Bearing cleaning system
阅读说明:本技术 轴承清洗系统 (Bearing cleaning system ) 是由 刘利明 刘杰 阮长松 于 2020-04-22 设计创作,主要内容包括:本公开提供了一种轴承清洗系统,属于液压系统领域。该轴承清洗系统包括油箱、液压泵、第一换向阀、第二换向阀、第三换向阀、第一单向阀、第二单向阀、轴承清洗座、清洗桶、储气罐、第一阀门和第二阀门,液压泵的进口与油箱连通,液压泵的出口与第一换向阀、第二换向阀、第三换向阀的进口连通,导通第一换向阀,使清洗液通过第一喷孔喷射到位于圆柱凸块上的轴承上,对该轴承进行清洗,导通第二换向阀,使清洗液通过第二喷孔喷射到位于本体上的轴承上,对该轴承进行清洗。通过导通第三换向阀,对位于圆柱凸块上的轴承和位于本体上的轴承进行清洗。在清洗完毕后,可以开启第一阀门或第二阀门,通过气体对轴承进行吹干,避免了人工清洗效率低的问题。(The disclosure provides a bearing cleaning system, and belongs to the field of hydraulic systems. The bearing cleaning system comprises an oil tank, a hydraulic pump, a first reversing valve, a second reversing valve, a third reversing valve, a first one-way valve, a second one-way valve, a bearing cleaning seat, a cleaning barrel, an air storage tank, a first valve and a second valve, wherein an inlet of the hydraulic pump is communicated with the oil tank, an outlet of the hydraulic pump is communicated with the first reversing valve, the second reversing valve and an inlet of the third reversing valve, the first reversing valve is switched on, cleaning liquid is sprayed to a bearing located on a cylindrical bump through a first spray hole, the bearing is cleaned, the second reversing valve is switched on, the cleaning liquid is sprayed to the bearing located on a body through a second spray hole, and the bearing is cleaned. And cleaning the bearing on the cylindrical bump and the bearing on the body by switching on the third reversing valve. After the washing finishes, can open first valve or second valve, weather the bearing through gaseous, avoided the problem that artifical cleaning efficiency is low.)
1. A bearing cleaning system is characterized by comprising an oil tank (11), a hydraulic pump (12), a first reversing valve (21), a second reversing valve (22), a third reversing valve (23), a first one-way valve (31), a second one-way valve (32), a bearing cleaning seat (41), a cleaning barrel (42), an air storage tank (13), a first valve (51) and a second valve (52),
the bearing cleaning seat (41) is positioned in the cleaning barrel (42), the bearing cleaning seat (41) comprises a cylindrical body (411), a cylindrical bump (412) coaxially positioned on one end face of the body (411), and a positioning outer flange (413) coaxially positioned on the other end of the body (411), the diameter of the cylindrical bump (412) is smaller than that of the body (411), a plurality of first injection holes (41a) are distributed on the end face of one end of the body (411) around the cylindrical bump (412), a plurality of second injection holes (41b) are distributed on one side face, close to the cylindrical bump (412), of the positioning outer flange (413) around the body (411), a first injection hole (41c) and a second injection hole (41d) are arranged on the end face of the other end of the body (411), and the first injection hole (41c) and the first injection hole (41a) are communicated inside the body (411), the second injection hole (41d) and the second injection hole (41b) communicate inside the body (411),
an inlet of the hydraulic pump (12) is communicated with the oil tank (11), an outlet of the hydraulic pump (12) is communicated with an inlet of the first direction changing valve (21), an outlet of the first direction changing valve (21) is communicated with the first injection hole (41c),
the outlet of the hydraulic pump (12) is also communicated with the inlet of the second direction changing valve (22), the outlet of the second direction changing valve (22) is communicated with the second injection hole (41d),
the outlet of the hydraulic pump (12) is also communicated with the inlet of a third directional valve (23), the outlet of the third directional valve (23) is communicated with the inlet of the first check valve (31), the outlet of the first check valve (31) is communicated with the first injection hole (41c), the outlet of the third directional valve (23) is also communicated with the second check valve (32), the outlet of the second check valve (32) is communicated with the second injection hole (41d),
the gas container (13) is communicated with an inlet of the first valve (51), an outlet of the first valve (51) is communicated with the first injection hole (41c), the gas container (13) is also communicated with an inlet of the second valve (52), and an outlet of the second valve (52) is communicated with the second injection hole (41 d).
2. The bearing cleaning system according to claim 1, wherein the injection direction of the first injection hole (41a) is acute angle with the end surface of the body (411) and perpendicular to the radial direction of the body (411), and the injection direction of the second injection hole (41b) is acute angle with the side surface of the positioning outer flange (413) close to the cylindrical protrusion (412) and perpendicular to the radial direction of the body (411).
3. The bearing cleaning system according to claim 1, further comprising a hydraulic cylinder (61), a fourth directional valve (24), and an oil replenishment cartridge (62) for containing a lubricant, an outlet of the hydraulic pump (12) is communicated with a first oil port (A) of the fourth reversing valve (24), a second oil port (B) of the fourth reversing valve (24) is communicated with a rod cavity of the hydraulic cylinder (61), a rodless cavity of the hydraulic cylinder (61) is communicated with a third oil port (C) of the fourth reversing valve (24), a fourth oil port (D) of the fourth reversing valve (24) is communicated with the oil tank (11), the piston rod (611) of the hydraulic cylinder (61) is provided with a bearing connecting structure for placing a bearing, and a piston rod (611) of the hydraulic cylinder (61) is positioned right above the oil supplementing cylinder (62).
4. The bearing cleaning system according to claim 3, characterized in that the bearing connection structure comprises a support shaft (631) coaxially connected with the piston rod (611) of the hydraulic cylinder (61), one end of the support shaft (631) connected with the piston rod (611) of the hydraulic cylinder (61) is coaxially connected with a first stop ring (632), and the other end of the support shaft (631) is detachably connected with a second stop ring (633).
5. The bearing cleaning system according to claim 3, further comprising a pressure reducing valve (14), an inlet of the pressure reducing valve (14) being in communication with an outlet of the hydraulic pump (12), an outlet of the pressure reducing valve (14) being in communication with the first oil port (A) of the fourth directional valve (24).
6. The bearing cleaning system according to claim 1, characterized in that the bearing cleaning system further comprises a third one-way valve (33) and an accumulator (15), an inlet of the third one-way valve (33) communicating with an outlet of the hydraulic pump (12), an outlet of the third one-way valve (33) communicating with an inlet of the first direction valve (21), an inlet of the second direction valve (22) and an inlet of the third direction valve (23), respectively, and the accumulator (15) communicating with an outlet of the third one-way valve (33).
7. The bearing cleaning system according to claim 1, further comprising a fourth one-way valve (34) and a fifth one-way valve (35), an inlet of the fourth one-way valve (34) being in communication with an outlet of the first direction valve (21), an outlet of the fourth one-way valve (34) being in communication with the first injection hole (41c), an inlet of the fifth one-way valve (35) being in communication with an outlet of the second direction valve (22), an outlet of the fifth one-way valve (35) being in communication with the second injection hole (41 d).
8. The bearing cleaning system according to any one of claims 1 to 7, characterized in that the bearing cleaning system further comprises an air charging connector (16) and a sixth one-way valve (36), the air charging connector (16) being in communication with an inlet of the sixth one-way valve (36), an outlet of the sixth one-way valve (36) being in communication with the air reservoir (13).
9. The bearing cleaning system according to claim 8, characterized in that the bearing cleaning system further comprises an air filter (17), the air filter (17) communicating between the gas filled junction (16) and an inlet of the sixth one-way valve (36).
10. The bearing cleaning system according to any one of claims 1 to 7, further comprising a settling tank (70), wherein the settling tank (70) is in communication with the bottom of the cleaning tank (42).
Technical Field
The disclosure relates to the field of hydraulic systems, in particular to a bearing cleaning system.
Background
Bearings are widely used components in mechanical devices. The bearing generates high heat in the high-speed rotating process, so that the bearing is required to be coated with a lubricant before installation, and the problem that the bearing is burnt out due to dry friction caused by high-speed running of the bearing is avoided. Many key devices need to periodically inspect the bearing and check the wear condition of the bearing surface.
When the bearing is disassembled and inspected, the bearing is firstly cleaned, and in the related art, the bearing is usually cleaned manually, and the bearing is compact in structure, so that the manual cleaning efficiency is low.
Disclosure of Invention
The embodiment of the disclosure provides a bearing cleaning system, which can improve the cleaning efficiency of a bearing. The technical scheme is as follows:
the embodiment of the disclosure provides a bearing cleaning system, which comprises an oil tank, a hydraulic pump, a first reversing valve, a second reversing valve, a third reversing valve, a first one-way valve, a second one-way valve, a bearing cleaning seat, a cleaning barrel, an air storage tank, a first valve and a second valve,
the bearing cleaning seat is positioned in the cleaning barrel and comprises a cylindrical body, a cylindrical lug coaxially positioned on one end face of the body and a positioning outer flange coaxially positioned at the other end of the body, the diameter of the cylindrical lug is smaller than that of the body, a plurality of first spray holes are distributed on one end face of the body around the cylindrical lug, a plurality of second spray holes are distributed on one side face, close to the cylindrical lug, of the positioning outer flange around the body, a first injection hole and a second injection hole are formed in the end face of the other end of the body, the first injection hole is communicated with the first spray holes in the body, and the second injection hole is communicated with the second spray holes in the body,
the inlet of the hydraulic pump is communicated with the oil tank, the outlet of the hydraulic pump is communicated with the inlet of the first reversing valve, the outlet of the first reversing valve is communicated with the first filling hole,
the outlet of the hydraulic pump is also communicated with the inlet of the second reversing valve, the outlet of the second reversing valve is communicated with the second injection hole,
the outlet of the hydraulic pump is also communicated with the inlet of a third reversing valve, the outlet of the third reversing valve is communicated with the inlet of the first one-way valve, the outlet of the first one-way valve is communicated with the first injection hole, the outlet of the third reversing valve is also communicated with the second one-way valve, and the outlet of the second one-way valve is communicated with the second injection hole,
the gas storage tank is communicated with an inlet of the first valve, an outlet of the first valve is communicated with the first injection hole, the gas storage tank is also communicated with an inlet of the second valve, and an outlet of the second valve is communicated with the second injection hole.
Optionally, the spraying direction of the first nozzle hole is acute angle with the end face of the body and is perpendicular to the radial direction of the body, and the spraying direction of the second nozzle hole is acute angle with a side face of the positioning outer flange close to the cylindrical bump and is perpendicular to the radial direction of the body.
Optionally, the bearing cleaning system further comprises a hydraulic cylinder, a fourth reversing valve and an oil supplementing cylinder for containing a lubricant, an outlet of the hydraulic pump is communicated with a first oil port of the fourth reversing valve, a second oil port of the fourth reversing valve is communicated with a rod cavity of the hydraulic cylinder, a rodless cavity of the hydraulic cylinder is communicated with a third oil port of the fourth reversing valve, a fourth oil port of the fourth reversing valve is communicated with the oil tank, a bearing connecting structure for placing a bearing is arranged on a piston rod of the hydraulic cylinder, and a piston rod of the hydraulic cylinder is located right above the oil supplementing cylinder.
Optionally, the bearing connection structure comprises a support shaft coaxially connected with a piston rod of the hydraulic cylinder, a first baffle ring is coaxially connected with one end of the support shaft connected with the piston rod of the hydraulic cylinder, and a second baffle ring is detachably connected with the other end of the support shaft.
Optionally, the bearing cleaning system further includes a pressure reducing valve, an inlet of the pressure reducing valve is communicated with an outlet of the hydraulic pump, and an outlet of the pressure reducing valve is communicated with the first oil port of the fourth directional valve.
Optionally, the bearing cleaning system further includes a third check valve and an accumulator, an inlet of the third check valve is communicated with an outlet of the hydraulic pump, an outlet of the third check valve is respectively communicated with an inlet of the first directional valve, an inlet of the second directional valve and an inlet of the third directional valve, and the accumulator is communicated with an outlet of the third check valve.
Optionally, the bearing cleaning system further includes a fourth check valve and a fifth check valve, an inlet of the fourth check valve is communicated with an outlet of the first direction valve, an outlet of the fourth check valve is communicated with the first injection hole, an inlet of the fifth check valve is communicated with an outlet of the second direction valve, and an outlet of the fifth check valve is communicated with the second injection hole.
Optionally, the bearing cleaning system further comprises an inflation connector and a sixth one-way valve, the inflation connector is communicated with an inlet of the sixth one-way valve, and an outlet of the sixth one-way valve is communicated with the air storage tank.
Optionally, the bearing cleaning system further comprises an air filter in communication between the air charging fitting and an inlet of the sixth one-way valve.
Optionally, the bearing cleaning system further comprises a settling bucket, and the settling bucket is communicated with the bottom of the cleaning bucket.
The beneficial effects brought by the technical scheme provided by the embodiment of the disclosure at least comprise:
the inlet of a hydraulic pump is communicated with an oil tank, the outlet of the hydraulic pump is communicated with the inlet of a first reversing valve, the outlet of the first reversing valve is communicated with a first injection hole of a bearing cleaning seat, the bearing cleaning seat comprises a cylindrical body, a cylindrical lug coaxially positioned on one end face of the body and a positioning outer flange coaxially positioned on the other end of the body, the diameter of the cylindrical lug is smaller than that of the body, when the bearing is cleaned, a bearing can be sleeved on the body or the cylindrical lug according to the inner diameter of the bearing, a plurality of first injection holes are distributed on one end face of the body around the cylindrical lug, the first injection hole and the first injection holes are communicated in the body, so that the first reversing valve can be conducted, cleaning liquid is sprayed onto the bearing positioned on the cylindrical lug through the first injection holes to clean the bearing, the outlet of the hydraulic pump is also communicated with the inlet of a second reversing valve, the outlet of the second reversing valve is communicated with the second injection hole, a plurality of second spray holes are distributed on one side face, close to the cylindrical bump, of the positioning outer flange around the body, the second injection hole and the second spray holes are communicated inside the body, the second reversing valve can be conducted, cleaning liquid is sprayed to the bearing located on the body through the second spray holes, and the bearing is cleaned. The outlet of the hydraulic pump is communicated with the inlet of a third reversing valve, the outlet of the third reversing valve is communicated with the inlet of a first one-way valve, the outlet of the first one-way valve is communicated with a first injection hole, the outlet of the third reversing valve is communicated with a second one-way valve, the outlet of the second one-way valve is communicated with a second injection hole, and the bearing on the cylindrical bump and the bearing on the body can be cleaned simultaneously by conducting the third reversing valve. Since the bearing cleaning seat is located in the cleaning tub, the cleaning liquid that has cleaned the bearing can be collected by the cleaning tub. Through setting up gas holder, first valve and second valve, the import intercommunication of gas holder and first valve, the export and the first filling hole intercommunication of first valve, the gas holder still with the import intercommunication of second valve, the export and the second filling hole intercommunication of second valve, after finishing wasing through the washing liquid, can open first valve or second valve, weather the bearing through gas. The problem of low manual cleaning efficiency is avoided.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
FIG. 1 is a schematic view of a bearing cleaning system provided by an embodiment of the present disclosure;
FIG. 2 is a top view of a bearing cleaning seat provided by an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a bearing connection structure provided in an embodiment of the present disclosure.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.
Fig. 1 is a schematic view of a bearing cleaning system provided in an embodiment of the present disclosure. As shown in fig. 1, the bearing cleaning system includes an oil tank 11, a
The
A plurality of
An inlet of the
The outlet of the
The outlet of the
The
The inlet of a hydraulic pump is communicated with an oil tank, the outlet of the hydraulic pump is communicated with the inlet of a first reversing valve, the outlet of the first reversing valve is communicated with a first injection hole of a bearing cleaning seat, the bearing cleaning seat comprises a cylindrical body, a cylindrical lug coaxially positioned on one end face of the body and a positioning outer flange coaxially positioned on the other end of the body, the diameter of the cylindrical lug is smaller than that of the body, when the bearing is cleaned, a bearing can be sleeved on the body or the cylindrical lug according to the inner diameter of the bearing, a plurality of first injection holes are distributed on one end face of the body around the cylindrical lug, the first injection hole and the first injection holes are communicated in the body, so that the first reversing valve can be conducted, cleaning liquid is sprayed onto the bearing positioned on the cylindrical lug through the first injection holes to clean the bearing, the outlet of the hydraulic pump is also communicated with the inlet of a second reversing valve, the outlet of the second reversing valve is communicated with the second injection hole, a plurality of second spray holes are distributed on one side face, close to the cylindrical bump, of the positioning outer flange around the body, the second injection hole and the second spray holes are communicated inside the body, the second reversing valve can be conducted, cleaning liquid is sprayed to the bearing located on the body through the second spray holes, and the bearing is cleaned. The outlet of the hydraulic pump is communicated with the inlet of a third reversing valve, the outlet of the third reversing valve is communicated with the inlet of a first one-way valve, the outlet of the first one-way valve is communicated with a first injection hole, the outlet of the third reversing valve is communicated with a second one-way valve, the outlet of the second one-way valve is communicated with a second injection hole, and the bearing on the cylindrical bump and the bearing on the body can be cleaned simultaneously by conducting the third reversing valve. Since the bearing cleaning seat is located in the cleaning tub, the cleaning liquid that has cleaned the bearing can be collected by the cleaning tub. Through setting up gas holder, first valve and second valve, the import intercommunication of gas holder and first valve, the export and the first filling hole intercommunication of first valve, the gas holder still with the import intercommunication of second valve, the export and the second filling hole intercommunication of second valve, after finishing wasing through the washing liquid, can open first valve or second valve, weather the bearing through gas. The problem of low manual cleaning efficiency is avoided.
Illustratively, the cleaning fluid may be gasoline or diesel. The stains on the bearings are usually lubricants which are mixed with impurities and go bad, belong to organic matters, and are cleaned by gasoline or diesel oil, so that the stains on the bearings can be better dissolved, and the cleaning effect is improved.
According to the number and the position of the bearings arranged on the
As shown in fig. 1, the
The
As shown in fig. 1, the bearing cleaning system may further include a
The cleaning
Fig. 2 is a top view of a bearing cleaning seat provided in an embodiment of the present disclosure. The dotted line in fig. 2 is a schematic diagram of a partial movement trajectory of the discharged cleaning liquid in a plan view. As shown in fig. 2, the spraying direction of the
In fig. 2, when the bearing is cleaned, the cleaning liquid discharged from the
The movement locus of the cleaning liquid sprayed from the
The plurality of
Illustratively, the
The number of the
As shown in fig. 1, the
The
The diameter of the
As shown in fig. 1, the bearing cleaning system may further include a
The
As shown in fig. 1, the bearing cleaning system may further include a
As shown in fig. 1, a
As shown in FIG. 1, the bearing cleaning system may also include a
The
As shown in FIG. 1, the bearing cleaning system may also include a
The
Optionally, the bearing cleaning system may further comprise an air filter 17. The air filter 17 may communicate between the
The air filter 17 is provided to filter the gas filled in the
As shown in fig. 1, the bearing cleaning system may further include a
After the bearing is cleaned and dried, the cleaning
The lubricant contained in the
As shown in fig. 1, the
During the cleaning and drying process, the fourth
Fig. 3 is a schematic structural diagram of a bearing connection structure provided in an embodiment of the present disclosure. As shown in fig. 3, the bearing coupling structure may include a
When the bearing is placed, the
For example, the
The length of the
As shown in fig. 1, the bearing cleaning system may also include a
The above description is intended to be exemplary only and not to limit the present disclosure, and any modification, equivalent replacement, or improvement made without departing from the spirit and scope of the present disclosure is to be considered as the same as the present disclosure.
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