Container type compost fermentation workshop

文档序号:111935 发布日期:2021-10-19 浏览:41次 中文

阅读说明:本技术 集装箱式堆肥发酵车间 (Container type compost fermentation workshop ) 是由 于家伊 张文 刘墨 于 2021-07-09 设计创作,主要内容包括:本发明提供集装箱式堆肥发酵车间,包括箱式车间;所述箱式发酵容器置于所述箱式车间的中间区域;所述原料预加工机组固定连接在箱式车间的左侧区域;所述外曝气管体固定连接在箱式发酵容器内部;所述空气控制机组固定连接在箱式车间的右侧区域;可以看出,比现有的堆肥发酵设备改进了结构,通过集装箱式结构载体拼接为一整体,便于整体转移安装,集装箱结构的箱式车间便于使用货车、拖车等工具进行一次全部转移,大量土建构件由集装箱式发酵装备的加工车间前置加工完成,提高土建工程的标准化率和施工效率,大大节省了运输成本、土建成本和资源消耗,同时改进发酵设备的功能,便于对发酵设备内部的给气量和温度进行控制,更好地进行堆肥发酵。(The invention provides a container type compost fermentation workshop, which comprises a box type workshop; the box-type fermentation container is arranged in the middle area of the box-type workshop; the raw material preprocessing unit is fixedly connected to the left area of the box type workshop; the outer aeration pipe body is fixedly connected inside the box-type fermentation container; the air control unit is fixedly connected to the right area of the box type workshop; it can be seen that, compared with the existing compost fermentation equipment, the structure is improved, the container type structure is spliced into a whole through the container type structure carrier, the integral transfer and installation are convenient, tools such as a truck and a trailer are convenient to use in a box type workshop of the container type structure to carry out one-time whole transfer, a large number of civil engineering components are processed and completed by the preposition of the processing workshop of the container type fermentation equipment, the standardization rate and the construction efficiency of civil engineering are improved, the transportation cost is greatly saved, the civil engineering cost and the resource consumption are greatly reduced, meanwhile, the function of the fermentation equipment is improved, the control on the gas supply quantity and the temperature in the fermentation equipment is convenient, and the compost fermentation is better carried out.)

1. Container formula compost fermentation workshop, its characterized in that: comprising a box type workshop (1):

a box-type fermentation container (2), wherein the box-type fermentation container (2) is arranged in the middle area of the box-type workshop (1);

the raw material preprocessing unit (3) is fixedly connected to the left area of the box type workshop (1);

the outer aeration pipe body (4), the outer aeration pipe body (4) is fixedly connected to the inner bottom of the box-type fermentation container (2);

the inner aeration pipe body (5), the inner aeration pipe body (5) is fixedly connected inside the outer aeration pipe body (4);

the air control unit (6) is fixedly connected to the right side area of the box type workshop (1), and the output end of the air control unit (6) is connected with the inner aeration pipe body (5).

2. The container-type compost fermentation plant of claim 1, wherein: box workshop (1) is cuboid box structure, and box workshop (1) including:

the outer frame (101), the outer frame (101) is arranged on the left side of the box type workshop (1);

the inner fermentation area (102), the inner fermentation area (102) is arranged in the middle area of the box type workshop (1);

an outer aeration zone (103), the outer aeration zone (103) is arranged at the right side of the inner fermentation zone (102).

3. The container-type compost fermentation plant of claim 1, wherein: the box-type fermentation container (2) comprises:

the inner wall heating assembly (201), the inner wall heating assembly (201) is installed on the inclined side wall of the box-type fermentation container (2);

the fermentation tank bottom (202), the fermentation tank bottom (202) is arranged at the bottom of the box-type fermentation container (2);

the fermentation tank is characterized in that a tank outlet (203) is formed in the side wall of the box-type fermentation container (2), an electromagnetic sealing cover (2031) is further mounted on the tank outlet (203), and an opening structure of the tank outlet (203) is inclined downwards.

4. A containerized compost fermentation plant as claimed in claim 3, wherein: the inner wall heating component (201) comprises:

outer hot plate (2011), outer hot plate (2011) are connected with temperature controller (2012) through the electric connection line.

5. The container-type compost fermentation plant of claim 1, wherein: the raw material preprocessing unit (3) comprises:

a high lignin pulverizer (301), wherein the high lignin pulverizer (301) is arranged on the rear side of the surface of the table body of the outer table (101);

fermentation raw materials blendor (302), fermentation raw materials blendor (302) are established at the stage body surface front side of outer frame (101), and the output fortune material end of high lignin rubbing crusher (301) is connected to the compounding bucket of fermentation raw materials blendor (302).

6. The container-type compost fermentation plant of claim 1, wherein: the outer aeration pipe body (4) comprises:

the bearing inner pipe (401), the bearing inner pipe (401) is a through groove with an inverted trapezoidal section;

an upper vent hole (4011), wherein the upper vent hole (4011) is arranged on the upper groove wall of the bearing inner pipe (401).

7. The container-type compost fermentation plant of claim 1, wherein: interior aeration body (5) are the body of S-shaped structure, and interior aeration body (5) including:

the inner aeration hole (501), the inner aeration hole (501) is arranged on the upper pipe wall of the inner aeration pipe body (5);

the lower end of the reset tension spring (502) is fixedly connected to the lower surface of the inner wall of the inner aeration pipe body (5).

8. The container-type compost fermentation plant of claim 7, wherein: the extension spring that resets (502) including:

the lower surface of the unidirectional sealing cover (5021) is fixedly connected with the upper end of the reset tension spring (502), and the unidirectional sealing cover (5021) is an inverted disc-shaped cover body made of rubber.

9. The container-type compost fermentation plant of claim 1, wherein: the air control unit (6) comprises:

the air pump (601), the air pump (601) is fixedly connected on the outer side wall of the outer aeration zone (103), and the air inlet end of the air pump (601) is arranged on the right side of the outer aeration zone (103);

an air inlet of the air flow meter (602) is connected with the output end of the air pump (601), and an air outlet of the air flow meter (602) is connected with the input end of the inner aeration pipe body (5).

10. The container-type compost fermentation plant of claim 9, wherein: the air flow meter (602) includes:

the flow controller (6021) is connected with the air flow meter (602) and the air pump (601) through an electric connecting wire, and the flow controller (6021) is fixedly connected to the front wall of the box type workshop (1) through a screw.

Technical Field

The invention belongs to the technical field of compost preparation equipment, and particularly relates to a container type compost fermentation workshop.

Background

The compost is a method for treating organic waste by aerobic fermentation, and is mainly a process for converting organic matters into fertilizers by the fermentation action of microorganisms under certain moisture, C/N ratio and aeration conditions under artificial control. In this composting process, the organic matter is converted from an unstable state to a stable humus substance, which is used as a fertilizer and to improve the soil. Research shows that the basic resource of the organic fertilizer in China currently exceeds 50 million tons every year, wherein the feces and urine of livestock and poultry are about 30 million tons (fresh), the straws are about 10 million tons (air-dried), cake fertilizer is about 0.2 million tons, kitchen waste is about 9000 million tons, and garden waste is about 5000 million tons.

For example, application No.: CN201610801111.1 the invention discloses a process automatic control method of sludge composting rapid aerobic fermentation process equipment, which comprises a solar photovoltaic power generation system, a fermentation tank with the functions of heat preservation and heating in the ground, an aeration heating function, a gas collecting hood capable of moving up and down for collecting water vapor and odor generated in the fermentation process, a biological deodorization system, a winter workshop air supply heating system, a traveling manipulator material distributing machine, a turning and throwing machine, a data acquisition vehicle, a shift vehicle, a boiler system, and a raw and auxiliary material mixing automatic control and process automatic control system, thus forming the process equipment for rapid aerobic fermentation of sludge composting.

Based on the search of the above patent and the discovery of the structure in the prior art, the compost preparation device similar to the above patent is not convenient for controlling the fermentation conditions inside the fermentation device, the fermentation conditions are not controllable, the temperature and the high-pressure air supply amount are not easy to be regulated and controlled in stages, and the compost fermentation of the fertilizer is not easy.

Disclosure of Invention

In order to solve the technical problems, the invention provides a container type compost fermentation workshop to solve the problems that compost preparation equipment similar to the compost preparation equipment in the patent is inconvenient to control the fermentation conditions in the fermentation equipment, the fermentation conditions are not controllable, the temperature and the high-pressure air supply quantity are not easy to adjust and control in stages, and the compost fermentation of fertilizers is not easy to realize.

The purpose and the effect of the container type compost fermentation workshop are achieved by the following specific technical means:

a container type compost fermentation workshop, which comprises a box type workshop; the box-type fermentation container is arranged in the middle area of the box-type workshop; the raw material preprocessing unit is fixedly connected to the left area of the box type workshop; the outer aeration pipe body is fixedly connected to the inner bottom of the box-type fermentation container; the inner aeration pipe body is fixedly connected with the outer aeration pipe body; the air control unit is fixedly connected to the right side area of the box type workshop, and the output end of the air control unit is connected with the inner aeration pipe body.

Furthermore, the box type workshop is of a cuboid box structure and comprises an outer frame, and the outer frame is arranged on the left side of the box type workshop; the inner fermentation area is arranged in the middle area of the box type workshop; the outer aeration zone is arranged at the right side of the inner fermentation zone.

Furthermore, the box-type fermentation container comprises an inner wall heating assembly, the inner wall heating assembly is installed on the inclined side wall of the box-type fermentation container, and the inner wall heating assembly positioned on the inner wall of the box-type fermentation container is a rectangular strip-shaped electric heating rod; the bottom of the fermentation tank is arranged at the bottom of the box-type fermentation container; the outlet of the tank body is arranged on the side wall of the box-type fermentation container, and the outlet of the tank body is also provided with an electromagnetic sealing cover.

Further, inner wall heating element is including outer hot plate, and outer hot plate is connected with temperature controller through electric connection line, and temperature controller passes through screw fixed connection on the preceding tank wall in box workshop.

Further, the raw material preprocessing unit comprises a high-lignin pulverizer, and the high-lignin pulverizer is arranged on the rear side of the surface of the table body of the outer table; the fermentation raw material mixer is arranged on the front side of the surface of the table body of the outer table, and a mixing barrel of the fermentation raw material mixer is connected with an output material conveying end of the high lignin pulverizer;

furthermore, the outer aeration pipe body comprises a bearing inner pipe, and the bearing inner pipe is a through groove with a trapezoidal section; the upper vent hole is arranged on the upper groove wall of the bearing inner pipe.

Further, the inner aeration pipe body is of an S-shaped structure and comprises inner aeration holes, and the inner aeration holes are formed in the upper pipe wall of the inner aeration pipe body; the lower end of the reset tension spring is fixedly connected to the lower surface of the inner wall of the inner aeration pipe body.

Furthermore, the return tension spring comprises a one-way sealing cover, the lower surface of the one-way sealing cover is fixedly connected with the upper end of the return tension spring, and the one-way sealing cover is an inverted disc-shaped cover body made of rubber.

Further, the air control unit comprises an air pump, the air pump is fixedly connected to the outer side wall of the outer aeration zone, and the air inlet end of the air pump is arranged on the right side of the outer aeration zone; the air inlet of the air flow meter is connected with the output end of the air pump, and the air outlet of the air flow meter is connected with the input end of the inner aeration pipe body.

Furthermore, the air flow meter comprises a flow controller, the flow controller is connected with the air flow meter and the air pump through an electric connection line, and the flow controller is fixedly connected to the front wall of the box type workshop through screws.

Compared with the prior art, the invention has the following beneficial effects:

through the cooperation of the box workshop of this structure and raw materials preprocessing unit, the box workshop is cuboid box structure, the box workshop through container structure divide into three region with the workshop, be the outrigger respectively, interior fermentation district and outer aeration district, it is whole to splice through container structure carrier, the installation of the whole transfer of being convenient for, the box workshop of container structure is convenient for use freight train, instrument such as trailer carry out once whole shifts, reduce the transportation loss, the cost of transportation has been saved greatly, high lignin rubbing crusher establishes the stage body surface rear side at the outer stand, the fermentation raw materials blendor establishes the stage body surface front side at the outer stand, utilize high lignin rubbing crusher to smash respectively through with different high lignin, it mixes with people and animals excrement and urine to drop into the fermentation raw materials blendor, mix and to mix the in-process and can add the starter.

Through the effect of the box fermentation container of this structure, inner wall heating element installs on box fermentation container's slope lateral wall, and the inner wall heating element who is located box fermentation container inner wall is rectangle bar electric heat bar, carries out temperature control through external temperature controller to inner wall heating element, outer heating plate, be convenient for realize the regulation of temperature, still install the sealed lid of electromagnetism on the cell body export, control cell body export through the sealed lid of electromagnetism and open and close, further realize automaticly.

Through the cooperation of the outer aeration pipe body and the inner aeration pipe body of the structure, the positions of the upper vent hole and the inner aeration hole correspond up and down mutually, the inner aeration pipe body of the S-shaped structure is installed through the bearing inner pipe, the inner aeration pipe body is of the S-shaped structure, the lower surface of the one-way sealing cover is fixedly connected with the upper end of the reset tension spring, the one-way sealing cover is an inverted disc-shaped cover body made of rubber, the one-way sealing effect is realized through the one-way sealing cover, the probability that a fermented product leaks into the inner aeration pipe body from the upper vent hole and the inner aeration hole can be avoided, meanwhile, the gas can be better conveyed into the box-type fermentation container of the funnel structure through the inner aeration pipe body for composting fermentation, the structure is improved compared with the existing composting fermentation equipment, the container-type structure carrier is spliced into a whole, the integral transfer is convenient, and the box-type workshop of the container structure is convenient to use a truck, The utility model discloses a fermentation equipment, including the preceding processing of processing workshop that the preceding processing of a large amount of civil engineering components in traditional fermentation workshop was equipped by container formula fermentation is accomplished to instruments such as trailer once all shift, improves the standardization rate and the efficiency of construction of civil engineering, reduces the transportation loss, has saved the resource consumption of cost of transportation, civil engineering cost and civil engineering greatly, improves fermentation equipment's function simultaneously, is convenient for control fermentation equipment inside volume of giving gas and temperature, carries out the compost fermentation better.

Drawings

Fig. 1 is a schematic structural view of the present invention.

FIG. 2 is a schematic diagram of the box shop of the present invention.

FIG. 3 is a schematic view showing the structure of the box-type fermenter according to the present invention.

Fig. 4 is a schematic structural view of the outer aeration tube body of the present invention.

Fig. 5 is a schematic view of an exploded structure of the present invention.

Fig. 6 is a schematic structural view of the inner aeration tube body of the present invention.

Fig. 7 is a partially enlarged view of a portion a of fig. 3 according to the present invention.

Fig. 8 is a partial enlarged structural view of the invention at B of fig. 4.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a box type workshop; 101. an outer frame; 102. an inner fermentation zone; 103. an outer aeration zone; 2. a box-type fermentation container; 201. an inner wall heating assembly; 2011. an outer heating plate; 2012. a temperature controller; 202. the bottom of the fermentation tank; 203. an outlet of the tank body; 2031. an electromagnetic sealing cover; 3. a raw material preprocessing unit; 301. a high lignin pulverizer; 302. a fermentation raw material mixer; 4. an outer aeration tube body; 401. carrying an inner tube; 4011. an upper vent; 5. an inner aeration pipe body; 501. an inner aeration hole; 502. a return tension spring; 5021. a one-way sealing cover; 6. an air control unit; 601. an air pump; 602. an air flow meter; 6021. a flow controller.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 8:

the invention provides a container type compost fermentation workshop, which comprises a box type workshop 1; the box-type fermentation container 2 is arranged in the middle area of the box-type workshop 1, the box-type workshop 1 comprises an outer frame 101, and the outer frame 101 is arranged on the left side of the box-type workshop 1; the inner fermentation area 102 is arranged in the middle area of the box type workshop 1; the outer aeration area 103 is arranged on the right side of the inner fermentation area 102, the box type workshop 1 with the structure is shown in fig. 2, the box type workshop 1 is of a cuboid box structure, the production workshop is divided into three areas through the box type workshop 1 with a container structure, namely, an outer frame 101, the inner fermentation area 102 and the outer aeration area 103, the box type workshop 1 with the container structure is spliced into a whole through a container type structure carrier, so that the whole transfer is facilitated, the box type workshop 1 with the container structure is convenient to use tools such as a truck and a trailer to carry out one-time whole transfer, the transportation loss is reduced, and the transportation cost is greatly saved; the raw material preprocessing unit 3 is fixedly connected to the left area of the box type workshop 1; the outer aeration pipe body 4 is fixedly connected to the inner bottom of the box-type fermentation container 2; the inner aeration pipe body 5 is fixedly connected with the outer aeration pipe body 4; the air control unit 6 is fixedly connected to the right side area of the box type workshop 1, the output end of the air control unit 6 is connected with the inner aeration pipe body 5, the air control unit 6 comprises an air pump 601, the air pump 601 is fixedly connected to the outer side wall of the outer aeration zone 103, and the air inlet end of the air pump 601 is arranged on the right side of the outer aeration zone 103; the air flow meter 602 has an air inlet connected to the output end of the air pump 601, and a flow controller 6021 fixedly connected to the front wall of the box type workshop 1 through screws, the air control unit 6 of the structure is as shown in fig. 6, the air outlet of the air flow meter 602 is connected to the input end of the inner aeration pipe body 5, the air flow meter 602 comprises a flow controller 6021, and the flow controller 6021 is connected with the air flow meter 602 and the air pump 601 through an electric connection line, so as to realize the adjustment of the air supply amount through automatic control.

Wherein, the raw material preprocessing unit 3 comprises a high lignin pulverizer 301; and the mixing barrel of the fermentation raw material mixer 302 is connected with the output conveying end of the high lignin pulverizer 301, the raw material preprocessing unit 3 with the structure is shown in fig. 1, the high lignin pulverizer 301 is arranged on the rear side of the table surface of the outer table 101, the fermentation raw material mixer 302 is arranged on the front side of the table surface of the outer table 101, different high lignin wastes are respectively pulverized by the high lignin pulverizer 301 and then are put into the fermentation raw material mixer 302 to be mixed with human, livestock and poultry excrement, and a leaven is added for fermentation.

Wherein, the box-type fermentation container 2 comprises an inner wall heating component 201; the fermentation tank bottom 202 is arranged at the bottom of the box-type fermentation container 2; the tank outlet 203 is arranged on the side wall of the box-type fermentation container 2, the inner wall heating component 201 comprises an outer heating plate 2011, the outer heating plate 2011 is connected with a temperature controller 2012 through an electric connecting wire, and the temperature controller 2012 is fixedly connected to the front wall of the box type workshop 1 through screws, the box type fermentation container 2 of the structure is shown in fig. 3, the inner wall heating component 201 is installed on the inclined side wall of the box type fermentation container 2, the inner wall heating component 201 positioned on the inner wall of the box type fermentation container 2 is a rectangular strip-shaped electric heating rod, the temperature of the inner wall heating component 201 and the outer heating plate 2011 is controlled by an external temperature controller 2012, so that the temperature can be conveniently adjusted, the opening of the tank outlet 203 is of a downward inclined structure, an electromagnetic sealing cover 2031 is further arranged on the tank outlet 203, the opening and closing of the outlet 203 of the tank body are controlled by the electromagnetic sealing cover 2031, so that the automation is further realized.

Wherein, the outer aeration pipe body 4 comprises a bearing inner pipe 401, and the bearing inner pipe 401 is a through groove with a trapezoidal section; the upper vent holes 4011 are arranged on the upper groove wall of the bearing inner pipe 401, the outer aeration pipe body 4 of the structure is shown in fig. 7, the upper vent holes 4011 and the inner aeration holes 501 are vertically corresponding to each other, and the inner aeration pipe body 5 of the S-shaped structure is installed through the bearing inner pipe 401; the inner aeration pipe body 5 comprises an inner aeration hole 501, and the inner aeration hole 501 is arranged on the upper pipe wall of the inner aeration pipe body 5; the lower end of the reset tension spring 502 is fixedly connected to the lower surface of the inner wall of the inner aeration pipe body 5; the extension spring 502 that resets is including one-way sealed lid 5021, the interior aeration body 5 of this structure is as shown in fig. 8, interior aeration body 5 is the body of S-shaped structure, the lower fixed surface of one-way sealed lid 5021 connects the upper end of extension spring 502 that resets, and one-way sealed lid 5021 is the inversion disk lid of rubber material, realize one-way sealed effect through one-way sealed lid 5021, can avoid the leaven from last air vent 4011 and the interior probability that the infiltration of aeration hole 501 entered in interior aeration body 5, can better transport gas to inside the box fermentation vessel 2 of funnel structure through interior aeration body 5 simultaneously, improve the fermentation effect.

When in use: firstly, respectively crushing different high-lignin wastes by using a high-lignin crusher 301, then putting the crushed wastes into a fermentation raw material mixer 302 to be mixed with human, livestock and poultry excrement, adding a fermentation agent to ferment, stacking the fermentation raw materials in a box-type fermentation container 2 after obtaining the fermentation raw materials, arranging a high-pressure aeration pipe connected with an air pump 601 at the bottom of the box-type fermentation container 2, wherein an air flow meter 602 comprises a flow controller 6021, the flow controller 6021 is connected with the air flow meter 602 and the air pump 601 through an electric connecting wire, adjusting the air supply amount through automatic control, installing an inner aeration pipe body of an S-shaped structure through a bearing inner pipe, the inner aeration pipe body is the pipe body of the S-shaped structure, the lower surface of a one-way sealing cover is fixedly connected with the upper end of a reset tension spring, the one-way sealing cover is an inverted disc-shaped cover body made of rubber, and realizing the one-way sealing function through the one-way sealing cover, the probability that the fermentation product leaks into the inner aeration pipe body from an upper air vent and an inner aeration hole can be avoided, the inner wall heating assembly 201 is installed on the inclined side wall of the box-type fermentation container 2, the inner wall heating assembly 201 positioned on the inner wall of the box-type fermentation container 2 is a rectangular strip-shaped electric heating rod, the inner wall heating assembly 201 and the outer heating plate 2011 are subjected to temperature control through the external temperature controller 2012, the temperature regulation is convenient to realize, the box-type workshop 1 is of a cuboid box body structure, the production workshop is divided into three areas through the box-type workshop 1 of a container structure, namely an outer rack 101, an inner fermentation area 102 and an outer aeration area 103, the carriers of the container-type structure are spliced into a whole body to facilitate the whole transfer, the whole transfer can be carried out once after loading through transfer vehicles such as a truck, a trailer and the like, a large number of civil engineering components of the traditional fermentation workshop are processed and finished by the front-arranged processing workshop of container-type fermentation equipment, the standardization rate and the construction efficiency of civil engineering are improved, the transportation loss is reduced, and the transportation cost and the civil engineering cost are greatly saved.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

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