Detection device
阅读说明:本技术 检测装置 (Detection device ) 是由 山本克行 上田直亚 河野好映 于 2019-01-18 设计创作,主要内容包括:本发明的一方面的检测装置是检测包含热性质的差在规定范围内的、不同种类物质的混合流体的特征的检测装置,所述检测装置具备:一个或多个的加热部,其加热所述混合流体;多个的温度检测部,其检测加热的所述混合流体的温度;流量计算部,其包含所述加热部、所述多个的温度检测部的至少一部分而构成,使用来自所述多个的温度检测部的至少一部分的输出计算所述混合流体的流量;对应关系存储部,其存储在规定流量下的来自所述温度检测部的输出与所述混合流体中的所述物质的混合比的对应关系;混合比计算部,其基于来自所述温度检测部的输出及所述对应关系,计算所述混合流体中的所述物质的混合比。(A detection device according to an aspect of the present invention is a detection device that detects a characteristic of a mixed fluid containing different types of substances having a difference in thermal properties within a predetermined range, the detection device including: one or more heating sections that heat the mixed fluid; a plurality of temperature detection units that detect the temperature of the heated mixed fluid; a flow rate calculation unit configured to include at least a part of the heating unit and the plurality of temperature detection units, and to calculate a flow rate of the mixed fluid using an output from at least a part of the plurality of temperature detection units; a correspondence relation storage unit that stores a correspondence relation between an output from the temperature detection unit and a mixing ratio of the substance in the mixed fluid at a predetermined flow rate; a mixing ratio calculation section that calculates a mixing ratio of the substances in the mixed fluid based on the output from the temperature detection section and the correspondence relationship.)
1. A detection device that detects a characteristic of a mixed fluid containing different types of substances having a difference in thermal properties within a predetermined range, the detection device comprising:
one or more heating sections that heat the mixed fluid;
a plurality of temperature detection units that detect the temperature of the heated mixed fluid;
a flow rate calculation unit configured to include at least a part of the heating unit and the plurality of temperature detection units, and to calculate a flow rate of the mixed fluid using an output from at least a part of the plurality of temperature detection units;
a correspondence relation storage unit that stores a correspondence relation between an output from the temperature detection unit and a mixing ratio of the substance in the mixed fluid at a predetermined flow rate;
a mixing ratio calculation section that calculates a mixing ratio of the substances in the mixed fluid based on the output from the temperature detection section and the correspondence relationship.
2. The detection apparatus of claim 1,
the mixing ratio calculation section calculates the mixing ratio of the substances in the mixed fluid based on the output from the temperature detection section constituting the flow rate calculation section and the correspondence relationship.
3. The detection apparatus of claim 1,
calculating a physical parameter of the mixed fluid using an output from the temperature detection units that are not included in the flow rate calculation unit and are arranged in a direction different from a flow direction of the mixed fluid,
the mixing ratio calculation section calculates the mixing ratio of the substances in the mixed fluid based on the output from the temperature detection section used in the calculation of the physical parameter and the correspondence relationship.
4. The detection apparatus of claim 3,
the flow rate correction unit corrects the flow rate of the mixed fluid based on an output from the temperature detection unit used for calculating the physical parameter.
5. The detecting device according to any one of claims 1 to 4,
the different species are oxygen and nitrogen.
6. The detecting device according to any one of claims 1 to 5,
the respiration detecting unit is also provided.
7. The detection apparatus of claim 6,
the breath detection unit includes a pressure detection device that detects a pressure of the mixed fluid.
8. The detection apparatus of claim 6,
the respiration detection means includes a flow rate fluctuation calculation unit that calculates a fluctuation in the flow rate of the mixed fluid based on the flow rate of the mixed fluid calculated by the flow rate calculation unit.
Technical Field
The present invention relates to a detection device.
Background
For example, in an oxygen concentrator, a mixed gas of oxygen and nitrogen flows through a flow path in the concentrator. Further, when the oxygen concentrator deteriorates with time, the proportion of oxygen in the mixed gas decreases and the proportion of nitrogen increases. That is, if the flow rate of the mixed gas and the concentration of oxygen contained in the mixed gas can be detected, the failure of the oxygen concentrator can be known. Not only the above example, but also the flow rate of the mixed fluid flowing through the flow path and the concentration of the substance contained in the mixed fluid need to be detected.
Disclosure of Invention
An aspect of the present invention is made in view of the above circumstances, and an object thereof is to provide a technique for obtaining a flow rate of a mixed fluid and a concentration of a substance contained in the mixed fluid by one detection device, thereby saving costs required for detection.
In order to solve the above problem, the present invention adopts the following configuration.
That is, a detection device according to an aspect of the present invention is a detection device that detects a characteristic of a mixed fluid containing different types of substances having a difference in thermal properties within a predetermined range, the detection device including: one or more heating sections that heat the mixed fluid; a plurality of temperature detection units that detect the temperature of the heated mixed fluid; a flow rate calculation unit configured to include at least a part of the heating unit and the plurality of temperature detection units, and to calculate a flow rate of the mixed fluid using an output from at least a part of the plurality of temperature detection units; a correspondence relation storage unit that stores a correspondence relation between an output from the temperature detection unit and a mixing ratio of the substance in the mixed fluid at a predetermined flow rate; a mixing ratio calculation section that calculates a mixing ratio of the substances in the mixed fluid based on the output from the temperature detection section and the correspondence relationship.
The predetermined range is a range in which the thermal properties of the entire mixed fluid are substantially equal even when the mixing ratio is changed, and is, for example, a range in which the thermal resistivity of oxygen (49192[ s/m ])2]) And thermal resistivity of nitrogen (49575[ s/m ]2]) The range of convergence of the difference. The predetermined range is, for example, a difference in thermal properties of at least one of thermal resistivity, thermal resistance, thermal conductivity, and thermal diffusivity, and may be a range of 1% or less with respect to the maximum value of the thermal properties of the substance contained in the mixed fluid.
In the above configuration, when the mixed fluid flows, the mixed fluid is heated by the heating unit, whereby the flow rate of the mixed fluid can be calculated. Further, the mixing ratio corresponding to the output from the temperature detection section can be calculated using the correspondence stored in the correspondence storage section. Therefore, the concentration of the substance contained in the mixed fluid can be calculated from the calculated flow rate and the mixing ratio.
In the detection device according to the one aspect, the mixing ratio calculation section may calculate the mixing ratio of the substances in the mixed fluid based on the output from the temperature detection section constituting the flow rate calculation section and the correspondence relationship. According to this configuration, the flow rate of the mixed fluid and the concentration of the substance contained in the mixed fluid can be obtained by one detection device, and cost can be saved.
In the detection device according to the one aspect, the physical parameter of the mixed fluid may be calculated using outputs from the temperature detection units that are provided in a direction different from the flow direction of the mixed fluid and that are not included in the flow rate calculation unit, among the plurality of temperature detection units, and the mixing ratio calculation unit may calculate the mixing ratio of the substances in the mixed fluid based on the outputs from the temperature detection units used in the calculation of the physical parameter and the correspondence relationship.
According to this configuration, the output from the temperature detection units arranged in a direction different from the flow direction of the mixed fluid is not affected by the flow rate. Therefore, the physical parameter and the mixture ratio can be calculated independently of the flow rate. That is, the physical parameters and the mixing ratio can be easily calculated with high accuracy.
In the detection device according to the aspect, the flow rate correction unit may be configured to correct the flow rate of the mixed fluid based on an output from the temperature detection unit used for calculating the physical parameter.
According to this configuration, the flow rate can be corrected based on the physical parameter, and the flow rate close to the flow rate of the mixed fluid flowing in reality can be calculated.
In the detection device of the aspect, the different species may also be oxygen and nitrogen. With this configuration, the flow rate of the mixed fluid and the mixing ratio of oxygen and nitrogen contained in the mixed fluid can be calculated. It is needless to say that the concentration may be calculated from the derived flow rate and the derived mixing ratio. Further, in the case where the mixing ratio calculation section calculates the mixing ratio of the mixed fluid using the output from the temperature detection section constituting the flow rate calculation section, the oxygen concentration in the mixed fluid can be detected by one device.
The detection device according to the one aspect may further include a respiration detection unit. According to this configuration, it is possible to detect not only the flow rate of the mixed fluid and the concentration of the substance contained in the mixed fluid, but also respiration.
In the detection device according to the aspect, the breath detection unit may include a pressure detection device that detects a pressure of the mixed fluid. According to this configuration, it is possible to detect not only the flow rate of the mixed fluid and the concentration of the substance contained in the mixed fluid, but also the pressure of the mixed fluid and perform respiration detection.
In the detection device according to the aspect of the invention, the respiration detection means may include a flow rate fluctuation calculation unit that calculates a fluctuation in the flow rate of the mixed fluid based on the flow rate of the mixed fluid calculated by the flow rate calculation unit.
According to this configuration, the fluctuation of the flow rate of the mixed fluid can be calculated from the calculated flow rate of the mixed fluid, and the respiration detection can be performed. Therefore, it is economical to perform the breath detection without increasing the number of parts.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, it is possible to provide a technique for obtaining the flow rate of the mixed fluid and the concentration of the substance contained in the mixed fluid by one detection device, thereby saving the cost required for detection.
Drawings
Fig. 1 schematically illustrates an example of a detection device according to an embodiment.
Fig. 2 schematically illustrates an example of an enlarged view of the detection element.
Fig. 3 schematically illustrates an example of a cross section of the detection device of the embodiment.
Fig. 4 schematically illustrates a schematic view of the detection device according to the embodiment when the detection device is provided in a flow tube member.
Fig. 5A schematically illustrates an example of the temperature distribution when the micro-heater is activated in a state where gas does not flow through the flow tube part.
Fig. 5B schematically illustrates an example of the temperature distribution when the micro-heater is activated in a state where the gas flows through the flow tube part.
Fig. 6 schematically illustrates an example of a block diagram showing a functional configuration of the detection device according to the embodiment.
Fig. 7 schematically illustrates an example of the correspondence table.
Fig. 8 schematically illustrates an example of an experimental result in which the mixed gas having the changed mixture ratio is made to flow through the flow tube member and the output of the thermoelectric element on one side is plotted in a graph.
Fig. 9 schematically illustrates an example of a flowchart showing a processing procedure of the detection apparatus of the embodiment.
Fig. 10 schematically illustrates an example of a detection device further including a pressure detection device for detecting the pressure of the mixed fluid.
Fig. 11 schematically illustrates an example of a perspective view of the detection device and the flow tube member in a case where the thermal diffusivity of the mixed gas is taken into consideration when calculating the flow rate.
Fig. 12 schematically illustrates an example of a block diagram showing a functional configuration of the detection device.
Fig. 13 schematically illustrates an example of a relationship between the detection element and the flow of the mixed gas flow.
Fig. 14 schematically illustrates an example in which the flow tube member having two flow path portions, i.e., a main flow path portion and a sub flow path portion, has a detection device.
Fig. 15 schematically illustrates an example of a partially enlarged view of the secondary flow path portion.
Fig. 16 schematically illustrates an example of a cross-sectional view when the detection device is provided in the flow tube member.
Detailed Description
Hereinafter, an embodiment (hereinafter referred to as "the present embodiment") according to one aspect of the present invention will be described with reference to the drawings. However, the present embodiment described below is merely an example of the present invention in all aspects. Of course, various modifications and alterations can be made without departing from the scope of the invention. That is, in the embodiments of the present invention, the specific configurations corresponding to the embodiments can be adopted as appropriate.
An example of a scenario to which the present invention is applied will be described with reference to fig. 1. Fig. 1 schematically illustrates an example of the
Here, the flow rate of the mixed fluid is calculated as follows. When the mixed fluid flows through the
The concentration of the substance contained in the mixed fluid is calculated as follows. First, the correspondence between the output from one thermoelectric element and the mixing ratio of the mixed fluid at a predetermined flow rate is determined in advance. Then, the mixing ratio is calculated from the flow rate calculated from the difference between the output value from one of the thermoelectric elements and the output value from 2 thermoelectric elements, and the correspondence relationship described above, when the fluid to be measured flows through the
As described above, in the present embodiment, the flow rate of the mixed fluid and the concentration of the substance contained in the mixed fluid can be detected by one
Construction example 2
[ hardware constitution ]
Next, an example of the detection device of the present embodiment will be described. The
Fig. 2 schematically illustrates an example of an enlarged view of the
Fig. 3 schematically illustrates an example of a cross section of the
[ principle of flow measurement ]
Next, the principle of flow rate detection using the
Here, Δ V represents the flow rate of the fluid, TARepresents an output value, T, from the
[ functional constitution ]
Fig. 6 schematically illustrates an example of a block diagram showing a functional configuration of the
The
The correspondence table 11 is prepared in advance for each flow rate. The correspondence table 11 is created by flowing a mixed gas of oxygen and nitrogen through the
Fig. 8 schematically illustrates an example of the experimental result in which the mixed gas having the changed mixture ratio is made to flow through the
However, in the case of a general mixed gas, when the mixing ratio of the mixed gas and the mixing ratio of the measurement target gas in the case of making the correspondence table 11 are different, the difference between the outputs from the
However, in the mixed gas of the present embodiment, the mixed gas is used as the mixed gasThe thermal resistivity of one example of the thermal properties of the oxygen molecules and the nitrogen molecules contained in (A) is 49192[ s/m ] respectively2]And 49575[ s/m ]2]. In the case of such thermal resistivity, even when the mixture ratio of the mixed gas and the mixture ratio of the gas to be measured are different in the correspondence table 11, when the mixed gas and the gas to be measured are made to flow at the same flow rate in the correspondence table 11 and the gas to be measured, there is no difference in the difference between the outputs from the
Action example 3
Next, an operation example of the
(step S101)
First, using the oxygen concentrator, the
(step S102)
In step S102, an output corresponding to the temperature near the thermoelectric elements is output from the
(step S103)
In step S103, the flow rate calculation unit 10 receives signals regarding the temperatures output from the
(step S104)
In step S104, a mixing ratio corresponding to the calculated flow rate and the output value from the
(step S105)
As described above, the mixing ratio is determined using the output value from the
In the present embodiment, the mixing ratio of the mixed gas is calculated based on the output from the
[ Effect, Effect ]
As described above, in the present embodiment, the flow rate of the mixed gas of oxygen and nitrogen flowing through the
Modification example 4
The embodiments of the present invention have been described in detail, but the above description is merely illustrative of the present invention in all aspects. Of course, various modifications and alterations can be made without departing from the scope of the invention. For example, the following modifications may be made. Hereinafter, the same reference numerals are used for the same components as those of the above embodiment, and the description thereof will not be repeated. The following modifications can be combined as appropriate.
<4.1>
For example, fig. 10 schematically illustrates an example of a
Here, the
In the above modification, the
<4.2>
In addition, when the flow rate of the mixed gas is calculated in the flow rate calculating unit 10, thermal properties such as thermal diffusivity of the mixed gas may be considered. According to such a calculation method, a flow rate close to the actual mixed gas flow rate can be calculated. Fig. 11 schematically illustrates an example of a perspective view of the detection device 100A and the flow tube member 4B in a case where the thermal diffusivity of the mixed gas is taken into consideration when calculating the flow rate. As shown in fig. 11, the detection apparatus 100A includes a detection element 14 for detecting the thermal diffusivity of the mixed gas, in addition to the
Fig. 12 schematically illustrates an example of a block diagram showing a functional configuration of the detection apparatus 100A. The control unit 2A of the detection device 100A includes a flow rate correction unit 15 in addition to the configuration of the
Fig. 13 schematically illustrates an example of the relationship between the detection element 14 and the flow of the mixed gas. The detection element 14 is provided in a flow path provided in the flow tube unit 4B such that the micro-heater 6A and the thermoelectric elements 7C and 7D are arranged in a direction blocking the flow of the mixed gas. The thermal diffusivity of the mixed gas can be calculated from the outputs from the thermoelectric elements 7C and 7D by heating the space in the vicinity by the micro-heater 6A. In addition, as shown in fig. 13, when the micro-heater 6A and the thermoelectric elements 7C and 7D are arranged in a direction of blocking the flow of the mixed gas, the heat from the micro-heater 6A is diffused symmetrically in both directions of the thermoelectric elements 7C and 7D with the micro-heater 6A as the center. In addition, the diffusion to the thermoelectric elements 7C and 7D is independent of the flow rate. Therefore, the detection element 14 can calculate the thermal diffusivity independent of the flow rate based on the outputs from the thermoelectric elements 7C and 7D before and after heating. Further, the calculated thermal diffusivities of the two are averaged, and a thermal diffusivity in which the output variation from the thermoelectric element is reduced can be calculated.
Then, by multiplying the value relating to the thermal diffusivity calculated as described above by the flow rate of the mixed gas calculated by the flow rate calculation unit 10, the flow rate calculated by the flow rate calculation unit 10 can be corrected to a flow rate close to the actual flow rate of the mixed gas. Therefore, a value close to the flow rate of the mixed fluid flowing in reality can be calculated.
In the present modification, the mixing ratio can be calculated from the output from the thermoelectric element 7C and the correspondence table 11. Then, from the calculated mixture ratio and flow rate, the oxygen concentration can be calculated. Here, since the micro-heater 6A and the thermoelectric element 7C are arranged in a direction blocking the flow of the mixed gas, the output of the thermoelectric element 7C does not depend on the flow rate. That is, the correspondence table 11 does not need to be created for each flow rate, and flow rate information is not needed when calculating the mixing ratio. That is, since the mixing ratio that is not affected by the flow rate can be calculated, the calculated mixing ratio is a value with high accuracy.
In the present modification, the mixing ratio is calculated using the output from the thermoelectric element 7C, but the mixing ratio may be calculated using the output from the thermoelectric element 7D. At this time, a correspondence table 11 of the output from the thermoelectric element 7D and the mixing ratio is prepared in advance. Further, the mixing ratio calculation section 13 receives an output from the thermoelectric element 7D. The mixing ratio may be calculated using an average value of outputs from the thermoelectric element 7C and the thermoelectric element 7D. At this time, correspondence table 11 of the average output values and the mixture ratios from thermoelectric element 7C and thermoelectric element 7D is prepared in advance. At this time, mixing ratio calculation unit 13 receives outputs from thermoelectric element 7C and thermoelectric element 7D, averages these values, and uses them for calculating the mixing ratio. As described above, when the mixing ratio is calculated using the average value of the outputs of the thermoelectric element 7C and the thermoelectric element 7D, the influence of the deviation of the outputs from the thermoelectric elements is reduced, so that the accuracy of the calculated mixing ratio is improved.
<4.3>
In the modification < 4.2 >, the
Here, the
The flow rate detection flow channel 23 is a substantially コ -shaped flow channel. The flow rate detection flow path 23 includes a detection element arrangement portion 25A, and the detection element arrangement portion 25A is provided with the
The physical parameter detection channel 24 is also a channel in a substantially コ shape, similar to the flow rate detection channel 23. The physical parameter detection flow path 24 has a detection element arrangement portion 25B in which the detection element 14 for measuring the thermal diffusivity of the mixed gas is provided midway in the longitudinal direction (the direction parallel to the main flow path portion 16). Here, the micro-heater and the pyroelectric element of the detection element 14 are arranged in a direction of blocking the flow of the mixed gas, although not shown.
In the present modification, the length of the
The
Fig. 16 schematically illustrates an example of a cross-sectional view when the
In the
Therefore, the
It goes without saying that the oxygen concentration may be calculated from the obtained flow rate, as in the modification < 4.2 >.
The detection device 100A and the
In the above embodiment, the correspondence table 11 depicts the relationship between the output from the thermoelectric element and the mixture ratio of the mixed gas, but the relationship between the physical quantity related to the output from the thermoelectric element and the mixed gas may be plotted and used for the mixture ratio calculation. In the
In the
The embodiments and the modifications disclosed above may be combined separately.
In order to make it possible to compare the constituent elements of the present invention with those of the embodiments, the constituent elements of the present invention are described below in the form of reference numerals of the drawings.
<
A detection device (100) for detecting a characteristic of a mixed fluid containing different kinds of substances having a difference in thermal properties within a predetermined range, the detection device comprising
One or more heating portions (6) that heat the mixed fluid;
a plurality of temperature detection units (7A, 7B, 7C, 7D) that detect the temperature of the heated mixed fluid;
a flow rate calculation unit (10) that includes the heating unit (6) and at least a part of the plurality of temperature detection units (7A, 7B, 7C, 7D), and that calculates a flow rate of the mixed fluid using outputs from at least a part of the plurality of temperature detection units (7A, 7B, 7C, 7D);
a correspondence relation storage unit 12 that stores a correspondence relation between outputs from the temperature detection units (7A, 7B, 7C, 7D) and a mixing ratio of the substances in the mixed fluid at a predetermined flow rate;
and a mixing ratio calculation unit (13) that calculates the mixing ratio of the substances in the mixed fluid based on the output from the temperature detection units (7A, 7B, 7C, 7D) and the correspondence relationship.
<
In the detection device (100) according to
<
In the detection devices (100A, 100B) according to
the mixing ratio calculation unit (13) calculates the mixing ratio of the substances in the mixed fluid based on the outputs from the temperature detection units (7C, 7D) used in the calculation of the physical parameter and the correspondence relationship.
<
The detection devices (100A, 100B) according to
<
In the detection device (100, 100A, 100B) according to any one of
<
The detection device (102) according to any one of
< invention 7 >
In the detection device (102) according to
< invention 8 >
In the detection device (102) according to
Description of the symbols
1. 14: detection element
2. 2A: control unit
3. 18: circuit board
4. 4A, 4B, 4C: flow tube component
5: flow path part
6. 6A: micro heater
7. 7A, 7B, 7C, 7D: thermoelectric element
8: insulating film
9: hollow cavity
10: flow rate calculating part
11: corresponding relation table
12: correspondence relation storage unit
13: mixing ratio calculation section
15: flow correction unit
16: main flow path part
17: sub flow path part
19: cover
20: sealing element
21: inflow flow path
22: outflow channel
23: flow path for flow rate detection
24: flow path for detecting physical parameters
25A: detecting element arranging part
25B: detecting element arranging part
26: resistor body
100. 100A, 100B, 102: detection device
101: pressure detection device
500: oxygen concentrator
501: compressor with a compressor housing having a plurality of compressor blades
502: sieve bed
503: oxygen tank
504: flow control solenoid valve