阅读说明：本技术 黑加仑饮料灌装消毒一体机 (Blackcurrant beverage filling and sterilizing integrated machine ) 是由 徐建凌 林日辉 缪来耿 于 2020-06-30 设计创作，主要内容包括：本发明公开了黑加仑饮料灌装消毒一体机,其技术方案要点是：包括机架,还包括：支撑架和传动连接在所述支撑架上的传输带；用于抓取包装瓶至所述传输带上方的抓取机构；可调整高度的紫外线杀菌组件；用于带动所述支撑架和所述传输带进行高度调整的调节组件；设置在所述传输带上方的用于对所述包装瓶灌装的灌装组件；以及用于控制包装瓶内液位的光线控制组件；本黑加仑饮料灌装消毒一体机在使用时可以利用抓取机构将包装瓶抓取放置到传输带上方,利用传输带带动包装瓶前进,在包装瓶前进的过程中能够先被紫外线杀菌组件所消毒杀菌,本黑加仑饮料灌装消毒一体机具有工作效率高、自动化水平高的优点。(The invention discloses a blackcurrant beverage filling and sterilizing integrated machine, which has the technical scheme that: including the frame, still include: the conveying belt is in transmission connection with the supporting frame; the grabbing mechanism is used for grabbing the packaging bottles above the conveying belt; the height-adjustable ultraviolet sterilization component; the adjusting component is used for driving the supporting frame and the conveying belt to adjust the height; the filling assembly is arranged above the conveying belt and is used for filling the packaging bottles; and a light control assembly for controlling the liquid level in the packaging bottle; this blackcurrant beverage filling disinfection all-in-one can utilize when using to snatch the mechanism and snatch the packing bottle and place the transmission band top, utilizes the transmission band to drive the packing bottle and gos forward, can be disinfected by ultraviolet sterilization subassembly earlier at the in-process that the packing bottle gos forward, and this blackcurrant beverage filling disinfection all-in-one has work efficiency height, advantage that the automation level is high.)

1. Blackcurrant beverage filling disinfection all-in-one, including frame (1), its characterized in that still includes:

the device comprises a support frame (11) and a transmission belt (12) in transmission connection with the support frame (11);

the grabbing mechanism (2) is used for grabbing the packaging bottles (10) to the position above the conveying belt (12);

the height-adjustable ultraviolet sterilization component (3);

the adjusting component (4) is used for driving the supporting frame (11) and the conveying belt (12) to adjust the height;

a filling assembly (5) arranged above the conveyor (12) and used for filling the packaging bottles (10);

and a light control assembly (6) for controlling the liquid level in the packaging bottle (10).

2. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 1, wherein: the grabbing mechanism (2) comprises a first clamping plate (21), a second clamping plate (22), a first rotary oil cylinder (23), a first supporting plate (24), a T-shaped supporting plate (25), a second rotary oil cylinder (26) and a first hydraulic cylinder (27), clamping openings for clamping the packaging bottle (10) are respectively formed in the first clamping plate (21) and the second clamping plate (22), the first clamping plate (21) is rotatably connected with the second clamping plate (22), a cylinder body of the first rotary oil cylinder (23) is fixed on the first clamping plate (21) to drive the second clamping plate (22) to rotate, the first supporting plate (24) is fixed on the first clamping plate (21), the first supporting plate (24) is rotatably connected in the opening of the T-shaped supporting plate (25), a cylinder body of the second rotary oil cylinder (26) is fixed on the T-shaped supporting plate (25) to drive the first supporting plate (24) to rotate, the first support frame (11) is fixed on the rack (1), a cylinder body of the first hydraulic cylinder (27) is fixed on the rack (1), and the end part of a piston rod of the first hydraulic cylinder (27) is fixed on the T-shaped support plate (25).

3. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 1, wherein: ultraviolet sterilization subassembly (3) are including supporting tube barrel (31), L shaped plate (32), bearing board (33) and a plurality of ultraviolet sterilization fluorescent tube (34), it fixes to support tube barrel (31) on support frame (11), L shaped plate (32) slide and connect in supporting tube barrel (31), bearing board (33) are fixed L shaped plate (32) end side, a plurality of ultraviolet sterilization fluorescent tube (34) are installed respectively on bearing board (33).

4. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 1, wherein: adjusting part (4) include connecting seat (41), sliding seat (42), sliding tray (43), first servo motor (44) and drive screw (45), connecting seat (41) welded fastening is in on support frame (11), sliding seat (42) are fixed on connecting seat (41), sliding tray (43) are seted up supply in frame (1) sliding seat (42) are vertical, first servo motor (44) are fixed on frame (1), the end fixing of drive screw (45) the motor shaft tip of first servo motor (44), drive screw (45) with rotate between frame (1) and be connected, drive screw (45) with threaded connection between sliding tray (42).

5. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 1, wherein: filling subassembly (5) include second backup pad (51), beverage fill (52), fill lid (53), pressure release hole (54), drainage pipe (55), solenoid electric valve (56) and filling tube head (57), second backup pad (51) are fixed in frame (1), beverage fill (52) are fixed second backup pad (51) tip, fill lid (53) joint is in the top opening part of beverage fill (52), pressure release hole (54) are seted up on fill lid (53), drainage pipe (55) intercommunication is fixed the bottom of beverage fill (52), solenoid electric valve (56) are installed on drainage pipe (55), filling tube head (57) integrated into one piece is in the tip of drainage pipe (55).

6. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 1, wherein: the light control assembly (6) comprises a first vertical plate (61), a second vertical plate (62), a light generator (63) and a light receiver (64), wherein the first vertical plate (61) and the second vertical plate (62) are symmetrically fixed on two sides of the transmission belt (12), the light generator (63) is adjustably mounted on one surface, close to the second vertical plate (62), of the first vertical plate (61), the light receiver (64) is adjustably mounted on one surface, close to the first vertical plate (61), of the second vertical plate (62), the light generator (63) is used for emitting modulation signals, and the light receiver (64) is used for receiving the modulation signals and outputting high and low electric sheets to be fed back to the PLC.

7. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 3, wherein: a protruding column (321) is welded and fixed on the L-shaped plate (32), a kidney-shaped groove (311) for the protruding column (321) to pass through is formed in the fixing cylinder, and a locking sleeve (322) is connected to the outer thread of the protruding column (321).

8. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 1, wherein: the both ends of support frame (11) are rotated and are connected with first roller (111) and second roller (112), transmission band (12) transmission is connected first roller (111) with the outside of second roller (112), still be fixed with the drive on support frame (11) first roller (111) pivoted second servo motor (113).

9. The blackcurrant beverage filling and disinfecting all-in-one machine of claim 1, wherein: a plurality of partition plates (121) are fixed above the conveying belt (12) at equal intervals.

Technical Field

The invention relates to the field of beverage processing, in particular to a blackcurrant beverage filling and sterilizing integrated machine.

Background

Blackcurrant beverages are a kind of beverage which has been newly developed in recent years, have an advantage of novel mouthfeel, and are favored by many consumers. An essential step in the production process of blackcurrant beverages is filling.

Can refer to the existing Chinese patent with publication number CN109515887A, which discloses a strawberry solid beverage filling machine with a compression and exhaust function, comprising a movable base, a discharge port, a machine box body, a feeding bin hopper, a packaging film, a film supply mechanism, a controller, an edge sealing mold and a cutter, wherein the bottom end of the machine box body is arranged at the upper end of the movable base in an arc welding mode, the discharge port is welded at the lower end of the left surface of the machine box body, the right end of the cutter is embedded and arranged at the lower end of the left surface of the machine box body and is positioned at the upper end of the discharge port, the edge sealing mold is embedded and arranged at the upper end of the left surface of the machine box body, the controller is embedded and arranged at the left surface of the machine box body and is positioned at the rear end of the edge sealing mold, the lower end of the film supply mechanism is buckled and connected with the edge sealing mold and is welded and arranged at the upper end of the left, and is positioned at the right end of the film supply mechanism.

The strawberry-flavored solid beverage filling machine with the compressed air exhausting function has the capability of actively exhausting air to the packaging container. However, the strawberry-flavored solid beverage filling machine with the compressed air exhausting function still has some defects, such as low automation efficiency; the packaging bottle can not be sterilized before filling, and additional process arrangement is needed; the filling height can not be adjusted according to the height of the packaging bottle.

Disclosure of Invention

In view of the problems mentioned in the background, the present invention is directed to a blackcurrant beverage filling and sterilizing all-in-one machine, which solves the problems mentioned in the background.

The technical purpose of the invention is realized by the following technical scheme:

blackcurrant beverage filling disinfection all-in-one, including the frame, still include:

the conveying belt is in transmission connection with the supporting frame;

the grabbing mechanism is used for grabbing the packaging bottles above the conveying belt;

the height-adjustable ultraviolet sterilization component;

the adjusting component is used for driving the supporting frame and the conveying belt to adjust the height;

the filling assembly is arranged above the conveying belt and is used for filling the packaging bottles;

and a light control assembly for controlling the liquid level in the packaging bottle.

Preferably, the grabbing mechanism comprises a first clamping plate, a second clamping plate, a first rotating oil cylinder, a first supporting plate, a T-shaped supporting plate, a second rotating oil cylinder and a first hydraulic cylinder, the first clamping plate and the second clamping plate are respectively provided with clamping openings for clamping the packaging bottle, the first clamping plate is rotationally connected with the second clamping plate, the cylinder body of the first rotary oil cylinder is fixed on the first clamping plate to drive the second clamping plate to rotate, the first supporting plate is fixed on the first clamping plate and is rotatably connected in the opening of the T-shaped supporting plate, the cylinder body of the second rotary oil cylinder is fixed on the T-shaped supporting plate to drive the first supporting plate to rotate, the first support frame is fixed on the rack, a cylinder body of the first hydraulic cylinder is fixed on the rack, and the end part of a piston rod of the first hydraulic cylinder is fixed on the T-shaped support plate.

Preferably, the ultraviolet sterilization assembly comprises a support pipe barrel, an L-shaped plate, a bearing plate and a plurality of ultraviolet sterilization lamp tubes, the support pipe barrel is fixed on the support frame, the L-shaped plate is connected in the support pipe barrel in a sliding manner, the bearing plate is fixed on the end side of the L-shaped plate, and the ultraviolet sterilization lamp tubes are respectively installed on the bearing plate.

Preferably, the adjusting assembly comprises a connecting seat, a sliding groove, a first servo motor and a driving screw rod, the connecting seat is welded and fixed on the supporting frame, the sliding seat is fixed on the connecting seat, the sliding groove is formed in the rack and is used for the sliding seat to vertically slide, the first servo motor is fixed on the rack, the end part of the driving screw rod is fixed at the end part of a motor shaft of the first servo motor, the driving screw rod is rotatably connected with the rack, and the driving screw rod is in threaded connection with the sliding seat.

Preferably, the filling subassembly includes second backup pad, beverage hopper, fill lid, pressure release hole, drain pipe, solenoid electric valve and filling tube head, the second backup pad is fixed in the frame, the beverage hopper is fixed second backup pad tip, the fill lid joint is in the open-top department of beverage hopper, the pressure release hole is seted up on the fill lid, the drain pipe intercommunication is fixed the bottom of beverage hopper, solenoid electric valve installs on the drain pipe, filling tube head integrated into one piece is in drain pipe's tip.

Preferably, the light control assembly comprises a first vertical plate, a second vertical plate, a light generator and a light receiver, the first vertical plate and the second vertical plate are symmetrically fixed on two sides of the transmission band, the light generator is adjustably mounted on one surface, close to the second vertical plate, of the first vertical plate, the light receiver is adjustably mounted on one surface, close to the first vertical plate, of the second vertical plate, the light generator is used for emitting modulation signals, and the light receiver is used for receiving the modulation signals and outputting high and low electric sheets to be fed back to the PLC controller.

Preferably, a protruding column is welded and fixed on the L-shaped plate, a kidney-shaped groove for the protruding column to pass through is formed in the fixing cylinder, and a locking sleeve is connected to the outer portion of the protruding column through threads.

Preferably, the two ends of the support frame are rotatably connected with a first roller and a second roller, the transmission belt is in transmission connection with the outer portions of the first roller and the second roller, and a second servo motor for driving the first roller to rotate is further fixed on the support frame.

Preferably, a plurality of partition plates are fixed above the conveying belt at equal intervals.

In summary, the invention has at least the following beneficial effects:

when the blackcurrant beverage filling and sterilizing all-in-one machine is used, a packaging bottle can be grabbed and placed above the conveying belt by the grabbing mechanism, the conveying belt is used for driving the packaging bottle to move forward, the packaging bottle can be sterilized by the ultraviolet sterilization component in the moving forward process, then the filling depth can be controlled under the action of the filling component and the light control component, and then the packaging bottle can be conveyed out by the conveying belt, so that the blackcurrant beverage filling and sterilizing all-in-one machine has the advantages of high working efficiency and high automation level; in addition, because the height of support frame and transmission band can rely on adjusting part to increase in this blackcurrant beverage filling disinfection all-in-one, so can use the height according to the packing bottle adjustment of co-altitude not, have great adaptability, owing to integrated ultraviolet sterilization subassembly on it, so it can reach the sterile purpose of disinfecting under the prerequisite that save set occupied space.

Drawings

FIG. 1 is one of the schematic structural diagrams of the present invention;

FIG. 2 is a second schematic structural diagram of the present invention;

FIG. 3 is a schematic view of the present invention showing the structure at the grasping mechanism;

FIG. 4 is a schematic view of the present invention showing the structure of the UV sterilization assembly;

FIG. 5 is a schematic view of the invention showing the structure at the adjustment assembly;

fig. 6 is a schematic view of the present invention showing the filling assembly and the light control assembly.

Reference numerals: 1. a frame; 10. packaging bottles; 11. a support frame; 12. a conveyor belt; 2. a grabbing mechanism; 3. an ultraviolet sterilization component; 4. an adjustment assembly; 5. a filling assembly; 6. a light control assembly; 21. a first splint; 22. a second splint; 23. a first rotary cylinder; 24. a first support plate; 25. a T-shaped support plate; 26. a second rotary cylinder; 27. a first hydraulic cylinder; 31. supporting the tube barrel; 32. an L-shaped plate; 33. a support plate; 34. an ultraviolet germicidal lamp tube; 41. a connecting seat; 42. a sliding seat; 43. a sliding groove; 44. a first servo motor; 45. a drive screw; 51. a second support plate; 52. a beverage hopper; 53. a bucket cover; 54. a pressure relief vent; 55. a liquid discharge conduit; 56. an electromagnetic control valve; 57. filling the tube head; 61. a first vertical plate; 62. a second vertical plate; 63. a light generator; 64. a light receiver; 321. a projecting post; 311. a kidney-shaped groove; 322. a locking sleeve; 111. a first roller; 112. a second roller; 113. a second servo motor; 121. a partition plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.