But laminating face cold compress rehabilitation device based on 3D printing system

文档序号:1148071 发布日期:2020-09-15 浏览:13次 中文

阅读说明:本技术 一种基于3d打印系统的可贴合面冷敷康复装置 (But laminating face cold compress rehabilitation device based on 3D printing system ) 是由 李武全 刘军 刘文军 孟美芬 张文滔 张艳玲 于 2020-06-11 设计创作,主要内容包括:本发明公开一种基于3D打印系统的可贴合面冷敷康复装置,具体涉及医用冰敷工具技术领域。本发明提供的于3D打印系统的可贴合面冷敷康复装置,通过设计根据人体手臂建模后,3D打印的左敷体、右敷体、冰敷管,所述左敷体、右敷体的主体相同,为圆柱在轴向上沿母线截切所得的左、右半圆柱体,左敷体、右敷体的一侧通过横向的连接部连接,左敷体另一侧中间位置处设有连接座,连接座上设有系带,右敷体另一侧中间位置处设有与系带配合的卡扣;固定在病人手臂后,病人不必采用双手辅助冰袋固定,让病人方便移动,通过设计跟随手臂放置的冰敷管,冰敷管间隔设置,让冰敷部位得到缓冲,减少对手臂血管的压迫,防止冰敷时间过长导致血管坏死。(The invention discloses a conformable surface cold compress rehabilitation device based on a 3D printing system, and particularly relates to the technical field of medical ice compress tools. The invention provides a conformable surface cold compress rehabilitation device for a 3D printing system, which is characterized in that after modeling is carried out according to the arm of a human body, a left compress body, a right compress body and an ice compress pipe are printed in a 3D mode, the main bodies of the left compress body and the right compress body are the same and are left and right semi-cylinders obtained by cutting cylinders along a bus in the axial direction, one sides of the left compress body and the right compress body are connected through a transverse connecting part, a connecting seat is arranged in the middle of the other side of the left compress body, a lace is arranged on the connecting seat, and a buckle matched with the lace is arranged in the middle of the other side of the right compress body; after the ice compress tube is fixed on the arm of a patient, the patient does not need to adopt double hands to assist the ice bag to fix, the patient can move conveniently, the ice compress tube is arranged at intervals by designing the ice compress tube to be placed along the arm, the ice compress part is buffered, the oppression on the blood vessel of the arm is reduced, and the blood vessel necrosis caused by overlong ice compress time is prevented.)

1. The utility model provides a but laminating face cold compress rehabilitation device based on 3D printing system which characterized in that: the ice compress device comprises a left compress body, a right compress body and an ice compress pipe, wherein the left compress body and the right compress body are the same in main body and are left and right semi-cylinders obtained by cutting cylinders along a bus in the axial direction;

the left compress body and the right compress body are provided with arc-shaped groove surfaces along the half circumference, a plurality of openings are arranged on the arc-shaped groove surfaces, a plurality of vertically downward inserting grooves are arranged along the openings, ice compress pipes are placed in the inserting grooves, the ice compress pipes are cylindrical and hollow, condensate is filled in the ice compress pipes, and the side surfaces of the cold compress pipes are semi-cylindrical curved surfaces tightly attached to cold compress parts; namely, the cold compress tubes are transversely designed, and the condensing tubes are arranged at intervals along with the transverse blood vessels of the human body;

the arc-shaped groove surface is covered with an arc-shaped cover, and the inner side surface of the arc-shaped groove surface is provided with a plurality of convex blocks which are matched with the opening in the direction.

2. The conformable surface cold compress rehabilitation device based on a 3D printing system as claimed in claim 1, characterized in that: the inside fixture block, the depression bar that are equipped with of buckle, the outside is equipped with the head that changes, fixture block one side is connected on the head that changes, and the opposite side passes through the fixture block pivot to be connected on the inside lateral wall of buckle, the cover has return spring in the pivot, and the fixture block presses to the buckle inboard at normal moment.

3. The conformable surface cold compress rehabilitation device based on a 3D printing system as claimed in claim 1, characterized in that: the top surface of the lace is provided with a tooth surface, and the bottom surface of the clamping block is provided with a tooth surface capable of meshing with the tooth surface of the lace.

4. The conformable surface cold compress rehabilitation device based on a 3D printing system as claimed in claim 1, characterized in that: the lug is circular arch, and protruding front end is equipped with waterproof gasket along the circumference.

5. The conformable surface cold compress rehabilitation device based on a 3D printing system as claimed in claim 1, characterized in that: the upper end of the cold compress pipe is provided with an opening, and the outer wall of the cold compress pipe is in minimum clearance fit with the slot.

6. The method of manufacturing a conformable facial cold compress rehabilitation device based on a 3D printing system as claimed in claim 1, wherein: the method comprises the following steps:

step 1, using a 3D human body scanner to enable a scanned person to lie the arm on a glass plate, and turning on a camera, a laser and a servo driving motor;

step 2, using a scanner to enable a laser to emit laser to the head at the same time, and receiving and imaging the laser by a CCD camera after the laser is reflected by an object; the servo driving motor drives the screw rod to rotate, the bracket on the screw rod drives the CCD camera and the laser to move along the guide rail, when the bracket moves to the position of the limit switch on the slide rail, the arm scanning is proved to be finished, the bracket automatically resets and moves leftwards in the opposite direction, and the CCD camera acquires the image of the finished arm;

step 3, the CCD camera transmits the image to an external computer, the external computer processes the image, pixels where the laser stripes are located are identified after the image processing, and coordinates of three-dimensional space points corresponding to the pixel points in a static world coordinate system are calculated through a light plane equation calibrated in advance and the CCD camera; and obtaining the position coordinates of the outline curved surface points of the part;

step 4, importing the outline curved surface point location coordinate data into reverse engineering software for editing, deleting redundant images outside the part to obtain a three-dimensional model, and distributing points on the three-dimensional model by using a curved surface polygon principle to generate a height fitting model of the three-dimensional model;

and 5, splicing the three-dimensional space points by an external computer through a pre-calibrated spatial relationship, modeling the left dressing body 1, the right dressing body 2 and the ice compress pipe 3 by using a CAD/CAM three-dimensional model according to the arm, and printing the device by using a 3D printer.

7. Use of a conformable surface cold compress rehabilitation device based on a 3D printing system as claimed in any one of claims 1-6 for cold compressing of a patient's arm.

Technical Field

The invention relates to the technical field of medical cold compress tools, in particular to a conformable surface cold compress rehabilitation device based on a 3D printing system.

Background

3D printing is typically achieved using digital technology material printers. The SLS (powder sintering) is one of the processes in 3D printing, and the SLS printing technique adopts powder spreading to spread a layer of powder material on the upper surface of a molded part and heat to a certain temperature just below the sintering point of the powder, and a control system controls a laser beam to scan the powder layer according to the cross-sectional profile of the layer, so that the temperature of the powder is raised to a melting point, and sintering is performed and bonding is realized with the molded part below. After one layer is finished, the workbench descends by one layer, the material spreading roller spreads a layer of uniform and dense powder on the material spreading roller, and the sintering of the section of a new layer is carried out until the whole model is finished. Advantages of SLS: firstly), the SLS can be made of more materials, including various powders such as high polymer, metal, ceramic, gypsum, nylon and the like; second), precision, now the precision is normally made to a tolerance of plus or minus 0.2 mm. And thirdly), without support, it needs no support structure, and the suspended layer generated in the lamination process can be directly supported by the unsintered powder. Fourthly), the utilization rate of the material is high, and the utilization rate of the material is high. Because do not need to support, need not to add the base, for material utilization is the highest among several kinds of common 3D printing techniques, and the price is cheap relatively.

The ice compress is used as a clinical common ice bag for cooling a patient, and the principle is to reduce and slow down the release of histamine and reduce the sensitivity of tissues to pain; reducing the exudation and swelling of the circulation and surrounding tissues; reducing the effects of vascular endothelial cells and thrombus formation; decrease the release of oxygen radicals, and the like.

The problems existing at present are as follows:

1. currently, it is a clinical practice to wrap the ice bag with a towel and then place the ice bag at a position of a patient where ice compress is needed. However, in this way the ice bag is easily detached.

2. After the joint operation, only the two sides of the joint are iced, and the ice bag cannot be in full-dimensional close contact with soft tissues, so that the iced effect is influenced.

3. The ice in the ice bag is solid, the ice bag is made of plastic, the solid ice can easily puncture the bag, so that solution in the ice bag leaks, water after ice cubes are melted can permeate out of a towel or fine cloth and drip on the skin of a user, and secondary injury can be caused to a patient seriously.

4. The ice blocks or the ice bags are hard and stiff and can not be completely attached to the human body according to the joint curvature, so that the corresponding ice compress effect can not be achieved;

5. the ice bag is fixed by a towel, and a patient has to use hands to assist the ice bag to fix, so that the body position of the patient is limited and the patient cannot move.

6. Blood vessels of human arms are distributed along the longitudinal derivation of the arms, and the ice bags are pressed on the skin in a whole block, so that the skin is not buffered, and the blood vessels are necrotized for a long time.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a conformable surface cold compress rehabilitation device based on a 3D printing system, and the problems are solved by designing a left compress body, a right compress body and an ice compress pipe which are 3D printed by an SLS process.

In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:

a cold compress rehabilitation device capable of being pasted with a surface based on a 3D printing system comprises a left compress body, a right compress body and an ice compress pipe, wherein the left compress body and the right compress body are identical in main body and are left and right semi-cylinders obtained by cutting cylinders along a bus in the axial direction;

the left compress body and the right compress body are provided with arc-shaped groove surfaces along the half circumference, a plurality of openings are arranged on the arc-shaped groove surfaces, a plurality of vertically downward inserting grooves are arranged along the openings, ice compress pipes are placed in the inserting grooves, the ice compress pipes are cylindrical and hollow, condensate is filled in the ice compress pipes, and the side surfaces of the cold compress pipes are semi-cylindrical curved surfaces tightly attached to cold compress parts; namely, the cold compress tubes are transversely designed, and the condensing tubes are arranged at intervals along with the transverse blood vessels of the human body;

the arc-shaped groove surface is covered with an arc-shaped cover, and the inner side surface of the arc-shaped groove surface is provided with a plurality of convex blocks which are matched with the opening in the direction.

As another preferred scheme, a clamping block and a pressing rod are arranged inside the buckle, a rotating head is arranged outside the buckle, one side of the clamping block is connected to the rotating head, the other side of the clamping block is connected to the side wall inside the buckle through a rotating shaft of the clamping block, a return spring is sleeved on the rotating shaft, the clamping block presses towards the inner side of the buckle at normal time, the structural principle of the buckle is consistent with that of a belt buckle, and related technical personnel in the technical field can understand the structure of the belt buckle.

In another preferred scheme, the top surface of the lace is provided with a tooth surface, and the bottom surface of the fixture block is provided with a tooth surface capable of being engaged with the tooth surface of the lace.

As another preferred scheme, the convex block is a circular bulge, and a waterproof gasket is arranged at the front end of the bulge along the circumference.

As another preferred scheme, the upper end of the cold compress pipe is open, and the outer wall of the cold compress pipe and the slot are in minimum clearance fit.

The preparation method of the 3D printing conformable surface cold compress rehabilitation device comprises the following steps:

using a 3D human body scanner to enable the scanned person to lie the arm on the glass plate, and turning on a camera, a laser and a servo driving motor;

using a scanner to enable a laser to emit laser to the head at the same time, and receiving and imaging the laser by a CCD camera after the laser is reflected by an object; the servo driving motor drives the screw rod to rotate, the bracket on the screw rod drives the CCD camera and the laser to move along the guide rail, when the bracket moves to the position of the limit switch on the slide rail, the arm scanning is proved to be finished, the bracket automatically resets and moves leftwards in the opposite direction, the CCD camera collects the image of the finished arm, the CCD camera transmits the image to an external computer, the external computer processes the image, the pixel where the laser stripe is located is identified after the image is processed, and the coordinate of the three-dimensional space point corresponding to the pixel points under a static world coordinate system is calculated through a light plane equation calibrated in advance and the CCD camera; obtaining the point location coordinates of the outline curved surface of the part, importing the point location coordinate data of the outline curved surface into reverse engineering software for editing, deleting redundant images outside the part to obtain a three-dimensional model, distributing points on the three-dimensional model by using a curved surface polygon principle, and generating a height fitting model of the three-dimensional model; the external computer splices the three-dimensional space points through a pre-calibrated spatial relationship, and uses CAD/CAM to three-dimensionally model the left compress body 1, the right compress body 2 and the ice compress tube 3 according to the arm. After the modeling arm is analyzed at the computer end, the most appropriate device is customized for the patient according to the arm of the patient by using three-dimensional software, the arc-shaped compress body after 3D printing can be fully attached to the arm of the human body, and the ice compress effect is improved.

The invention has the beneficial effects that:

1. the ice compress device is fixed by the external buckle, and the ice compress device can be placed to be separated.

2. The invention can surround the arm of the patient and closely contact with soft tissues in all directions by designing the left compress body and the right compress body, thereby improving the ice compress effect.

3. According to the invention, the icing tube is designed, the condensate is placed in the icing tube, and the icing tube has a certain thickness, so that the patient can be prevented from being frostbitten due to direct contact with the cold compress liquid, and meanwhile, the solution in the ice bag is prevented from leaking, namely, water after ice cubes are melted is prevented from permeating a towel or fine cloth and dropping on the skin of the user, and the patient is protected.

4. According to the invention, the arm of the patient is scanned before use, after the arm is analyzed at the computer end through the modeling arm, the most appropriate device is customized for the patient according to the arm of the patient by using three-dimensional software, and the arc compress body after 3D printing can be fully attached to the arm of the human body, so that the ice compress effect is improved.

5. According to the invention, the clamping belt is placed in the clamping buckle and fixed on the arm of the patient, so that the patient does not need to adopt double hands to assist the fixation of the ice bag, the body position of the patient is not limited, the movement is convenient, meanwhile, the tightness of the whole device can be adjusted according to the clamping buckle, and the wearing comfort level is increased.

6. According to the invention, the ice compress pipes which are placed along the arms are designed and arranged at intervals, so that the ice compress part is buffered, the compression on the blood vessels of the arms is reduced, and the condition of blood vessel necrosis caused by overlong ice compress time is prevented.

Of course, it is not necessary for any product that embodies the invention to achieve all of the above-described advantages simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a conformable surface cold compress rehabilitation device based on a 3D printing system according to the invention;

FIG. 2 is a schematic view of the left compression body according to the present invention;

FIG. 3 is a schematic structural view of a condenser tube according to the present invention;

FIG. 4 is a schematic structural view of the arc cover of the present invention;

FIG. 5 is a schematic view of the structure of the buckle of the present invention;

FIG. 6 is a schematic view of a convex structure of the clamping band and the pressing block according to the present invention;

in the drawings, the components represented by the respective reference numerals are listed below:

1-left dressing body, 101-arc groove surface 102-opening, 103-slot, 104-clamping band, 105-connecting part, 106-connecting seat, 107-tying band, 2-right dressing body, 3-icing tube, 301-condensate, 4-buckle, 401-turning head, 402-clamping block, 403-rotating shaft, 404-pressure rod, 405-gap, 406-tooth surface, 5-arc cover and 501-convex block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-6

A cold compress rehabilitation device capable of being pasted with a surface based on a 3D printing system comprises a left compress body 1, a right compress body 2 and an ice compress pipe 3, wherein the left compress body 1 and the right compress body 2 are identical in main body and are left and right semi-cylinders obtained by cutting cylinders along a bus in the axial direction, one sides of the left compress body 1 and the right compress body 2 are connected through a transverse connecting part 105, a connecting seat 106 is arranged in the middle of the other side of the left compress body 1, a lace 107 is arranged on the connecting seat 106, and a buckle 4 matched with the lace 107 is arranged in the middle of the other side of the right compress body 2; the main bodies of the left compress body 1 and the right compress body 2 are provided with arc-shaped groove surfaces 101 along the half circumference, the arc-shaped groove surfaces 101 are provided with a plurality of openings 102, a plurality of vertically downward inserting grooves 103 are arranged along the openings, ice compress pipes 3 are placed in the inserting grooves 103, the ice compress pipes 3 are cylindrical and hollow, condensate is filled in the ice compress pipes 3, and the inner sides of the cold compress pipes 3 are cold compress curved surfaces with closely attached cold compress parts; the arc-shaped groove surface 101 is covered with an arc-shaped cover 5, and the inner side surface of the arc-shaped groove surface is provided with a plurality of convex blocks 501 which are matched with the opening 102.

As another preferable scheme, a clamping block 402 and a pressing rod 404 are arranged inside the buckle 4, a rotating head 401 is arranged outside the buckle 4, one side of the clamping block 402 is connected to the rotating head 401, the other side of the clamping block is connected to the side wall inside the buckle 4 through a clamping block rotating shaft 403, a return spring is sleeved on the rotating shaft, the clamping block 404 presses towards the inner side of the buckle 4 at normal time, the structural principle of the buckle 4 is consistent with that of a belt buckle, and a person skilled in the art can understand the technical scheme.

As another preferred embodiment, the top surface of the lace 107 is provided with teeth 406 and the bottom surface of the cartridge 402 is provided with teeth capable of engaging with the lace teeth 405.

As another preferable scheme, the projection 501 is a circular projection, and a waterproof gasket is arranged at the front end of the projection along the circumference.

The technical scheme of the invention is explained by combining the specific embodiment as follows:

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