阅读说明：本技术 用于制造纤维垫的方法和装置 (Method and device for producing a fibre mat ) 是由 D.弗兰肯赖特 A.格洛宁 T.马丁 于 2018-11-16 设计创作，主要内容包括：本发明涉及一种用于制造纤维垫的方法,所述方法包括以下步骤：收集并且准备含有纤维材料的再循环利用物；在空气流中用极少水地将含有纤维材料的再循环利用物预处理为包括多条单纤维和/或纤维束的原料物；在空气流中通过干燥成型工艺将多条单纤维和/或纤维束(12)成型为面状的纤维垫(10)；在成型的纤维垫(10)的纤维上施加水；强化成型的纤维垫(10)；其中,在强化步骤e)中,纤维垫(10)在两个分别具有朝向纤维垫(10)的接触面的支承元件(9a、9b)之间以小于1s、尤其是小于0.8s、优选小于0.5s的压榨时间被卧式地压榨。(The invention relates to a method for producing a fibre mat, comprising the following steps: collecting and preparing a recycle containing fibrous material; pretreating a fiber-containing material recycle with minimal water in an air stream into a raw material comprising a plurality of filaments and/or fiber bundles; shaping a plurality of individual fibers and/or fiber bundles (12) into a planar fiber mat (10) by a dry shaping process in an air flow; applying water to the fibers of the formed fibrous mat (10); a reinforced shaped fibre mat (10); wherein, in the strengthening step e), the fiber mat (10) is pressed horizontally between two support elements (9a, 9b) each having a contact surface facing the fiber mat (10) with a pressing time of less than 1s, in particular less than 0.8s, preferably less than 0.5 s.)

1. A method for manufacturing a fibre mat from a recycle containing fibre material, which is particularly suitable for manufacturing packaging board or a structural element containing fibre material, which recycle comprises corrugated cardboard waste and/or board waste and/or waste paper and/or paper waste or board waste from the paper industry, which method comprises the steps of:

a. collecting and preparing a recycle containing fibrous material;

b. pretreating a fiber-containing material recycle with minimal water in an air stream into a raw material comprising a plurality of filaments and/or fiber bundles;

c. shaping a plurality of individual fibers and/or fiber bundles (12) into a planar fiber mat (10) by a dry shaping process in an air flow;

d. applying water to the fibers of the formed fibrous mat (10);

e. a reinforced shaped fibre mat (10);

wherein, in the strengthening step e), the fiber mat (10) is pressed horizontally between two support elements (9a, 9b) each having a contact surface facing the fiber mat (10) with a pressing time of less than 1s, in particular less than 0.8s, preferably less than 0.5 s.

2. Method according to claim 1, characterized in that the fibre mat (10) is pressed with a pressing time of more than 0.01ms, in particular more than 0.1ms, preferably more than 1 ms.

3. Method according to one of the preceding claims, characterized in that the strengthening step e) is followed at most 20s, in particular at most 10s, preferably at most 5s after the application step d).

4. Method according to one of the preceding claims, characterized in that the reinforcement step e) is designed such that the fibre mat (10) after the reinforcement step has a dry weight content of more than 50%, in particular more than 70%, preferably more than 80%, particularly preferably more than 90%.

5. Method according to one of the preceding claims, characterized in that the pre-treatment step b) is carried out with fibres having a dry weight content of more than 50%, in particular more than 70% and preferably more than 80%.

6. Method according to one of the preceding claims, characterized in that in the forming step c) the laying has 12cm³More than g, especially 20cm³More than g, preferably 25cm³A planar fiber mat (10) having a specific volume of at least g.

7. Method according to one of the preceding claims, characterized in that after the forming step c), the planar fibre mat (10) is pre-compressed, in particular to a value of more than 50%, preferably more than 70%, of the specific volume of the fibre mat (10) laid in the forming step e).

8. The method according to one of the preceding claims, characterized in that in the application step d) the laid fibre mat (10) is loaded with a water amount in the range between 5% and 50%, in particular between 5% and 40%, preferably between 5% and 30% of the mass of the laid fibre mat (10).

9. Method according to one of the preceding claims, characterized in that at least one supporting element is designed in a reinforcing step e) such that the fiber mat (10) is supported all over or regionally all over.

10. Method according to one of the preceding claims, characterized in that at least one supporting element (9a, 9b) is designed permeable or impermeable in the strengthening step e).

11. Method according to one of the preceding claims, characterized in that the contact surface of at least one supporting element (9a, 9b) is designed smoothly for polishing or with a structure for structuring the fibre mat (10).

12. Method according to one of the preceding claims, characterized in that a flat fibre mat (10) is produced continuously.

13. Method according to one of the preceding claims 1 to 11, characterized in that the flat fibre mat (10) is produced piece by piece.

14. An apparatus for carrying out the method according to claim 1 for manufacturing a fibre mat (10) from a recycle containing fibre material, which is particularly suitable for manufacturing packaging board or structural elements containing fibre material, which recycle comprises corrugated cardboard waste and/or paperboard waste and/or waste paper and/or paper waste or paperboard waste from the paper industry, having a pretreatment device (2) for pretreating the recycle containing fibre material with little water in an air flow into a raw material comprising a plurality of single fibres and/or fibre bundles (12); the device also comprises a dry forming device (4) for forming a plurality of individual fibers and/or fiber bundles (12) into a flat fiber mat (10) in an air flow, and a wetting device (7a, 7b, 7c) for applying water to the plurality of individual fibers and/or fiber bundles (12) of the formed fiber mat (10) and a reinforcing device (8) for reinforcing the formed fiber mat (10), wherein the fiber mat (10) is arranged in the reinforcing device (8) between two support elements (9a, 9b) each having a contact surface facing the fiber mat (10) and is pressed, and the reinforcing device (8) is designed such that the pressing time is less than 1s, in particular less than 0.8s, preferably less than 0.5 s.

15. A fibre mat (10) manufactured by the method according to claim 1.