coiled material is subjected to film packaging and end cover packaging, the two baffle plates are erected to form a limited space, so that the reel cannot slide in the coiled material lifting and moving mechanism.

Preferably, the air bubble film cutting and conveying mechanism is positioned above the coiled material conveying and measuring mechanism, a distance measuring sensor is arranged below the air bubble film cutting and conveying mechanism, a weighing sensor is arranged below the coiled material conveying and measuring mechanism, and a discharging position of the coiled material conveying and measuring mechanism is connected with a feeding position of the coiled material lifting and moving mechanism. The distance measuring sensor measures the diameter of the coiled material, and the weighing sensor is used for weighing the weight of the coiled material.

More preferably, the end cover mounting mechanism comprises end cover mounting brackets positioned at two sides of the coiled material lifting and moving mechanism, a plurality of rows of parallel end covers are mounted on the end cover mounting brackets, an end cover gripper structure is arranged at one side of each end cover bracket, the end cover gripper structure conveys the end cover to an end cover packaging structure, and the end cover packaging structure is positioned at the end part of the coiled material in the axial direction. The end covers are conveyed to the end cover packaging structure by the aid of the gripper structure, and the end covers are mounted at two axial ends of the coiled material by the end cover packaging structure, so that film packaging of the whole coiled material is completed.

Preferably, the end cover gripper structure comprises a gripper frame, the gripper frame slides transversely on a sliding rail on the end cover mounting support through the driving structure, a gripper is mounted on the gripper support, and the gripper slides vertically on the sliding rail of the gripper frame through the driving structure.

Preferably, the end cover packaging structure comprises an end cover packaging support, a sliding guide rail is arranged below the end cover packaging support, a base is mounted on the end cover packaging support, a pressure plate is mounted on the base, and an inflatable shaft is mounted at the center of the pressure plate.

Preferably, the bubble film cutting and conveying mechanism comprises a bubble film support, a bubble film roll is mounted on one side of the bubble film support, a bubble film gripper and a cutting tool are mounted on the bubble film support, the bubble film gripper moves on a slide rail to pull the bubble film, the cutting tool moves on a cutting slide rail to cut the bubble film, a guide roller is mounted at one end of the bubble film support, a glue dispensing piece is arranged above the guide roller, a compression roller is arranged below the guide roller, and the compression roller is connected with the coiled material to be packaged on the coiled material lifting and moving mechanism.

Preferably, the coiled material overturning mechanism comprises an L-shaped overturning support, an overturning cylinder is arranged below the horizontal plane of the L-shaped overturning support, and a conveying belt is arranged on the vertical plane of the L-shaped overturning support. The overturning cylinder stretches out, the overturning support rotates by 90 degrees, so that the coiled material is overturned by 90 degrees, and the coiled material is conveyed outwards through the conveying belt.

Therefore, the automatic coiled material film packaging equipment has the following advantages: the equipment can realize the full automation of the packaging process, realize the automatic conveying of the coiled material to a metering station, the automatic cutting of the bubble film, the automatic glue spraying, the automatic winding of the bubble film, the automatic conveying of the coiled material to an end cover mounting station, the automatic mounting of the end cover and the automatic turning for transportation; the coiled material conveying and measuring mechanism, the air bubble film cutting and conveying mechanism, the end cover mounting mechanism and the overturning mechanism are arranged by taking the coiled material lifting and moving mechanism as a center, so that the coiled material can be conveniently moved, and the efficiency is high.

Drawings

Fig. 1 is a perspective view of the film web wrapping machine of the present invention.

Fig. 2 is a perspective view of fig. 1 from another perspective.

FIG. 3 is a schematic view of a web transport measurement mechanism of the present invention.

Fig. 4 is a perspective view of the bubble film cutting and conveying mechanism of the present invention.

Fig. 5 is a perspective view in another direction of fig. 4.

Fig. 6 is a perspective view of the web elevation movement mechanism of the present invention.

Fig. 7 is a front view of fig. 6.

FIG. 8 is a front view of the end cap mounting mechanism of the present invention.

Fig. 9 is a front view of the coil inverting mechanism of the present invention.

Detailed Description

The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.

Example (b):

as shown in fig. 1 and 2, an automatic coiled material film packaging device comprises a coiled material discharging mechanism 1, a coiled material conveying and measuring mechanism 2, an air bubble film cutting and conveying mechanism 3, a coiled material lifting and moving mechanism 6, an end cover mounting mechanism 4 and a coiled material overturning mechanism 5.

The coiled material discharging mechanism 1 is connected with the coiled material conveying and measuring mechanism 2, and the coiled material discharging mechanism and the coiled material conveying and measuring mechanism are positioned in the same horizontal plane. The air bubble film cutting and conveying mechanism 3 is positioned above the coiled material conveying and measuring mechanism 2, the coiled material lifting and moving mechanism 6 is positioned at the center, and the coiled material conveying and measuring mechanism 2, the end cover mounting mechanism 4 and the coiled material overturning mechanism 5 are surrounded around the coiled material lifting and moving mechanism 6. The two end cover mounting mechanisms 4 are respectively positioned at two ends of the coiled material lifting and moving mechanism 6 and are arranged corresponding to the axial direction of the coiled material 23 to be packaged.

Coiled material drop feed mechanism 1 utilizes the conveyer belt to carry the coiled material to coiled material transport measuring mechanism 2, and through the measurement of coiled material transport measuring mechanism 2, obtains the weight and the diameter isoparametric of coiled material 23, transmits the parameter to control center, and control center control bubble membrane cutting and conveying mechanism 3's bubble membrane length conveniently wraps up coiled material 23. The coiled material measured by the coiled material conveying and measuring mechanism 2 is conveyed to the coiled material lifting and moving mechanism 6, the coiled material lifting and moving mechanism 6 controls the horizontal and up-and-down moving distance of the coiled material according to the diameter of the coiled material, and the coiled material 23 is conveyed to one side of the air bubble film cutting and conveying mechanism 3 to be wrapped by the air bubble film; after the parcel is accomplished, remove once more, carry the coiled material to end cover installation mechanism 4 department, install the both ends of coiled material with the sun paper lid, after packing the sun paper lid, reuse coiled material lift moving mechanism 6 transports to coiled material tilting mechanism 5 and overturns, then transports. The web elevation movement mechanism 6 is again returned to the origin to await the arrival of the next web to be packaged.

As shown in fig. 3, the coil conveying and measuring mechanism 2 includes a measuring frame 11, a load cell 12 is mounted below the measuring frame 11, first air cylinders 10 are mounted on the left and right sides above the measuring frame 11, and the first baffle 8 is supported by the first air cylinders 10. One end of the first baffle 8 is hinged on the measuring frame 11, and the other end of the first baffle 8 is connected with the first cylinder 10. A conveyor belt 9 is mounted on the frame between the two first baffle-panels 8 for conveying the web. And a laser ranging sensor 7 is arranged above the coiled material conveying and measuring mechanism, and the laser ranging sensor 7 is fixed below the air bubble film cutting and conveying mechanism 3.

As shown in fig. 4 and 5, the bubble film cutting and conveying mechanism 3 includes a bubble film holder 17, a bubble film roll 13 is mounted on one side of the bubble film holder 17, and the bubble film roll 13 is positioned above the web conveying and measuring mechanism. One end of the bubble film support 17 is a bubble film output end, and the bubble film output end is perpendicular to the bubble film roll. A transverse bubble film gripper guide rail 18 is mounted on the bubble film support 17, a bubble film gripper 19 is mounted on the bubble film gripper guide rail 18, and the bubble film gripper 19 is positioned on the right side of the bubble film support 17. The bubble film gripper 19 is driven by the driving motor to move transversely along the bubble film gripper guide rail 18. According to data transmitted by a control center, the bubble film is pulled down from a bubble film roll 13, after the bubble film is pulled to a certain length, a pressing block 15 on the left side of the bubble film support is driven by a third air cylinder 14 to press the bubble film downwards, and then a cutter 16 on the left side cuts the bubble film. Guide roll 21 is installed to the bubble chamber film output of bubble chamber film tip, and point gum machine 20 is installed to one side of guide roll 21, and point gum machine 20 is the rubber coating of bubble film, then compresses tightly on the coiled material of treating the parcel through pinch roll 22 below the bubble film after the rubber coating. The coiled material is transported to the below of pinch roller 22 through coiled material lift moving mechanism, lets coiled material and pinch roller 22 meet, and the coiled material constantly rotates, and pinch roller 22 compresses tightly the parcel with the film on the coiled material to realize the film packaging of coiled material.

As shown in fig. 6 and 7, the coil elevating and moving mechanism includes a frame 27, and the frame 27 is installed in the pit in a sunken manner. The transverse slide rails 28 are located on the surface of the pit and the frame 27 can slide on the transverse slide rails 28. A lifting frame 29 is installed in the frame 27, a second cylinder is installed on the frame 27, a second cylinder shaft 26 abuts against the lifting frame 29 to drive the lifting frame 29 to move up and down, a driven roller lifting electric cylinder 34, a driving roller bracket 32 and a driven roller bracket 33 are installed on the lifting frame 29, a driving motor and a driving roller 30 are installed on the driving roller bracket 32, and the driving motor drives the driving roller 30 to rotate. The driven roller elevating electric cylinder 34 abuts on the driven roller bracket 33, and drives the driven roller bracket 33 to move up and down. The driven roller bracket 33 is provided with a driven roller 31, and the driving roller 30 drives the driven roller 31 to rotate. The feeding baffle 24 is installed on one side of the driving roller 30, the discharging baffle 25 is installed on one side of the driven roller 31, the fourth cylinder 46 is connected to the discharging baffle 25, and the coiled material is driven to turn over through the fourth cylinder 46, so that the coiled material is discharged on the coiled material lifting and moving mechanism.

As shown in fig. 8, the end cover mounting mechanism includes an end cover mounting bracket 42, two rows of three columns of struts 40 parallel to each other are mounted on the end cover mounting bracket 42, and a plurality of solar paper covers 39 are sleeved on the struts 40. A transverse gripper guide rail 47 is mounted on an upper cross bar of the end cover mounting bracket 42, a gripper rod 41 is mounted on the transverse gripper guide rail 47, a vertical gripper guide rail is mounted on the gripper rod 41, a sucker type gripper 43 is mounted on the vertical gripper guide rail, and the gripper 43 grips a sun paper cover and sends the sun paper cover to an end cover packaging structure. The end cover packaging structure comprises an end cover packaging support 37, a sliding guide rail 38 is arranged below the end cover packaging support 37, a base is mounted on the end cover packaging support, a pressure plate 36 is mounted on the base, and an inflatable shaft 35 is mounted at the center of the pressure plate 36. The solar paper cover is pressed and attached to the end face of the coiled material through the inflatable shaft 35.

As shown in fig. 9, the coil turning mechanism includes an L-shaped turning support 48, a turning cylinder 45 is provided below the horizontal plane of the L-shaped turning support 48, a second baffle 44 is hinged to the side of the horizontal plane, and a conveyor belt 9 is provided on the vertical plane of the L-shaped turning support 48. After the coiled material is conveyed to the coiled material overturning mechanism by the coiled material lifting and moving mechanism, the overturning cylinder acts to overturn the overturning support by 90 degrees, so that the packaged coiled material stands up and is then conveyed to an external transport vehicle or other parts through the conveying belt. And finishing the packaging and transportation of the whole coiled material.