阅读说明：本技术 纸箱输送调度系统及纸箱输送系统 (Carton conveying and dispatching system and carton conveying system ) 是由 任富佳 顾明峰 艾灵儿 周小虎 卢列存 于 2020-07-08 设计创作，主要内容包括：本发明提供了一种纸箱输送调度系统及纸箱输送系统,其中,纸箱输送调度系统包括第一控制器,以及与第一控制器通讯连接的拨杆装置、封箱装置和指示装置,通过第一控制器中的寄存器记录拨杆装置的拨杆动作对应的第一数值和封箱装置的封箱动作对应的第二数值,并基于第一数值与第二数值的差向指示装置发送触发信号,以使指示装置显示表征缓冲区(用于缓存传输的多余纸箱的区域)内纸箱数量的第一显示指示,通过本发明能够使得操作人员及时了解纸箱输送线上纸箱数量,从而缓解了因纸箱输送线上纸箱过多或过少造成的增加员工疲劳强度和降低生产效率的问题,提升了纸箱传送系统的运行效率。(The invention provides a carton conveying and dispatching system and a carton conveying system, wherein the carton conveying and dispatching system comprises a first controller, a deflector rod device, a carton sealing device and an indicating device which are in communication connection with the first controller, a register in the first controller records a first numerical value corresponding to the shifting lever action of the shifting lever device and a second numerical value corresponding to the box sealing action of the box sealing device, and sends a trigger signal to the indicating device based on the difference between the first numerical value and the second numerical value, so that the indicating device displays a first display indication representing the number of the cartons in the buffer area (the area for buffering the redundant cartons for transmission), the invention can enable operators to know the number of the cartons on the carton conveying line in time, thereby the problem of increase staff fatigue strength and reduction in production efficiency that leads to the fact because of too much or too little carton on the carton conveying line has been alleviated, carton conveying system's operating efficiency has been promoted.)

1. A carton conveying and scheduling system applied to a carton conveying line including a conveying section, a buffer section and an assembling section, an entrance position of the buffer section being engaged with the conveying section, and an exit position of the buffer section being engaged with the assembling section, the carton conveying and scheduling system comprising: the box sealing device comprises a first controller, a deflector rod device, a box sealing device and an indicating device, wherein the deflector rod device, the box sealing device and the indicating device are in communication connection with the first controller; the box sealing device is arranged in the assembling area, and the box sealing device is arranged in the assembling area;

the first controller includes:

the first register is used for recording the driving lever action of the driving lever device to obtain a first numerical value;

the second register is used for recording the box sealing action of the box sealing device to obtain a second numerical value;

the first difference calculator is connected with the first register and the second register and used for calculating the difference between the first numerical value and the second numerical value to obtain a third numerical value;

the first comparator is connected with the first difference calculator and used for comparing the third value with a preset carton number threshold value and outputting a first comparison result;

the first signal output device is connected with the first comparator and used for sending a first trigger signal corresponding to the first comparison result to the indicating device;

the indication device is used for displaying a first display indication triggered by the first trigger signal, and the first display indication is used for representing the number of cartons in the buffer area.

2. The carton conveying and scheduling system of claim 1, wherein the buffer comprises a plurality of buffer units; mounting a detection sensor at each of the buffer unit locations;

the first controller further comprises:

the first counter is connected with the detection sensors and is used for recording the number of detection signals sent by the detection sensors according to a preset time interval to obtain a fourth numerical value;

the second difference calculator is connected with the first counter and used for calculating the difference between the fourth numerical value and the preset required carton number to obtain a fifth numerical value;

the third difference calculator is connected with the second difference calculator and used for calculating the difference between the fifth numerical value and a preset balance number to obtain a sixth numerical value;

the second comparator is connected with the third difference calculator and used for comparing the sixth numerical value with a preset balance number threshold value and outputting a second comparison result;

the second signal output device is connected with the second comparator and used for sending a second trigger signal corresponding to the second comparison result to the indicating device;

the indicating device is used for displaying a second display instruction triggered by the second trigger signal so as to indicate an operator to carry out carton conveying operation corresponding to the second display instruction.

3. The carton conveying and dispatching system of claim 2, wherein the shifter lever device comprises a second controller, a first drive motor and a shifter lever, the first drive motor is drivingly connected with the shifter lever, and the second controller is communicatively connected with the first drive motor;

the second controller includes:

and the second counter is connected with the first register and used for recording the driving times of the first driving motor and sending the driving times to the first register so as to obtain the first numerical value.

4. The carton conveying and scheduling system of claim 3, wherein the second controller further comprises:

a signal input device for receiving an entry signal transmitted from an entry sensor installed at an entry position of the buffer;

and the third signal output device is connected with the signal input device and used for sending a driving signal corresponding to the entering signal to the first driving motor so that the first driving motor drives the shifting lever to shift the carton into the buffer area.

5. The carton conveying and scheduling system of claim 1, wherein the carton sealing device comprises a third controller and a carton sealing motor connected to the third controller;

the third controller includes:

and the third counter is connected with the second register and used for recording the box sealing times of the box sealing motor and sending the box sealing times to the second register so as to obtain the second numerical value.

6. The carton conveying and dispatching system of claim 2, wherein the indicating device comprises a plurality of indicating lamps, each of the indicating lamps has a different light emitting color, and the indicating lamps are arranged according to a preset installation position;

the indicator light is used for triggering the corresponding indicator light to be turned on according to the first trigger signal and/or the second trigger signal.

7. The carton conveying and scheduling system of claim 4, further comprising a second drive motor for driving the conveyor belt of the conveying zone to run, wherein the second drive motor is connected to the first controller;

the first controller further comprises:

the third comparator is connected with the first counter and used for comparing the fourth numerical value with a preset comparison threshold value and outputting a third comparison result;

and the fourth signal output device is connected with the third comparator and the signal input device and used for respectively sending stop signals corresponding to the third comparison result to the first driving motor and the second driving motor when receiving the entering signal so as to stop the first driving motor and the second driving motor.

8. The carton conveying and scheduling system of claim 2, further comprising an interactive panel connected to the first controller, the interactive panel being provided with a display unit and a setting control;

the display unit is used for displaying the information sent or received by the first controller;

the setting control is used for setting parameters of the first controller.

9. The carton conveying and scheduling system of claim 4, wherein the detection sensor and the entry sensor are both opposed sensors.

10. A carton conveying system characterized in that the carton conveying system is provided with a carton conveying scheduling system according to any one of claims 1 to 9.

Technical Field

The invention relates to the technical field of carton conveying, in particular to a carton conveying scheduling system and a carton conveying system.

Background

The carton conveying line is widely used in the field of household appliances, and is a high-efficiency conveying device for conveying empty cartons to a product assembly line through the conveying line.

However, the existing carton conveying method cannot know the number of cartons on an assembly line body in time due to the field layout, and normal production of the assembly line is affected when too few cartons are placed, so that the production efficiency is reduced; when the carton is placed too much, unnecessary manual secondary carrying is easily caused, and the fatigue strength of the staff is further increased.

Disclosure of Invention

In view of the above, the present invention provides a carton conveying scheduling system and a carton conveying system to alleviate the above technical problems.

In a first aspect, an embodiment of the present invention provides a carton conveying and scheduling system, which is applied to a carton conveying line, where the carton conveying line includes a conveying area, a buffer area, and an assembly area, an entry position of the buffer area is connected to the conveying area, and an exit position of the buffer area is connected to the assembly area, where the carton conveying and scheduling system includes: the first controller, and a deflector rod device, a box sealing device and an indicating device which are in communication connection with the first controller; the box sealing device is arranged in the assembling area; the first controller includes: the first register is used for recording the driving lever action of the driving lever device to obtain a first numerical value; the second register is used for recording the box sealing action of the box sealing device to obtain a second numerical value; the first difference calculator is connected with the first register and the second register and used for calculating the difference between the first numerical value and the second numerical value to obtain a third numerical value; the first comparator is connected with the first difference calculator and used for comparing the third value with a preset carton number threshold value and outputting a first comparison result; the first signal output device is connected with the first comparator and used for sending a first trigger signal corresponding to the first comparison result to the indicating device; the indicating device is used for displaying a first display indication triggered by the first trigger signal, and the first display indication is used for representing the number of cartons in the buffer area.

With reference to the first aspect, an embodiment of the present invention provides a first possible implementation manner of the first aspect, where the buffer area includes a plurality of buffer units; mounting a detection sensor at each buffer unit position; the first controller further includes: the first counter is connected with the plurality of detection sensors and is used for recording the number of detection signals sent by the plurality of detection sensors according to a preset time interval to obtain a fourth numerical value; the second difference calculator is connected with the first counter and used for calculating the difference between the fourth numerical value and the preset required carton number to obtain a fifth numerical value; the third difference calculator is connected with the second difference calculator and used for calculating the difference between the fifth numerical value and the preset balance number to obtain a sixth numerical value; the second comparator is connected with the third difference calculator and used for comparing the sixth numerical value with a preset balance number threshold value and outputting a second comparison result; the second signal output device is connected with the second comparator and used for sending a second trigger signal corresponding to a second comparison result to the indicating device; the indicating device is used for displaying a second display instruction triggered by the second trigger signal so as to indicate an operator to carry out carton conveying operation corresponding to the second display instruction.

With reference to the first possible implementation manner of the first aspect, an embodiment of the present invention provides a second possible implementation manner of the first aspect, where the shift lever device includes a second controller, a first driving motor, and a shift lever, the first driving motor is in driving connection with the shift lever, and the second controller is in communication connection with the first driving motor; the second controller includes: and the second counter is connected with the first register and used for recording the driving times of the first driving motor and sending the driving times to the first register so as to obtain a first numerical value.

With reference to the second possible implementation manner of the first aspect, an embodiment of the present invention provides a third possible implementation manner of the first aspect, where the second controller further includes: a signal input device for receiving an entry signal transmitted from an entry sensor installed at an entry position of the buffer; and the third signal output device is connected with the signal input device and used for sending a driving signal corresponding to the entering signal to the first driving motor so that the first driving motor drives the deflector rod to move the carton into the buffer area.

With reference to the first aspect, an embodiment of the present invention provides a fourth possible implementation manner of the first aspect, where the box sealing device includes a third controller and a box sealing motor connected to the third controller; the third controller includes: and the third counter is connected with the second register and used for recording the box sealing times of the box sealing motor and sending the box sealing times to the second register so as to obtain a second numerical value.

With reference to the first possible implementation manner of the first aspect, an embodiment of the present invention provides a fifth possible implementation manner of the first aspect, where the indicating device includes a plurality of indicating lamps, each of the indicating lamps has a different light emitting color, and the plurality of indicating lamps are arranged according to a preset installation position; the indicator light is used for triggering the corresponding indicator light to be lightened according to the first trigger signal and/or the second trigger signal.

With reference to the third possible implementation manner of the first aspect, an embodiment of the present invention provides a sixth possible implementation manner of the first aspect, where the carton conveying and scheduling system further includes a second driving motor that drives the conveyor belt of the conveying area to run, and the second driving motor is connected to the first controller; the first controller further includes: the third comparator is connected with the first counter and used for comparing the fourth numerical value with a preset comparison threshold value and outputting a third comparison result; and the fourth signal output device is connected with the third comparator and the signal input device and is used for sending stop signals corresponding to the third comparison result to the first driving motor and the second driving motor respectively when receiving the entering signals so as to stop the first driving motor and the second driving motor.

With reference to the first possible implementation manner of the first aspect, an embodiment of the present invention provides a seventh possible implementation manner of the first aspect, where the carton conveying and scheduling system further includes an interactive panel connected to the first controller, and the interactive panel is provided with a display unit and a setting control; the display unit is used for displaying the information sent or received by the first controller; the setting control is used for setting parameters of the first controller.

With reference to the third possible implementation manner of the first aspect, the embodiment of the present invention provides an eighth possible implementation manner of the first aspect, wherein the detection sensor and the entry sensor are both correlation sensors.

In a second aspect, the embodiment of the present invention further provides a carton conveying system, wherein the carton conveying system is configured with the above carton conveying scheduling system.

The embodiment of the invention has the following beneficial effects:

the embodiment of the invention provides a carton conveying and dispatching system and a carton conveying system, wherein the carton conveying and dispatching system comprises a first controller, a deflector rod device, a carton sealing device and an indicating device which are in communication connection with the first controller, a register in the first controller records a first numerical value corresponding to the shifting lever action of the shifting lever device and a second numerical value corresponding to the box sealing action of the box sealing device, and sends a trigger signal to the indicating device based on the difference between the first numerical value and the second numerical value, such that the indicating means displays a first display indication representing the number of cartons in the buffer (the area for buffering excess cartons for transport), and then can make operating personnel in time know carton quantity on the carton conveying line to alleviate the problem that increases staff fatigue strength and reduction in production efficiency that leads to the fact because of carton too much or too little on the carton conveying line, promoted carton conveying system's operating efficiency.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.

In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic structural diagram of a carton conveying and scheduling system according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a carton conveying line according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of an indicating device according to an embodiment of the present invention;

fig. 4 is a schematic structural view of another carton conveying and dispatching system provided by the embodiment of the invention;

fig. 5 is a schematic structural view of another carton conveying and dispatching system provided by the embodiment of the invention;

FIG. 6 is a schematic view of another indicating device provided in accordance with an embodiment of the present invention;

fig. 7 is a schematic structural view of another carton conveying and dispatching system provided by the embodiment of the invention;

fig. 8 is an interface schematic diagram of an interaction panel according to an embodiment of the present invention.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

At present, the existing carton conveying method cannot know the number of cartons on an assembly line body in time due to the field layout, and normal production of the assembly line is affected when too few cartons are placed, so that the production efficiency is reduced; when the carton is placed too much, unnecessary manual secondary carrying is easily caused, and the fatigue strength of staff is further increased.

For the convenience of understanding the present embodiment, a carton conveying and dispatching system disclosed in the present embodiment will be described in detail first.