阅读说明：本技术 一种电动机生产用转子自动化绕线装置 (Automatic rotor winding device for motor production ) 是由 邓凯 陈纯 黄军梅 曾宇凡 于 2020-06-24 设计创作，主要内容包括：本发明公开了一种电动机生产用转子自动化绕线装置,具体为机架,所述机架的底部设置有载物台,所述机架的内部安装有吊板,所述载物台的内部设置有电动滑轨,所述滑块的顶部连接有转动电机,所述输出轴的一侧连接有转换模块,所述输出轴的端部套接有引线板,所述引线板的前端设置有转位装置,所述机架的内顶部纵向设置有滑道,所述滑动板的底部设置有升降杆,该一种电动机生产用转子自动化绕线装置,通过滑块与电动滑轨构成的滑动结构,能够带着排线装置和引线板进行左右滑动,便于将转子夹持住可以对转子进行绕线,通过排线液压杆伸缩带动阻隔板以及排线板进行左右移动,能够使铜线经过排线板滑动可以均匀的分布在转子上,从而有规律的排布在转子上。(The invention discloses an automatic rotor winding device for motor production, which is particularly a rack, wherein the bottom of the rack is provided with an objective table, a hanging plate is arranged inside the rack, an electric slide rail is arranged inside the objective table, the top of a slide block is connected with a rotating motor, one side of an output shaft is connected with a conversion module, the end part of the output shaft is sleeved with a lead plate, the front end of the lead plate is provided with a transposition device, the inner top of the rack is longitudinally provided with a slide way, the bottom of the slide plate is provided with a lifting rod, the automatic rotor winding device for motor production can drive a winding displacement device and the lead plate to slide left and right through a sliding structure formed by the slide block and the electric slide rail, is convenient for clamping a rotor to wind the rotor, and drives a blocking plate and a winding displacement plate to move left and right through the extension of a winding displacement hydraulic rod, can make the copper line slide through the winding displacement board can even distribution on the rotor to regular arranging is on the rotor.)

1. The utility model provides an automatic coiling device of rotor for motor production, includes frame (1), its characterized in that: the novel wire winding machine is characterized in that an objective table (2) is arranged at the bottom of the rack (1), a support column (3) is arranged at the bottom of the objective table (2), a hanging plate (101) is arranged inside the rack (1), an electric slide rail (4) is arranged inside the objective table (2), a slide block (5) is arranged above the electric slide rail (4), the top of the slide block (5) is connected with a rotating motor (6), an output shaft (7) is arranged at the output end of the rotating motor (6), one side of the output shaft (7) is connected with a conversion module (8), the top and the bottom of the conversion module (8) are respectively connected with a wire winding rod (9), a wire leading ring (901) is arranged at the top end of the upper wire winding rod (9), a wire leading block (902) is connected at the bottom end of the lower wire winding rod (9), and a wire leading plate (16, and the middle part of the lead plate (16) transversely penetrates through and is provided with a wire arranging device (10), the front end of the lead plate (16) is provided with a transposition device (11), two sides of the transposition device (11) are provided with wire cutting devices (12), the inner top of the rack (1) is longitudinally provided with a slide way (13), the slide way (13) is internally connected with a sliding plate (1301), the bottom of the sliding plate (1301) is provided with a lifting rod (14), and the bottom of the lifting rod (14) is connected with an electric clamping jaw (15).

2. The automatic winding device for the rotor of the motor production according to claim 1, wherein: the object stage (2), the support column (3), the rotating motor (6), the output shaft (7), the conversion module (8), the winding rod (9) and the wire arranging device (10) are all symmetrical about a vertical central axis of the rack (1).

3. The automatic winding device for the rotor of the motor production according to claim 1, wherein: the rotating motor (6) is welded with the sliding block (5), the sliding block (5) is movably connected with the electric sliding rail (4), and the rotating motor (6) forms a sliding structure with the electric sliding rail (4) through the sliding block (5).

4. The automatic winding device for the rotor of the motor production according to claim 1, wherein: the conversion module (8) comprises a separation plate (801), a shaft ring (802), balls (803), U-shaped grooves (804) and static columns (805), the shaft ring (802) is arranged inside the separation plate (801), the balls (803) are connected to two sides of the shaft ring (802), the U-shaped grooves (804) are arranged on two sides of the balls (803), and the static columns (805) are connected to one side of the separation plate (801).

5. The automatic winding device for the rotor of the motor production as claimed in claim 4, wherein: the shaft ring (802) is fixedly connected with the balls (803), the inner grooves of the U-shaped grooves (804) are consistent with the outer diameters of the balls (803), the separation plate (801) is welded with the output shaft (7), the separation plate (801) is welded with the winding rod (9), and the separation plate (801) and the winding rod (9) form a rotating structure through the rotating motor (6).

6. The automatic winding device for the rotor of the motor production according to claim 1, wherein: the wire arranging device (10) comprises an installation bottom plate (1001), a right limiting groove (1002), wire arranging hydraulic rods (1003), a central column (1004), a reset spring (1005), a left limiting groove (1006), a blocking plate (1007) and a wire arranging plate (1008), wherein the left side of the installation bottom plate (1001) is provided with the right limiting groove (1002), the left side of the right limiting groove (1002) is connected with the two wire arranging hydraulic rods (1003), the central column (1004) is arranged between the two wire arranging hydraulic rods (1003), the reset spring (1005) is sleeved outside the central column (1004), the left side of the central column (1004) is connected with the left limiting groove (1006), the blocking plate (1007) is installed on the left side of the left limiting groove (1006), and the wire arranging plate (1008) is arranged on the left side of the blocking plate (1007).

7. The automatic winding device for the rotor of the motor production as claimed in claim 6, wherein: the wire arranging plate is characterized in that the mounting base plate (1001) and the right limiting groove (1002) are of an integrated structure, a wire arranging hydraulic rod (1003), the right limiting groove (1002) and the left limiting groove (1006) are welded, the blocking plate (1007) and the left limiting groove (1006) are of an integrated structure, and the blocking plate (1007) and the wire arranging plate (1008) are fixedly connected.

8. The automatic winding device for the rotor of the motor production according to claim 1, wherein: the indexing device (11) comprises an indexing motor (1101), a transmission shaft (1102), a rotating shaft (1103) and a workpiece sleeve (1104), the transmission shaft (1102) is mounted on the right side of the indexing motor (1101), the rotating shaft (1103) is arranged on the right side of the transmission shaft (1102), and the workpiece sleeve (1104) is sleeved outside the rotating shaft (1103).

9. The automatic winding device for the rotor of the motor production according to claim 1, wherein: the indexing motor (1101) and the transmission shaft (1102) are welded, the rotating shaft (1103) and the workpiece sleeve (1104) are of an integrated structure, and the transmission shaft (1102) forms a rotating structure with the rotating shaft (1103) and the workpiece sleeve (1104) through the indexing motor (1101).

10. The automatic winding device for the rotor of the motor production according to claim 1, wherein: tangent line device (12) are including side hydraulic stem cover (1201), side hydraulic stem (1202), connecting block (1203), hydraulic power box (1204) and hydraulic pressure scissors (1205), and side hydraulic stem (1202) are installed in the left side of side hydraulic stem cover (1201), the left side of side hydraulic stem (1202) is connected with connecting block (1203), and hydraulic power box (1204) are installed in the left side of connecting block (1203), the left side of hydraulic power box (1204) is provided with hydraulic pressure scissors (1205).

Technical Field

The invention relates to the technical field of motor production, in particular to an automatic rotor winding device for motor production.

Background

With the rapid development of high-end industrial product processing technologies at home and abroad and the increasing market competition, the control of product quality becomes a common pursuit of all enterprises, particularly the processing of motors, the motors are used as power sources of various machines, the requirements of users on the motors are higher and higher, and the requirements on winding inside the motors are stricter and stricter.

The existing automatic rotor winding device cannot perform limiting treatment in time when a rotor is wound, so that a disordered internal copper wire can be formed when the rotor is wound, and therefore the automatic rotor winding device for motor production is provided.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides an automatic rotor winding device for motor production, which solves the problems in the background technology.

In order to achieve the purpose, the invention is realized by the following technical scheme: an automatic rotor winding device for motor production comprises a rack, wherein an objective table is arranged at the bottom of the rack, a support column is arranged at the bottom of the objective table, a hanging plate is arranged inside the rack, an electric slide rail is arranged inside the objective table, a slide block is arranged above the electric slide rail, the top of the slide block is connected with a rotating motor, the output end of the rotating motor is provided with an output shaft, one side of the output shaft is connected with a conversion module, the top and the bottom of the conversion module are respectively connected with a winding rod, the top end of the upper winding rod is provided with a lead ring, the bottom end of the lower winding rod is connected with a lead block, the end part of the output shaft is sleeved with a lead plate, the middle part of the lead plate is transversely provided with a wire arranging device in a penetrating manner, the front end of the lead plate is provided with a transposition, the inner top of the rack is longitudinally provided with a slide way, the slide way is internally connected with a sliding plate, the bottom of the sliding plate is provided with a lifting rod, and the bottom of the lifting rod is connected with an electric clamping jaw.

Preferably, the object stage, the support column, the rotating motor, the output shaft, the conversion module, the winding rod and the wire arranging device are all symmetrical about a vertical central axis of the rack.

Preferably, the rotating motor is welded with the sliding block, the sliding block is movably connected with the electric sliding rail, and the rotating motor and the electric sliding rail form a sliding structure through the sliding block.

Preferably, the conversion module includes division board, race, ball, U type groove, static post, and the inside of division board is provided with the race, the both sides of race are connected with the ball, and the both sides of ball are provided with U type groove, one side of division board is connected with the static post.

Preferably, the shaft ring is fixedly connected with the balls, the inner grooves of the U-shaped grooves are consistent with the outer diameters of the balls, the partition plate is welded with the output shaft, the partition plate is welded with the winding rod, and the partition plate and the winding rod form a rotating structure through a rotating motor.

Preferably, the winding displacement device includes mounting plate, right spacing groove, winding displacement hydraulic stem, center post, reset spring, left spacing groove, baffler and winding displacement board, and mounting plate's left side is installed right spacing groove, the left side of right side spacing groove is connected with two winding displacement hydraulic stems, and is provided with the center post between two winding displacement hydraulic stems, reset spring has been cup jointed to the outside of center post, and the left side of center post is connected with left spacing groove, the baffler is installed in the left side of left side spacing groove, and the left side of baffler is provided with the winding displacement board.

Preferably, formula structure as an organic whole between mounting plate and the right spacing groove, and be the welding between winding displacement hydraulic stem and right spacing groove and the left spacing groove, formula structure as an organic whole between baffler and the left spacing groove, and be fixed connection between baffler and the winding displacement board.

Preferably, the transposition device comprises a transposition motor, a transmission shaft, a rotating shaft and a workpiece sleeve, the transmission shaft is installed on the right side of the transposition motor, the rotating shaft is arranged on the right side of the transmission shaft, and the workpiece sleeve is sleeved outside the rotating shaft.

Preferably, the indexing motor and the transmission shaft are welded, the rotating shaft and the workpiece sleeve are of an integrated structure, and the transmission shaft, the rotating shaft and the workpiece sleeve form a rotating structure through the indexing motor.

Preferably, the thread cutting device comprises a side hydraulic rod sleeve, a side hydraulic rod, a connecting block, a hydraulic power box and a hydraulic shear, the side hydraulic rod is installed on the left side of the side hydraulic rod sleeve, the connecting block is connected to the left side of the side hydraulic rod, the hydraulic power box is installed on the left side of the connecting block, and the hydraulic shear is arranged on the left side of the hydraulic power box.

The invention provides an automatic rotor winding device for motor production, which has the following beneficial effects:

1. this automatic winding device of rotor for motor production through the sliding structure that slider and electronic slide rail constitute, can take winding displacement device and lead plate to carry out the horizontal slip, is convenient for live the rotor centre gripping to can wind the rotor.

2. This automatic winding device of rotor for motor production through the setting of conversion module, can rotate the motor and take the winding bar when rotating, through the setting of division board, race, ball and U type groove, is convenient for carry out the position to the lead plate and prescribes a limit to for the lead plate can not be taken by pivoted motor and rotate.

3. This automatic winding device of rotor for motor production drives baffler and winding displacement board through the winding displacement hydraulic stem is flexible and removes, can make the copper line slide distribution that can be even on the rotor through the winding displacement board to regular arranging is on the rotor.

4. This automatic winding device of rotor for motor production through the setting of transposition device, can just in time peg graft the rotor shaft in the work piece sleeve under the effect of electronic clamping jaw, is convenient for fix the rotor shaft, can also take the rotor to rotate the rotor groove of another face to the rotor simultaneously and carry out the wire winding.

5. This automatic winding device of rotor for motor production through the sliding plate at the inside longitudinal sliding of slide and drive bottom lifter and electronic clamping jaw and remove, makes electronic clamping jaw can press from both sides automatically and get material loading and material returned through the flexible of lifter, improve equipment automation and work efficiency.

Drawings

FIG. 1 is a schematic structural view of an automatic rotor winding device for motor production according to the present invention;

FIG. 2 is a schematic view of the left side of the automatic rotor winding device for motor production according to the present invention;

FIG. 3 is a schematic diagram of a conversion module according to the present invention;

FIG. 4 is a schematic view of a cable arranging device according to the present invention;

FIG. 5 is a schematic view of an indexing device according to the present invention;

FIG. 6 is a schematic view of a cutting device according to the present invention.

In the figure: 1. a frame; 101. a hanger plate; 2. an object stage; 3. a support pillar; 4. an electric slide rail; 5. a slider; 6. rotating the motor; 7. an output shaft; 8. a conversion module; 801. a partition plate; 802. a shaft ring; 803. a ball bearing; 804. a U-shaped groove; 805. a static column; 9. a wire winding rod; 901. a wire loop; 902. a lead block; 10. a wire arranging device; 1001. mounting a bottom plate; 1002. a right limit groove; 1003. a wire arranging hydraulic rod; 1004. a central column; 1005. a return spring; 1006. a left limit groove; 1007. a barrier plate; 1008. a wire arranging plate; 11. a transposition device; 1101. a transposition motor; 1102. a drive shaft; 1103. a rotating shaft; 1104. a workpiece sleeve; 12. a thread cutting device; 1201. a lateral hydraulic rod sleeve; 1202. a side hydraulic lever; 1203. connecting blocks; 1204. a hydraulic power box; 1205. hydraulic shearing; 13. a slideway; 1301. a sliding plate; 14. a lifting rod; 15. an electric jaw; 16. and a lead plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.

Referring to fig. 1 to 6, the present invention provides a technical solution: the utility model provides an automatic winding device of rotor for motor production, which comprises a frame 1, the bottom of frame 1 is provided with objective table 2, and support column 3 is installed to the bottom of objective table 2, the internally mounted of frame 1 has hanger plate 101, the inside of objective table 2 is provided with electronic slide rail 4, and slider 5 is installed to electronic slide rail 4's top, slider 5's top is connected with rotation motor 6, for the welding between rotation motor 6 and the slider 5, and be swing joint between slider 5 and the electronic slide rail 4, it constitutes sliding structure through slider 5 and electronic slide rail 4 to rotate motor 6, sliding structure through slider 5 and electronic slide rail 4 constitution, can take winding displacement device 10 and lead plate 16 to carry out the horizontal slip, be convenient for live the rotor centre gripping, thereby can wind to the rotor.

And the output end of the rotating motor 6 is provided with an output shaft 7, one side of the output shaft 7 is connected with a conversion module 8, the conversion module 8 comprises a separation plate 801, a shaft ring 802, balls 803, a U-shaped groove 804 and a static column 805, the shaft ring 802 is arranged in the separation plate 801, the balls 803 are connected to two sides of the shaft ring 802, the U-shaped grooves 804 are arranged on two sides of the balls 803, the static column 805 is connected to one side of the separation plate 801, and the conversion module 8 is arranged to limit the position of the lead plate 16 through the arrangement of the separation plate 801, the shaft ring 802, the balls 803 and the U-shaped groove 804 when the rotating motor 6 drives the winding rod 9 to rotate, so that the lead plate 16 cannot be driven to rotate by the rotating motor 6.

The top and the bottom of the conversion module 8 are respectively connected with a winding rod 9, the top end of the upper winding rod 9 is provided with a lead ring 901, the bottom end of the lower winding rod 9 is connected with a lead block 902, the end part of the output shaft 7 is sleeved with a lead plate 16, the middle part of the lead plate 16 is transversely provided with a wire arranging device 10 in a penetrating manner, the wire arranging device 10 comprises an installation bottom plate 1001, a right limiting groove 1002, a wire arranging hydraulic rod 1003, a central column 1004, a reset spring 1005, a left limiting groove 1006, a baffle plate 1007 and a wire arranging plate 1008, the left side of the installation bottom plate 1001 is provided with the right limiting groove 1002, the left side of the right limiting groove 1002 is connected with two wire arranging hydraulic rods 1003, the central column 1004 is arranged between the two wire arranging hydraulic rods 1003, the reset spring 1005 is sleeved outside the central column 1004, the left side of the central column 1004 is connected with the left limiting groove 1006, the baffle plate 1007 is arranged, formula structure as an organic whole between mounting plate 1001 and the right spacing groove 1002, and be the welding between winding displacement hydraulic stem 1003 and right spacing groove 1002 and the left spacing groove 1006, formula structure as an organic whole between baffler 1007 and the left spacing groove 1006, and be fixed connection between baffler 1007 and the winding displacement board 1008, control through flexible drive baffler 1007 of winding displacement hydraulic stem 1003 and winding displacement board 1008, can make the copper line slide through winding displacement board 1008 can even distribution on the rotor, thereby regular arranging is on the rotor.

The objective table 2, the support column 3, the rotating motor 6, the output shaft 7, the conversion module 8, the winding rod 9 and the winding displacement device 10 are all symmetrical about a vertical central axis of the rack 1, the shaft ring 802 and the balls 803 are fixedly connected, an inner groove of the U-shaped groove 804 is consistent with the outer diameter of the balls 803, the separation plate 801 and the output shaft 7 are welded, the separation plate 801 and the winding rod 9 are welded, and the separation plate 801 and the winding rod 9 form a rotating structure through the rotating motor 6.

The front end of the lead plate 16 is provided with an indexing device 11, the indexing device 11 comprises an indexing motor 1101, a transmission shaft 1102, a rotating shaft 1103 and a workpiece sleeve 1104, the transmission shaft 1102 is installed on the right side of the indexing motor 1101, the rotating shaft 1103 is arranged on the right side of the transmission shaft 1102, the workpiece sleeve 1104 is sleeved outside the rotating shaft 1103, the indexing motor 1101 and the transmission shaft 1102 are welded, the rotating shaft 1103 and the workpiece sleeve 1104 are of an integrated structure, the transmission shaft 1102 forms a rotating structure with the rotating shaft 1103 and the workpiece sleeve 1104 through the indexing motor 1101, the rotor shaft can be just inserted into the workpiece sleeve 1104 under the action of the electric clamping jaws 15 through the arrangement of the indexing device 11, the rotor shaft is convenient to fix, and meanwhile, the rotor can be driven to rotate to wind a rotor groove on the other surface of the rotor.

And tangent line device 12 is installed to the both sides of transposition device 11, and tangent line device 12 includes side hydraulic stem cover 1201, side hydraulic stem 1202, connecting block 1203, hydraulic power box 1204 and hydraulic pressure and cuts 1205, and the left side of side hydraulic stem cover 1201 installs side hydraulic stem 1202, and the left side of side hydraulic stem 1202 is connected with connecting block 1203, and the left side of connecting block 1203 installs hydraulic power box 1204, and the left side of hydraulic power box 1204 is provided with hydraulic pressure and cuts 1205.

Frame 1's interior top vertically is provided with slide 13, and the internal connection of slide 13 has sliding plate 1301, and the bottom of sliding plate 1301 is provided with lifter 14, and lifter 14's bottom is connected with electric clamping jaw 15, through sliding plate 1301 in the inside longitudinal sliding of slide 13 and drive bottom lifter 14 and electric clamping jaw 15 and remove, through the flexible material loading and material returned that can the automatic clamp of electric clamping jaw 15 of messenger of lifter 14, improve equipment automation and work efficiency.

In summary, when the automatic winding device for the rotor for motor production is used, firstly, the sliding plate 1301 slides in the slideway 13, so that the lifting rod 14 and the electric clamping jaw 15 at the bottom of the sliding plate 1301 are carried to slide, when the automatic winding device slides to a place where the rotor is arranged, the sliding plate 1301 does not slide any more, the electric clamping jaw 15 with the bottom is extended downwards by the lifting rod 14 to automatically clamp the rotor, when the rotor is clamped, the lifting rod 14 retracts to carry the electric clamping jaw 15 to move upwards, then the sliding plate 1301 slides in the slideway 13, when the automatic winding device slides to the upper part of the indexing device 11, the automatic winding device does not move any more, the rotor shaft clamped by the electric clamping jaw 15 is inserted into the workpiece sleeve 1104 through the extension of the lifting rod 14 and the sliding of the sliding plate 1301, and when the rotor shaft is inserted into the workpiece sleeve 1104, the electric clamping jaw 15 is removed from the indexing device 11, at the moment, the rotary motor is driven by the sliding block 5 to slide in the electric sliding rail 4 and approach towards the rotor, the rotary motor 6 is driven to rotate to drive the winding rod 9 to rotate, the copper wire is driven to be wound on the rotor winding frame through the lead ring 901, the winding hydraulic rod 1003 drives the winding plate 1008 to horizontally reciprocate again to finish the winding operation of the copper wire, meanwhile, the lead plate 16 is pushed by the winding hydraulic rod 1003 to approach towards the rotor winding frame until the lead plate is propped against the winding frame, the winding hydraulic rod 1003 contracts to drive the winding plate 1008 to be far away from the winding frame after the winding hydraulic rod 1003 contracts to drive the winding plate 1008 to be far away from the winding frame, so that the copper wire is uniformly arranged on the winding frame, after the winding operation of the first group of winding frames is finished, the rotary motor 6 stops rotating, the winding hydraulic rod 1003 contracts to drive the winding plate 1008 to be far away from, then, the rotating motor 6 rotates to drive the winding rod 9 to rotate, the copper wire is pulled to be wound on the rotor winding frame through the lead ring 901, the winding hydraulic rod 1003 drives the winding plate 1008 to horizontally reciprocate again to finish winding operation of the copper wire, after all winding operation is finished, the side hydraulic rod 1202 extends to drive the hydraulic power box 1204 and the hydraulic shear 1205 to be close to the copper wire and finish cutting, the hydraulic shear 1205 is reset again through contraction of the hydraulic measuring rod after cutting is finished, then, the rotating motor 6 is driven to slide towards two ends of the sliding rail through the sliding block 5, the rotor is loosened, the sliding plate 1301 slides in the sliding rail 13, and meanwhile, the wound rotor is taken down from the workpiece sleeve 1104 through the lifting rod 14.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.