Horizontal annular welding construction platform for bin

文档序号:1198161 发布日期:2020-09-01 浏览:4次 中文

阅读说明:本技术 仓筒水平环形焊接施工平台 (Horizontal annular welding construction platform for bin ) 是由 杜瑞刚 吴博 吴长德 于 2020-06-20 设计创作,主要内容包括:本发明涉及一种仓筒水平环形焊接施工平台,包括挂篮和设置于挂篮中的操作平台,挂篮后围框为爬梯,挂篮左、右围框的顶部设有吊耳,挂篮上部设有向前伸出的左挑梁、右挑梁,左挑梁、右挑梁前端设有行走轮组件;行走轮组件包括与挑梁固接的连接架,连接架中安装两个行走轮,行走轮设置在仓筒钢板上沿;至少一个行走轮组件配置有动力组件,动力组件包括从动齿轮和主动齿轮,其中从动齿轮固接于行走轮侧面,主动齿轮设置于两个从动齿轮中间且与从动齿轮啮合;主动齿轮的轴杆另一端固接链轮,链轮上安装链条,本平台自身面积小,制作成本低,可随筒体焊接推进而移动,构架安全可靠。(The invention relates to a horizontal annular welding construction platform for a bin, which comprises a hanging basket and an operation platform arranged in the hanging basket, wherein a rear surrounding frame of the hanging basket is a crawling ladder, lifting lugs are arranged at the tops of a left surrounding frame and a right surrounding frame of the hanging basket, a left cantilever beam and a right cantilever beam which extend forwards are arranged at the upper part of the hanging basket, and walking wheel assemblies are arranged at the front ends of the left cantilever beam and the right cantilever beam; the walking wheel assembly comprises a connecting frame fixedly connected with the cantilever beam, two walking wheels are mounted in the connecting frame, and the walking wheels are arranged on the upper edge of the bin steel plate; at least one walking wheel assembly is provided with a power assembly, the power assembly comprises a driven gear and a driving gear, wherein the driven gear is fixedly connected to the side surface of the walking wheel, and the driving gear is arranged between the two driven gears and is meshed with the driven gears; the other end of the shaft lever of the driving gear is fixedly connected with a chain wheel, and a chain is arranged on the chain wheel.)

1. The utility model provides a horizontal annular welding construction platform in storage cylinder, includes hangs the basket and sets up the operation platform who hangs in the basket, encloses the frame behind the hanging basket and is the cat ladder, and the top that hangs the basket left and right side and enclose the frame is equipped with lug, characterized by: the upper part of the hanging basket is provided with a left cantilever beam and a right cantilever beam which extend forwards, and the front ends of the two cantilever beams (4) are provided with a traveling wheel assembly (5); the walking wheel assembly (5) comprises a connecting frame (51) fixedly connected with the cantilever beam (4), two walking wheels (52) are arranged in the connecting frame (51), and the walking wheels (52) are arranged on the upper edge of the bin steel plate (10); at least one walking wheel assembly (5) is provided with a power assembly (6), the power assembly (6) comprises a driven gear (61) and a driving gear (62), wherein the driven gear (61) is fixedly connected to the side surface of the walking wheel (52), and the driving gear (62) is arranged between the two driven gears (61) and meshed with the driven gears (61); the other end of the shaft lever of the driving gear (62) is fixedly connected with a chain wheel (64), and a chain (63) is arranged on the chain wheel (64).

2. The horizontal annular welding construction platform for the bin according to claim 1, which is characterized in that: the diameter of the chain wheel (64) is more than or equal to the sum of the diameters of the two driven gears (61) and the driving gear (62).

3. The horizontal annular welding construction platform for the bin according to claim 1, which is characterized in that: the lower part of the hanging basket is provided with a supporting rod (7), the front end of the supporting rod (7) is provided with a horizontal directional wheel (8), and the periphery of the horizontal directional wheel (8) is in contact with the outer wall of the bin barrel.

4. The horizontal annular welding construction platform for the bin according to claim 3, which is characterized in that: the horizontal directional wheel (8) is connected with the supporting rod (7) through a screw rod (11).

5. The horizontal annular welding construction platform for the bin according to claim 1, which is characterized in that: two layers of operating platforms (9) are arranged in the hanging basket and are respectively arranged at the bottom and the middle of the hanging basket.

6. The horizontal annular welding construction platform for the bin according to claim 2, which is characterized in that: the lower end of the chain (63) naturally droops.

7. The horizontal annular welding construction platform for the bin according to claim 2, which is characterized in that: the lower end of the chain (63) is arranged on a power chain wheel, and the power chain wheel is connected with a motor and a speed reducer.

Technical Field

The invention belongs to a construction platform, and particularly relates to a construction platform for annular horizontal welding of a bin cylinder.

Background

In the industrial building field, a large amount of multi-section bin barrel welding and mounting projects exist, in the field, high-end welding mechanical equipment, namely an annular automatic welding machine appears, but the mechanical equipment is high in price, the maintenance condition often appears, and the overall economic effect is poor, so that most construction units rarely select the annular automatic blasting machine. In actual construction, an automatic circular seam welding machine is mostly used, and the operation is still carried out according to the traditional hanging scaffold or the method of building a circular construction platform and paving a wood springboard. The engineering is high-altitude operation, the traditional hanging scaffold or the construction platform is more in material consumption, the construction cost is high, and the safety of the hanging scaffold in construction is poor. With the progress of the building industry, the existing traditional practice does not meet the requirements of quick construction, safety, stability and movement at any time.

Disclosure of Invention

The invention aims to solve the technical problems that in the prior art, the manner of hanging scaffold or construction platform erection is adopted for bin welding, so that financial resources and material resources are consumed, and the safety cannot be guaranteed.

In order to solve the technical problems, the technical scheme provided by the invention is as follows:

a horizontal annular welding construction platform for a bin comprises a hanging basket and an operation platform arranged in the hanging basket, wherein a rear surrounding frame of the hanging basket is a crawling ladder, lifting lugs are arranged at the top of a left surrounding frame and the top of a right surrounding frame of the hanging basket, a left cantilever beam and a right cantilever beam which extend forwards are arranged at the upper part of the hanging basket, and walking wheel assemblies are arranged at the front ends of the left cantilever beam and the right cantilever beam; the walking wheel assembly comprises a connecting frame fixedly connected with the cantilever beam, two walking wheels are mounted in the connecting frame, and the walking wheels are arranged on the upper edge of the bin steel plate; at least one walking wheel assembly is provided with a power assembly, the power assembly comprises a driven gear and a driving gear, wherein the driven gear is fixedly connected to the side surface of the walking wheel, and the driving gear is arranged between the two driven gears and is meshed with the driven gears; the other end of the shaft lever of the driving gear is fixedly connected with a chain wheel, and a chain is arranged on the chain wheel.

This device preparation is simpler relatively, and the regional area of platform self is little than conventional construction platform, and the structural frame steel material is few, can be great degree save the use of wood system springboard and support scaffold, make the cost cheaper. The platform moves along with the propulsion of the welding of the cylinder body, has strong operability, safety and reliability, and is very suitable for the installation and welding operation of a multi-section annular cylinder body structure on site.

Preferably, the diameter of the chain wheel is larger than or equal to the sum of the diameters of the two driven gears and the driving gear.

Preferably, the lower part of the hanging basket is provided with a support rod, the front end of the support rod is provided with a horizontal directional wheel, and the periphery of the horizontal directional wheel is in contact with the outer wall of the bin barrel.

Preferably, the horizontal orientation wheel is connected with the support rod through a lead screw.

Preferably, two layers of operating platforms are arranged in the hanging basket and are respectively arranged at the bottom and the middle of the hanging basket.

Preferably, the lower end of the chain naturally sags. Or the power chain wheel is arranged on the power chain wheel, and the power chain wheel is connected with the motor and the speed reducer.

Drawings

FIG. 1 is a general structure diagram of the construction platform;

FIG. 2 is a view of the construction of the walking wheel assembly and power assembly;

FIG. 3 is a schematic diagram of the force applied by the power assembly;

FIG. 4 is a schematic view of a road wheel assembly mounting structure;

fig. 5 is a view showing a structure of a horizontally oriented wheel.

The specification marks the description: a rear enclosure frame-1; a right and a right surrounding frame-2; a lifting lug-3; cantilever beam-4; a traveling wheel assembly-5; a connecting frame-51; a road wheel 52; -a power assembly-6; a driven gear-61; a drive gear-62; a chain-63; a sprocket-64; a strut-7; a horizontally oriented wheel-8; an operating platform-9; a bin steel plate-10; a lead screw-11.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The horizontal annular welding construction platform for the bin cylinder comprises a hanging basket and an operation platform 9 arranged in the hanging basket, wherein a rear surrounding frame 1 of the hanging basket is a ladder stand, lifting lugs 3 are arranged at the tops of a left surrounding frame 2 and a right surrounding frame 2 of the hanging basket, a left cantilever beam and a right cantilever beam (hereinafter collectively referred to as cantilever beams) extending forwards are arranged at the upper part of the hanging basket, and a walking wheel assembly 5 is arranged at the outer end of each cantilever beam 4; the walking wheel assembly 5 comprises a connecting frame 51 fixedly connected with the cantilever beam 4, two walking wheels 52 are arranged in the connecting frame 51, and the walking wheels 52 are arranged on the upper edge of the bin steel plate 10; at least one walking wheel assembly 5 is provided with a power assembly 6, the power assembly 6 comprises a driven gear 61 and a driving gear 62, wherein the driven gear 61 is fixedly connected to one side of the walking wheel, and the driving gear 62 is arranged between the two driven gears 61 and is meshed with the driven gears 61; the other end of the shaft lever of the driving gear 62 is fixedly connected with a chain wheel 64, and a chain 63 is arranged on the chain wheel 64.

Based on the principle that the larger the moment, the smaller the force, the diameter of the sprocket 64 is equal to or larger than the sum of the diameters of the driven gear 61 and the driving gear 62. The chain wheel 64 is rotated by pulling the chain 63, so as to drive the driven gear 61 and the travelling wheel 52 to rotate, and the operation platform moves on the bin. The chain 63 may be pulled manually or by any known means. For example, the lower end of the chain 63 is mounted on a power sprocket, and the power sprocket is connected with a motor and a speed reducer. And the hanging basket can be moved more conveniently and more laborsavingly by matching the controller.

The lower part of the hanging basket is provided with a supporting rod 7, the outer end of the supporting rod 7 is provided with a horizontal directional wheel 8, and the periphery of the horizontal directional wheel 8 is in contact with the outer wall of the bin barrel. Furthermore, the horizontal orientation wheel 8 is a pulley, a pulley frame of the horizontal orientation wheel 8 is connected with a lead screw 11, and the lead screw 11 is arranged in the support rod 7. The position of the horizontal orientation wheel 8 is adjusted by the rotatable lead screw, and the upright posture of the construction hanging basket can be still kept when the outer side of the welded component inclines. The walking track of the horizontally oriented wheel in the other direction can be used as a reference for judging whether the hanging basket moves horizontally or not.

Two layers of operating platforms 9 can be arranged in the hanging basket and are respectively arranged at the bottom and the middle of the hanging basket. Under the condition of ensuring the stability of the fixing structure of the operating platform, the operating platform 9 can be designed to be detachable and fixed at the bottom of the hanging basket or any height according to construction requirements.

During operation, the construction platform is hoisted by a crane, the walking wheels are aligned with the upper edge of the bin, and the hanging basket is hung on the upper edge of the bin steel plate 10. The mobile construction platform provided by the invention is not limited to welding a circular bin, and is also suitable for linear welding of other vertical steel plates.

The height of the operating platform is fixed in advance according to the height of a welding seam, the chain 63 is pulled to drive the power gear 62 to rotate, the power gear 62 drives the driven gear 61 to rotate, the driven gear 61 is fixedly connected with the walking wheel 52, the walking wheel 52 is installed in the connecting frame 51, and the connecting frame 51 pulls the hanging basket to walk. The hanging basket of the left chain 63 is pulled to move rightwards, and the hanging basket of the right chain is pulled to move leftwards. And pulling the chain to move the hanging basket to the welding point to perform welding. The welding propulsion is matched with the movement of the hanging basket to complete the annular welding of the barrel.

The operating personnel can enter the construction hanging basket from the crawling ladder, and after the operation is finished, the personnel can withdraw on the original way, and the device can be hung on the ground by using a crane.

The invention has the advantages of relatively simple manufacture, smaller area of the platform per se than that of a conventional construction platform, less steel material consumption of the structural frame, capability of saving the use of a wooden gangplank and a supporting scaffold to a greater extent and lower manufacturing cost. The platform moves along with the propulsion of the welding of the cylinder body, has strong operability, safety and reliability, and is very suitable for the installation and welding operation of a multi-section annular cylinder body structure on site.

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