阅读说明：本技术 一种钢球清洗、干燥一体机及其操作方法 (Steel ball cleaning and drying integrated machine and operation method thereof ) 是由 胡金根 叶卫军 施扬真 于 2020-06-20 设计创作，主要内容包括：本发明公开了一种钢球清洗、干燥一体机,包括清洗桶、电机一、清洗辊、电机二、绞龙一、输水泵、烘干桶、输料板、通风管、鼓风机、提料筒、电机三和绞龙二,其特征在于,所述的清洗桶设置在支架上,所述的电机一设置在清洗桶顶部,所述的清洗辊与传动轴连接,所述的电机二设置在清洗桶侧壁上,所述的绞龙一放置在筛网上方,所述的输水泵设置在清洗桶侧壁上,所述的烘干桶设置在支架上,所述的输料板放置在输料筒内。本发明将电机一带动传动轴旋转,传动轴带动清洗辊及搅拌杆旋转,搅拌杆搅动进入清洗桶内的钢球,使钢球能够均匀的进入海绵垫与清洗刷之间进行清洗处理,避免钢球过度集中在某处,提高了钢球的清洗效率。(The invention discloses a steel ball cleaning and drying integrated machine which comprises a cleaning barrel, a first motor, a cleaning roller, a second motor, a first packing auger, a water delivery pump, a drying barrel, a material delivery plate, a ventilating pipe, an air blower, a material lifting barrel, a third motor and a second packing auger. According to the invention, the motor drives the transmission shaft to rotate, the transmission shaft drives the cleaning roller and the stirring rod to rotate, and the stirring rod stirs the steel balls entering the cleaning barrel, so that the steel balls can uniformly enter a sponge pad and a cleaning brush to be cleaned, the steel balls are prevented from being excessively concentrated at a certain position, and the cleaning efficiency of the steel balls is improved.)

1. The utility model provides a steel ball washs, dry all-in-one, includes cleaning barrel, motor one, cleaning roller, motor two, auger one, water delivery pump, drying barrel, defeated flitch, ventilation pipe, air-blower, lifting cylinder, motor three and auger two, its characterized in that, the cleaning barrel set up on the support, be provided with the feeding storehouse at the cleaning barrel top, be provided with the cleaning brush on the cleaning barrel inner wall to screen cloth, filter screen have set gradually from top to bottom in the cleaning barrel of cleaning brush below, motor one set up at the cleaning barrel top, be provided with the transmission shaft on motor one, and with the vertical stretching into the cleaning barrel of transmission shaft, the cleaning roller be connected with the transmission shaft, motor two set up on the cleaning barrel lateral wall, auger one place above the screen cloth, and be connected auger one with motor two, water delivery pump set up on the cleaning barrel lateral wall, be provided with the pipe that absorbs water on the water delivery pump, The raceway will absorb water the pipe and be connected with washing barrel bottom lateral wall to be connected raceway and washing barrel top, the drying barrel set up on the support, be provided with the feeding barrel between drying barrel and washing barrel, the defeated flitch place in the feeding barrel to be connected with washing barrel, drying barrel respectively with defeated flitch both ends, ventilation pipe top set up outside the drying barrel, stretch into the drying barrel with the ventilation pipe bottom in, and be provided with ventilative groove on the ventilation pipe in the drying barrel, the air-blower setting at drying barrel top to be provided with defeated tuber pipe on the air-blower, the lifting barrel set up bottom in the drying barrel to the through-feed hole has been seted up to lifting barrel bottom, three settings of motor at drying barrel top, two settings of auger in the lifting barrel, be connected two tops of auger and three motors.

2. The steel ball cleaning and drying integrated machine according to claim 1, characterized in that: the screen cloth in the cleaning barrel is of an arc structure.

3. The steel ball cleaning and drying integrated machine according to claim 1, characterized in that: the top end of the cleaning brush on the inner wall of the cleaning barrel is set to be of an inclined plane structure with a high outside and a low inside.

4. The steel ball cleaning and drying integrated machine according to claim 1, characterized in that: the top end of the cleaning roller is of a spherical structure, and a spongy cushion is sleeved on the surface of the cleaning roller.

5. The steel ball cleaning and drying integrated machine according to claim 1, characterized in that: the transmission shaft is provided with a stirring rod.

6. The steel ball cleaning and drying integrated machine according to claim 1, characterized in that: the bottom of the material conveying cylinder is of an inclined plane structure, the material conveying plate is of an inclined plane structure, and water leakage holes are formed in the material conveying plate.

7. The steel ball cleaning and drying integrated machine according to claim 1, characterized in that: the bottom of the drying barrel is provided with a discharge pipe, and a sealing cover is arranged on the discharge pipe.

8. The steel ball cleaning and drying integrated machine according to claim 1, characterized in that: the ventilation pipe is connected with the ventilation pipe through a connecting pipe, and the connecting pipe is connected with the air delivery pipe.

9. An operation method suitable for the steel ball cleaning and drying all-in-one machine as claimed in claim 1, wherein the operation method comprises the following steps:

the first step, checking whether the circuit of the steel ball cleaning and drying integrated machine is complete, and whether a motor I, a motor II, a water delivery pump, a blower and a motor III are good;

secondly, placing the steel balls into a feeding bin, enabling the steel balls to enter a cleaning barrel through the feeding bin, adding clear water into the cleaning barrel through the feeding bin, starting a water delivery pump, sucking out the water through a water suction pipe by the water delivery pump, and delivering the water into the cleaning barrel through a water delivery pipe;

thirdly, starting a first motor, driving a transmission shaft to rotate by the first motor, driving a cleaning roller and a spongy cushion on the cleaning roller to rotate by the transmission shaft, enabling steel balls in a cleaning barrel to be brought between the spongy cushion and the cleaning brush for cleaning, and enabling the cleaned steel balls to fall onto a screen from the position between the spongy cushion and the cleaning brush to be separated from water;

fourthly, starting a second motor, driving a first auger to rotate by the second motor, pushing the steel balls to move on the screen by the first auger, and conveying the cleaned steel balls on the screen into a drying barrel through a conveying plate;

fifthly, starting a blower and a motor III, wherein the blower blows air flow into the ventilation pipe through an air conveying pipe and a connecting pipe, the air flow is discharged through the bottom end of the ventilation pipe and an air permeable groove on the ventilation pipe, the steel ball in the drying barrel is dried, the motor III drives a second auger to rotate, the second auger drives the steel ball in the material lifting barrel to rise, and the steel ball flows into the drying barrel from the top of the material lifting barrel;

and sixthly, after the steel balls are dried, opening a sealing cover on the discharging pipe to discharge the cleaned and dried steel balls from the drying barrel, cutting off a power supply, and cleaning impurities in the cleaning barrel and the drying barrel.

Technical Field

The invention relates to the technical field of steel ball production, in particular to a steel ball cleaning and drying integrated machine and an operation method thereof.

Background

At present, in the process of machining a high-precision wear-resistant steel ball, the process of grinding the high-precision wear-resistant steel ball can cause the surface of the high-precision wear-resistant steel ball to have impurities such as chips, and in order to improve the quality of the high-precision wear-resistant steel ball, the high-precision wear-resistant steel ball needs to be cleaned.

Disclosure of Invention

The invention aims to solve the problems that impurities generated in the steel ball cleaning process cannot be quickly separated from a steel ball, the steel ball fine cleaning quality is poor and the cleaned steel ball cannot be dried in the conventional steel ball cleaning device, and provides a steel ball cleaning and drying integrated machine which is reasonable in structural design, can quickly separate the impurities generated in the steel ball cleaning process from the steel ball, is good in steel ball fine cleaning quality and can dry the cleaned steel ball and an operation method thereof.

The technical scheme adopted for solving the technical problem is as follows:

a steel ball cleaning and drying integrated machine comprises a cleaning barrel, a first motor, a cleaning roller, a second motor, a first auger, a water delivery pump, a drying barrel, a material delivery plate, a ventilation pipe, an air blower, a material lifting barrel, a third motor and a second auger, and is characterized in that the cleaning barrel is arranged on a support, a feeding bin is arranged at the top of the cleaning barrel, a cleaning brush is arranged on the inner wall of the cleaning barrel, a screen and a filter screen are sequentially arranged in the cleaning barrel below the cleaning brush from top to bottom, the cleaning barrel is connected with the support and the feeding bin in a welding manner, the connection strength between the cleaning barrel and the support and the feeding bin is enhanced, the structural strength of the cleaning and drying integrated machine is improved, cleaned water can be filtered through the filter screen, impurities in the water are prevented from being sucked out by the water delivery pump and flowing back into the cleaning barrel again, the cleaning quality of steel balls is improved, the cleaning device comprises a motor I, a transmission shaft, a cleaning roller, a screw bolt, a screen, a water delivery pump, a water suction pipe, a water delivery pipe, a drying barrel and a cleaning barrel, wherein the transmission shaft is arranged on the motor I, vertically extends into the cleaning barrel, the cleaning roller is connected with the transmission shaft, the motor I is arranged on the cleaning barrel through the screw bolt, the mounting efficiency and the stability after mounting of the motor I are improved, the stability of the motor I in the working process can also be enhanced, the motor II is arranged on the side wall of the cleaning barrel, the screw bolt is arranged above the screen, the screw bolt is connected with the motor II, the water delivery pump is arranged on the side wall of the cleaning barrel, the water suction pipe and the water delivery pipe are arranged on the side wall of the bottom of the cleaning barrel, the water delivery pipe is connected with the top of the cleaning barrel, the water delivery pump sucks out water through the water suction, a material conveying cylinder is arranged between the drying barrel and the cleaning barrel, the material conveying plate is arranged in the material conveying cylinder, two ends of the material conveying plate are respectively connected with the cleaning barrel and the drying barrel, the top end of the ventilation pipe is arranged outside the drying barrel, the bottom end of the ventilation pipe extends into the drying barrel, a ventilation groove is arranged on the ventilation pipe in the drying barrel, the air blower is arranged at the top of the drying barrel, a wind conveying pipe is arranged on the air blower, the material lifting barrel is arranged at the bottom in the drying barrel, a material conveying hole is formed in the bottom end of the material lifting barrel, a motor III is arranged at the top of the drying barrel, a screw II is arranged in the material lifting barrel, the top end of the screw II is connected with a motor III, the air blower blows air into the ventilation pipe through the wind conveying pipe and the connecting pipe, the air flow is discharged through the bottom end of the ventilation pipe and the ventilation groove on the bottom end of the ventilation pipe, the steel ball in the drying barrel is dried, the second auger drives the steel balls in the material lifting barrel to rise, so that the steel balls flow into the drying barrel from the top of the material lifting barrel, the steel balls circularly flow between the drying barrel and the material lifting barrel, the steel balls are fully contacted with air flow, the steel balls are fully dried, and the drying efficiency and the drying quality of the steel balls are improved.

Preferably, the screen cloth in the cleaning barrel is of an arc-shaped structure, a material passing port is formed between the cleaning barrel and the material conveying barrel, the transmission shaft drives the cleaning roller and the sponge pad on the cleaning roller to rotate, so that the steel balls in the cleaning barrel are brought into the sponge pad and the cleaning brush to be cleaned, the cleaned steel balls fall onto the screen cloth from the position between the sponge pad and the cleaning brush, the cleaned steel balls are separated from water, the motor II drives the auger I to rotate, the auger I pushes the steel balls to move on the screen cloth, and the cleaned steel balls on the screen cloth are conveyed to the drying barrel through the material conveying plate to be dried, so that the working efficiency is improved, and the water can be recycled conveniently.

Preferably, the cleaning brush top on the cleaning bucket inner wall set up to the inclined plane structure of low in high outside, the steel ball that adds in the cleaning bucket through the feed bin falls on the cleaning roller top, motor one drives transmission shaft and the cleaning roller on the transmission shaft rotatory, make the steel ball fall into and carry out cleaning treatment between cleaning brush and the cleaning roller, the cleaning brush is cleaned the surface of steel ball and is handled, the foam-rubber cushion is cleaned the steel ball surface and is handled, improve the cleaning efficiency and the cleaning quality of steel ball, set up the cleaning brush top to the inclined plane structure of low in high outside, can avoid the steel ball to produce on the cleaning brush and remain, make the steel ball fully flow in between cleaning brush and the cleaning roller and carry out cleaning treatment, the cleaning quality of steel ball has been improved.

Preferably, the top end of the cleaning roller is set to be a spherical structure, a sponge pad is sleeved on the surface of the cleaning roller, the top end of the cleaning roller is set to be the spherical structure, the steel ball in the cleaning barrel can conveniently flow into the cleaning brush and the cleaning roller along the surface of the cleaning roller to be cleaned, the steel ball is prevented from accumulating at the top of the cleaning roller, the cleaning efficiency and the cleaning quality of the steel ball are improved, the surface of the steel ball can be cleaned through the sponge pad on the cleaning roller, and the cleaning quality of the steel ball is further improved.

Preferably, the transmission shaft on be provided with the puddler, put into the feeding storehouse with the steel ball to in the feeding storehouse gets into the washing bucket, motor one drives the transmission shaft rotatory, the transmission shaft drives and washs roller and puddler rotation, the puddler stirs the steel ball that gets into in the washing bucket, makes the steel ball can be even get into between the foam-rubber cushion and the cleaning brush and wash the processing, avoids the steel ball to excessively concentrate on a certain department, has improved the cleaning efficiency of steel ball.

Preferably, conveying cylinder bottom be provided with the inclined plane structure, defeated flitch set up to the inclined plane structure to be provided with the hole that leaks on defeated flitch, motor two drive auger one rotatory, auger one promotes the steel ball and moves on the screen cloth, make steel ball after the washing on the screen cloth carry to drying barrel in through defeated flitch and carry out drying process, the water that the steel ball surface carried collects on defeated flitch, and flow through the hole that leaks on defeated flitch, bottom in the defeated cylinder is fallen to water through the hole that leaks outflow, bottom in the washing barrel is flowed into along the surface of defeated flitch bottom slope, the waste of water has been reduced, also be convenient for carry out drying process to the steel ball after the washing, the drying efficiency and the drying quality of improvement steel ball.

Preferably, the bottom of the drying barrel is provided with a discharge pipe, a sealing cover is arranged on the discharge pipe, the sealing cover is in threaded connection with the discharge pipe, the sealing cover covers the discharge pipe in the steel ball drying process, the steel ball is prevented from flowing out of the discharge pipe in the drying process, waste of the steel ball is reduced, the drying quality of the steel ball is improved, and after the steel ball is dried, the sealing cover is opened, so that the dried steel ball is quickly discharged from the discharge pipe, and the discharge efficiency of the steel ball is improved.

Preferably, the vent pipe is connected with the vent pipe through a connecting pipe, the connecting pipe is connected with the air delivery pipe, the air blower blows air flow into the vent pipe through the air delivery pipe and the connecting pipe, the air flow is discharged through the bottom end of the vent pipe and an air permeable groove in the vent pipe, drying treatment is carried out on steel balls in the drying barrel, the motor III drives the auger II to rotate, the auger II drives the steel balls in the material lifting barrel to ascend, the steel balls flow into the drying barrel from the top of the material lifting barrel, the steel balls circularly flow between the drying barrel and the material lifting barrel, the steel balls are fully contacted with the air flow, sufficient drying treatment is carried out on the steel balls, and drying efficiency and drying quality of the steel balls are improved.

An operation method suitable for a steel ball cleaning and drying all-in-one machine is characterized by comprising the following steps:

the first step, checking whether the circuit of the steel ball cleaning and drying integrated machine is complete, and whether a motor I, a motor II, a water delivery pump, a blower and a motor III are good;

secondly, placing the steel balls into a feeding bin, enabling the steel balls to enter a cleaning barrel through the feeding bin, adding clear water into the cleaning barrel through the feeding bin, starting a water delivery pump, sucking out the water through a water suction pipe by the water delivery pump, and delivering the water into the cleaning barrel through a water delivery pipe;

thirdly, starting a first motor, driving a transmission shaft to rotate by the first motor, driving a cleaning roller and a spongy cushion on the cleaning roller to rotate by the transmission shaft, enabling steel balls in a cleaning barrel to be brought between the spongy cushion and the cleaning brush for cleaning, and enabling the cleaned steel balls to fall onto a screen from the position between the spongy cushion and the cleaning brush to be separated from water;

fourthly, starting a second motor, driving a first auger to rotate by the second motor, pushing the steel balls to move on the screen by the first auger, and conveying the cleaned steel balls on the screen into a drying barrel through a conveying plate;

fifthly, starting a blower and a motor III, wherein the blower blows air flow into the ventilation pipe through an air conveying pipe and a connecting pipe, the air flow is discharged through the bottom end of the ventilation pipe and an air permeable groove on the ventilation pipe, the steel ball in the drying barrel is dried, the motor III drives a second auger to rotate, the second auger drives the steel ball in the material lifting barrel to rise, and the steel ball flows into the drying barrel from the top of the material lifting barrel;

and sixthly, after the steel balls are dried, opening a sealing cover on the discharging pipe to discharge the cleaned and dried steel balls from the drying barrel, cutting off a power supply, and cleaning impurities in the cleaning barrel and the drying barrel.

Has the advantages that: the invention connects the vent pipe with the vent pipe through the connecting pipe, connects the connecting pipe with the air delivery pipe, the blower blows air flow into the vent pipe through the air delivery pipe and the connecting pipe, the air flow is discharged through the bottom end of the vent pipe and the air-permeable groove on the vent pipe, the steel ball in the drying barrel is dried, the motor III drives the auger II to rotate, the auger II drives the steel ball in the material lifting barrel to rise, the steel ball flows into the drying barrel from the top of the material lifting barrel, the steel ball circularly flows between the drying barrel and the material lifting barrel, the steel ball is fully contacted with the air flow, the steel ball is fully dried, and the drying efficiency and the drying quality of the steel ball are improved.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a partial structural schematic view of the present invention, illustrating a connection structure between the cleaning roller and the drive shaft.

FIG. 3 is a partial structural schematic diagram of the invention, illustrating a connection structure between the first packing auger and the screen mesh.

Fig. 4 is a partial structural schematic view of the present invention, illustrating a connection structure between a drying tub and a material lifting barrel.

FIG. 5 is a partial structural view of the present invention, illustrating a connection structure between the material feeding plate and the water leakage hole.

Fig. 6 is a partial structural view illustrating a connection structure between a blower and a connection pipe according to the present invention.

Fig. 7 is a schematic diagram of another embodiment of the present invention.

Fig. 8 is a partial structural view of fig. 7 illustrating a connection structure between the material-feeding plate and the barrier rib according to the present invention.

In the figure: 1. the cleaning machine comprises a cleaning barrel, 2, a first motor, 3, a cleaning roller, 4, a second motor, 5, a first packing auger, 6, a water delivery pump, 7, a drying barrel, 8, a material delivery plate, 9, a ventilation pipe, 10, a blower, 11, a material lifting barrel, 12, a third motor, 13, a second packing auger, 14, a support, 15, a feeding bin, 16, a cleaning brush, 17, a screen, 18, a filter screen, 19, a transmission shaft, 20, a stirring rod, 21, a sponge pad, 22, a water suction pipe, 23, a water delivery pipe, 24, a material delivery barrel, 25, a discharging pipe, 26, a sealing cover, 27, a water leakage hole, 28, a connecting pipe, 29, a ventilation groove, 30, a air delivery pipe, 31, a material passing hole, 32, a connecting plate, 33, a magnetic rod, 34, a guide plate and.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.