阅读说明：本技术 纺织面料用异型涤纶丝阻燃处理装置 (Flame-retardant treatment device for special-shaped polyester yarns for textile fabric ) 是由 不公告发明人 于 2020-06-17 设计创作，主要内容包括：本发明公开了纺织面料用异型涤纶丝阻燃处理装置,包括底座,底座上设有机架,机架上设有阻燃浸染机构,机架的侧部位置设有收卷轮,机架的侧部位置设有驱动电机,驱动电机的前部设有驱动轴,驱动轴的前端安装在收卷轮的轴向位置；机架的内部设有浸渍仓,浸渍仓的内部为浸渍腔,浸渍仓的顶部为开口结构,阻燃浸染机构包括第二液压缸,第二液压缸的下部设有呈倾斜状的第二活塞杆,第二活塞杆的下端设有浸渍架,浸渍架的下部两侧均设有定位筒,定位筒之间安装有浸渍放卷轮,浸渍放卷轮安装在浸渍仓的内部。本发明通过主动齿轮使浸渍放卷轮转动稳定性更加好；大大提高了对纺织面料用异型涤纶丝进行阻燃剂溶液浸染的效率。(The invention discloses a flame-retardant treatment device for special-shaped polyester yarns for textile fabrics, which comprises a base, wherein a rack is arranged on the base, a flame-retardant dip-dyeing mechanism is arranged on the rack, a winding wheel is arranged at the side part of the rack, a driving motor is arranged at the side part of the rack, a driving shaft is arranged at the front part of the driving motor, and the front end of the driving shaft is arranged at the axial position of the winding wheel; the inside of frame is equipped with the flooding storehouse, and the inside in flooding storehouse is the flooding chamber, and the top in flooding storehouse is open structure, and fire-retardant dip dyeing mechanism includes the second pneumatic cylinder, and the lower part of second pneumatic cylinder is equipped with the second piston rod that is the slope form, and the lower extreme of second piston rod is equipped with the flooding frame, and the lower part both sides of flooding frame all are equipped with a location section of thick bamboo, install flooding unreel wheel between the location section of thick bamboo, and flooding unreels the wheel and installs the inside in flooding storehouse. The dipping unwinding wheel has better rotation stability through the driving gear; the efficiency of carrying out the dip-dyeing of flame retardant solution to the abnormal shape polyester yarn for textile fabric is greatly improved.)

1. The flame-retardant treatment device for the special-shaped polyester yarns for the textile fabric comprises a base, wherein a rack is arranged on the base, a flame-retardant dip-dyeing mechanism is arranged on the rack, a winding wheel is arranged at the side part of the rack, a driving motor is arranged at the side part of the rack, a driving shaft is arranged at the front part of the driving motor, and the front end of the driving shaft is arranged at the axial position of the winding wheel;

the method is characterized in that: the flame-retardant dip dyeing machine comprises a frame, a flame-retardant dip dyeing mechanism and a flame-retardant dip dyeing mechanism, wherein the frame is internally provided with a dipping bin, the dipping bin is internally provided with a dipping cavity, the top of the dipping bin is of an open structure, the flame-retardant dip dyeing mechanism comprises a second hydraulic cylinder, the lower part of the second hydraulic cylinder is provided with a second piston rod in an inclined shape, the lower end of the second piston rod is provided with a dipping frame, two sides of the lower part of the dipping frame;

the top of the rack is provided with a fixed seat and a positioning frame which are arranged side by side, both sides of the top of the positioning frame are provided with positioning discs, a positioning shaft is arranged between the positioning discs, the rear part of a second hydraulic cylinder is sleeved on the outer peripheral surface of the positioning shaft, the outer side wall of the rear part of the second hydraulic cylinder is provided with a third driving gear, the fixed seat is provided with a stepping motor, the front part of the stepping motor is provided with a driving shaft, the outer peripheral surface of the driving shaft is sleeved with a rotating gear, and the rotating gear;

the top of frame is equipped with actuating mechanism, and actuating mechanism includes synchronous machine, and synchronous machine installs on the top of frame, and synchronous machine's front portion is equipped with the drive shaft, and the outer peripheral face cover of drive shaft is equipped with second drive gear, and the axial outer end of flooding unreeling wheel is equipped with the driving gear, and the driving gear passes through the chain with second drive gear and is connected.

2. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 1, characterized in that: the synchronous motor is arranged in the movable bin, pulleys are arranged at four corners of the bottom of the movable bin, guide rails are arranged on two sides of the top surface of the rack, and the pulleys are arranged on the guide rails; an open cavity is arranged in the middle of the top surface of the frame, and the chain passes through the open cavity; the top of the frame is provided with a first hydraulic cylinder, the front part of the first hydraulic cylinder is provided with a first piston rod, and the front end of the first piston rod is connected with the rear part of the movable bin.

3. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 2, characterized in that: the top of the guide rail is provided with a guide groove, and the pulley is arranged in the guide groove.

4. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 1, characterized in that: the inside in flooding storehouse is equipped with stirring vane, and the bottom intermediate position in flooding storehouse is equipped with the stirred tubular, is equipped with the rubber spare between the bottom intermediate position in stirred tubular and flooding storehouse, and the bottom axial of stirred tubular is equipped with the location axle that is vertical arrangement, and the interior bottom in the frame is installed to the location axle.

5. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 4, characterized in that: the bottom cover of agitator pipe is equipped with driven gear, and the outside position in flooding storehouse is equipped with agitator motor, and agitator motor's lower part is equipped with the rotation axis, and the outer peripheral face cover of rotation axis is equipped with first drive gear, first drive gear and driven gear meshing.

6. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 5, characterized in that: a transmission gear is arranged between the first driving gear and the driven gear, an installation shaft which is vertically arranged is arranged at the inner bottom position of the rack, and the transmission gear is sleeved on the outer peripheral surface of the end part of the installation shaft.

7. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 5, characterized in that: the outer side position of the dipping bin is provided with a buckling frame, and the stirring motor is arranged on the buckling frame.

8. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 5, characterized in that: the outer peripheral surface of the lower end of the stirring pipe is provided with guide vanes which are inclined and are arranged above the driven gear.

9. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 1, characterized in that: and a traction wheel is arranged on the side wall of the top of the impregnation bin and is arranged between the impregnation unwinding wheel and the winding wheel.

10. The profiled polyester yarn flame-retardant treatment device for the textile fabric as recited in claim 1, characterized in that: the top of the inside of the frame is provided with a positioning seat, the top surface of the positioning seat is provided with a positioning groove, and the lower part of the second hydraulic cylinder is arranged in the positioning groove.

Technical Field

The invention relates to a flame-retardant treatment device, in particular to a special-shaped polyester yarn flame-retardant treatment device for textile fabrics.

Background

The polyester monofilaments are various in types, and include flame-retardant monofilaments, triangular special-shaped monofilaments, flat monofilaments, high-shrinkage monofilaments, hollow monofilaments, cationic monofilaments, full-dull monofilaments, ultraviolet-proof monofilament PET monofilament nylon monofilaments and the like. The main production process of the polyester monofilament mainly comprises a one-step production process and a two-step production process. The technology of high-speed spinning and high-speed drawing and twisting is a typical two-step process route, and the most process routes are adopted for producing the polyester monofilaments. At high winding speed, the fiber generates certain orientation degree, and the structure is relatively stable. The stretching and twisting are indispensable procedures in the production of polyester monofilaments and are called secondary forming. The stretching leads the structural units of the fiber to obtain stable and steady orientation, thereby achieving the purpose of improving the physical and mechanical properties of the finished fiber. The profiled fiber is made by a spinneret with non-circular holes in the spinning forming process and has various cross-sectional shapes. At present, at least dozens of types of profiled fibers exist, and about half of polyester fibers, polyamide fibers and polyacrylonitrile fibers sold in the market are profiled fibers. The existing impregnation equipment is inconvenient for dip-dyeing the special-shaped polyester yarns for the textile fabrics in the flame-retardant dye liquor, and the dip-dyeing treatment efficiency of the special-shaped polyester yarns for the textile fabrics is low.

Disclosure of Invention

The invention aims to solve the technical problem that the lifting adjustment of the dipping unreeling wheel is more flexible; the dipping unwinding wheel has better rotation stability through the driving gear; the flame-retardant treatment device for the special-shaped polyester yarns for the textile fabric greatly improves the efficiency of dip-dyeing the special-shaped polyester yarns for the textile fabric by using the flame retardant solution.

The invention is realized by the following technical scheme:

the flame-retardant treatment device for the special-shaped polyester yarns for the textile fabric comprises a base, wherein a rack is arranged on the base, a flame-retardant dip-dyeing mechanism is arranged on the rack, a winding wheel is arranged at the side part of the rack, a driving motor is arranged at the side part of the rack, a driving shaft is arranged at the front part of the driving motor, and the front end of the driving shaft is arranged at the axial position of the winding wheel; the flame-retardant dip dyeing machine comprises a frame, a flame-retardant dip dyeing mechanism and a flame-retardant dip dyeing mechanism, wherein the frame is internally provided with a dipping bin, the dipping bin is internally provided with a dipping cavity, the top of the dipping bin is of an open structure, the flame-retardant dip dyeing mechanism comprises a second hydraulic cylinder, the lower part of the second hydraulic cylinder is provided with a second piston rod in an inclined shape, the lower end of the second piston rod is provided with a dipping frame, two sides of the lower part of the dipping frame; the top of the rack is provided with a fixed seat and a positioning frame which are arranged side by side, both sides of the top of the positioning frame are provided with positioning discs, a positioning shaft is arranged between the positioning discs, the rear part of a second hydraulic cylinder is sleeved on the outer peripheral surface of the positioning shaft, the outer side wall of the rear part of the second hydraulic cylinder is provided with a third driving gear, the fixed seat is provided with a stepping motor, the front part of the stepping motor is provided with a driving shaft, the outer peripheral surface of the driving shaft is sleeved with a rotating gear, and the rotating gear; the top of frame is equipped with actuating mechanism, and actuating mechanism includes synchronous machine, and synchronous machine installs on the top of frame, and synchronous machine's front portion is equipped with the drive shaft, and the outer peripheral face cover of drive shaft is equipped with second drive gear, and the axial outer end of flooding unreeling wheel is equipped with the driving gear, and the driving gear passes through the chain with second drive gear and is connected.

Furthermore, the synchronous motor is installed in the moving bin, pulleys are arranged at four corners of the bottom of the moving bin, guide rails are arranged on two sides of the top surface of the rack, and the pulleys are installed on the guide rails; an open cavity is arranged in the middle of the top surface of the frame, and the chain passes through the open cavity; the top of the frame is provided with a first hydraulic cylinder, the front part of the first hydraulic cylinder is provided with a first piston rod, and the front end of the first piston rod is connected with the rear part of the movable bin.

Furthermore, the top of the guide rail is provided with a guide groove, and the pulley is arranged in the guide groove.

Further, the inside in flooding storehouse is equipped with stirring vane, and the bottom intermediate position in flooding storehouse is equipped with the stirred tubular, is equipped with the rubber spare between the bottom intermediate position in stirred tubular and flooding storehouse, and the bottom axial of stirred tubular is equipped with the location axle that is vertical arrangement, and the interior bottom in the frame is installed to the location axle.

Furthermore, the bottom of the stirring pipe is sleeved with a driven gear, the outer side of the dipping bin is provided with a stirring motor, the lower part of the stirring motor is provided with a rotating shaft, the outer peripheral surface of the rotating shaft is sleeved with a first driving gear, and the first driving gear is meshed with the driven gear.

Further, a transmission gear is arranged between the first driving gear and the driven gear, a vertically-arranged installation shaft is arranged at the inner bottom position of the rack, and the transmission gear is sleeved on the outer peripheral surface of the end of the installation shaft.

Furthermore, the outer side of the dipping bin is provided with a buckling frame, and the stirring motor is arranged on the buckling frame.

Furthermore, the outer peripheral surface of the lower end of the stirring pipe is provided with guide vanes, the guide vanes are inclined, and the guide vanes are arranged above the driven gear.

Furthermore, a traction wheel is arranged on the side wall of the top of the dipping bin, and the traction wheel is installed between the dipping unwinding wheel and the winding wheel.

Furthermore, a positioning seat is arranged at the inner top of the rack, a positioning groove is formed in the top surface of the positioning seat, and the lower portion of the second hydraulic cylinder is installed in the positioning groove.

The invention has the beneficial effects that: an operator pours a fire retardant solution into the dipping bin on the outer peripheral surface of the dipping unreeling wheel to be treated, a second hydraulic cylinder controls the dipping frame to realize lifting adjustment in the inclined direction through a second piston rod, the second hydraulic cylinder drives the dipping unreeling wheel to realize lifting adjustment through the dipping frame, the dipping unreeling wheel is dipped into the fire retardant solution, so that the textile fabric of the dipping unreeling wheel is fully dipped in the fire retardant solution by using special-shaped polyester yarns, meanwhile, a stepping motor controls a rotating gear to realize rotation through a driving shaft, drives a third driving gear to realize rotation through the rotating gear, drives the rear part of the second hydraulic cylinder to realize rotation through the third driving gear, thereby adjusting the inclination of the second hydraulic cylinder, the second hydraulic cylinder with the adjusted inclination drives a second piston rod, the dipping frame and the dipping unreeling wheel to realize overturning adjustment, and indirectly performing vertical lifting adjustment on the dipping unreeling wheel, the lifting adjustment of the dipping unreeling wheel is more flexible; the driving motor controls the winding wheel to rotate through the driving shaft, and the textile fabric unwound from the dipping unwinding wheel is wound by the winding wheel through special-shaped polyester yarns; the synchronous motor controls the second driving gear to rotate through the driving shaft, the second driving gear drives the driving gear to rotate through the chain, and the driving gear enables the dipping unreeling wheel to have better rotation stability; the efficiency of carrying out the dip-dyeing of flame retardant solution to the abnormal shape polyester yarn for textile fabric is greatly improved.

Drawings

For ease of illustration, the invention is described in detail by the following specific examples and figures.

FIG. 1 is a schematic structural diagram of the special-shaped polyester yarn flame-retardant treatment device for the textile fabric.

Fig. 2 is a schematic structural diagram of the driving mechanism according to the present invention.

FIG. 3 is a schematic structural diagram of the flame-retardant dip-dyeing mechanism of the present invention.

Detailed Description

The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention will be more clearly and clearly defined.

As shown in fig. 1 to 3, the flame retardant treatment device for the special-shaped polyester yarn for the textile fabric comprises a base 1, wherein a rack 2 is arranged on the base 1, a flame retardant dip-dyeing mechanism 3 is arranged on the rack 2, a winding wheel 4 is arranged at the side position of the rack 2, a driving motor 5 is arranged at the side position of the rack 2, a driving shaft 6 is arranged at the front part of the driving motor 5, and the front end of the driving shaft 6 is arranged at the axial position of the winding wheel 4; the flame-retardant dip dyeing machine comprises a frame 2, a dip bin 7 is arranged in the frame 2, a dip cavity is formed in the dip bin 7, the top of the dip bin 7 is of an open structure, a flame-retardant dip dyeing mechanism 3 comprises a second hydraulic cylinder 33, a second piston rod 34 which is inclined is arranged at the lower part of the second hydraulic cylinder 33, a dip frame 35 is arranged at the lower end of the second piston rod 34, positioning cylinders 36 are arranged on two sides of the lower part of the dip frame 35, a dip unwinding wheel 37 is arranged between the positioning cylinders 36, and the dip unwinding wheel 37 is arranged in the dip bin 7; the top of the frame 2 is provided with a fixed seat 42 and a positioning frame 38 which are arranged side by side, two sides of the top of the positioning frame 38 are provided with positioning discs 39, positioning shafts 40 are arranged between the positioning discs 39, the rear part of the second hydraulic cylinder 33 is sleeved on the peripheral surface of the positioning shaft 40, the outer side wall of the rear part of the second hydraulic cylinder 33 is provided with a third driving gear 41, the fixed seat 42 is provided with a stepping motor 43, the front part of the stepping motor 43 is provided with a driving shaft 44, the peripheral surface of the driving shaft 44 is sleeved with a rotating gear 45, and the rotating gear 45 is meshed with the; the top of the frame 2 is provided with a driving mechanism 11, the driving mechanism 11 comprises a synchronous motor 25, the synchronous motor 25 is installed on the top of the frame 2, the front portion of the synchronous motor 25 is provided with a driving shaft 26, the outer peripheral surface of the driving shaft 26 is sleeved with a second driving gear 27, the axial outer end of the dipping unreeling wheel 37 is provided with a driving gear 28, and the driving gear 28 is connected with the second driving gear 27 through a chain 29.

The invention relates to a flame-retardant treatment device for special-shaped polyester yarns for textile fabrics, wherein an operator pours a flame retardant solution into a dipping bin 7 on the outer peripheral surface of a dipping unwinding wheel 37 to be treated, a second hydraulic cylinder 33 controls a dipping frame 35 through a second piston rod 34 to realize lifting adjustment in the inclined direction, the second hydraulic cylinder 33 drives the dipping unwinding wheel 37 through the dipping frame 35 to realize lifting adjustment, the dipping unwinding wheel 37 is dipped into the flame retardant solution, so that the special-shaped polyester yarns for textile fabrics dipped in the dipping unwinding wheel 37 are fully dipped in the flame retardant solution, meanwhile, a stepping motor 43 controls a rotating gear 45 through a driving shaft 44 to realize rotation, the rotating gear 45 drives a third driving gear 41 to realize rotation, the third driving gear 41 drives the rear part of the second hydraulic cylinder 33 to realize rotation, so that the inclination of the second hydraulic cylinder 33 can be adjusted, and the second hydraulic cylinder 33 with the adjusted inclination drives the second piston rod 34, The dipping frame 35 and the dipping unreeling wheel 37 realize overturning adjustment, so that the dipping unreeling wheel 37 can be indirectly vertically lifted and adjusted, and the lifting adjustment of the dipping unreeling wheel 37 is more flexible; the driving motor 5 controls the winding wheel 4 to rotate through the driving shaft 6, and the textile fabric unwound from the impregnation unwinding wheel 37 is wound through the winding wheel 4 by using the special-shaped polyester yarns; the synchronous motor 25 controls the second driving gear 27 to rotate through the driving shaft 26, the second driving gear 27 drives the driving gear 28 to rotate through the chain 29, and the driving gear 28 enables the dipping unreeling wheel 37 to have better rotation stability; the efficiency of carrying out the dip-dyeing of flame retardant solution to the abnormal shape polyester yarn for textile fabric is greatly improved.

Preferably, the synchronous motor 25 is installed in the moving bin 24, pulleys 30 are arranged at four corners of the bottom of the moving bin 24, guide rails 12 are arranged on two sides of the top surface of the rack 2, and the pulleys 30 are installed on the guide rails 12; an open cavity is arranged in the middle of the top surface of the frame 2, and the chain 29 passes through the open cavity; a first hydraulic cylinder 31 is arranged on the top of the frame 2, a first piston rod 32 is arranged on the front part of the first hydraulic cylinder 31, and the front end of the first piston rod 32 is connected with the rear part of the movable bin 24; the top of the guide rail 12 is provided with a guide groove, and the pulley 30 is arranged in the guide groove; the movable bin 24 can be flexibly adjusted horizontally along the guide rail 12 through the pulley 30, and the upper end of the chain 29 and the first hydraulic cylinder 31 can be more flexibly adjusted horizontally by the movement of the movable bin 24, so that the chain 29 can be more flexibly matched with the dipping unreeling wheel 37 adjusted in a lifting way.

Preferably, stirring blades 13 are arranged inside the dipping bin 7, a stirring pipe 14 is arranged at the middle position of the bottom of the dipping bin 7, a rubber piece is arranged between the stirring pipe 14 and the middle position of the bottom of the dipping bin 7, a positioning shaft 15 which is vertically arranged is axially arranged at the bottom end of the stirring pipe 14, and the positioning shaft 15 is installed at the inner bottom of the rack 2; a driven gear 17 is sleeved at the bottom end of the stirring pipe 14, a stirring motor 18 is arranged at the outer side part of the dipping bin 7, a rotating shaft 19 is arranged at the lower part of the stirring motor 18, a first driving gear 20 is sleeved on the outer peripheral surface of the rotating shaft 19, and the first driving gear 20 is meshed with the driven gear 17; a transmission gear 21 is arranged between the first driving gear 20 and the driven gear 17, a mounting shaft 22 which is vertically arranged is arranged at the inner bottom position of the rack 2, and the transmission gear 21 is sleeved on the outer peripheral surface of the end part of the mounting shaft 22; a buckling frame 23 is arranged at the outer side part of the dipping bin 7, and the stirring motor 18 is arranged on the buckling frame 23; stirring motor 18 realizes rotating through rotation axis 19 control first drive gear 20, and first drive gear 20 drives driven gear 17 through drive gear 21 and realizes rotating, and driven gear 17's rotation drives stirred tubular 14 and realizes rotating, and stirred tubular 14's rotation drives stirring vane 13 and realizes rotating, stirs the fire retardant solution in impregnation storehouse 7 fully through stirring vane 13.

Preferably, the outer peripheral surface of the lower end of the stirring pipe 14 is provided with a guide vane 16, the guide vane 16 is inclined, and the guide vane 16 is arranged above the driven gear 17; the guide vanes 16 facilitate the flame retardant droplets leaking out of the stirring pipe 14, and prevent the flame retardant droplets from flowing onto the driven gear 17, thereby protecting the driven gear 17.

Preferably, a traction wheel 8 is arranged at the top side wall position of the dipping bin 7, and the traction wheel 8 is arranged between the dipping unreeling wheel 37 and the reeling wheel 4; the special-shaped polyester yarns for the textile fabric unreeled from the dipping unreeling wheel 37 are stably conveyed to the outer peripheral surface of the reeling wheel 4 through the traction wheel 8.

Preferably, a positioning seat 9 is arranged at the top inside the frame 2, a positioning groove 10 is arranged on the top surface of the positioning seat 9, and the lower part of the second hydraulic cylinder 33 is arranged in the positioning groove 10; the positioning seat 9 positions and mounts the lower portion of the second hydraulic cylinder 33 through the positioning groove 10.

Preferably, a bubbling vessel 46 is arranged at the inner bottom surface of the impregnation bin 7, the inside of the bubbling vessel 46 is of a cavity structure, the top surface of the bubbling vessel 46 is of a net structure, an air pipeline 47 is arranged on the rack 2, one end of the air pipeline 47 penetrates through the bottom surface of the impregnation bin 7, one end of the air pipeline 47 is communicated with the inside of the bubbling vessel 46, an air inlet pump 48 is arranged at the other end of the air pipeline 47, and a one-way valve 49 is arranged on the air pipeline 47; in air duct 47 carried bubble ware 46 with gas through air intake pump 48, gas emerged the flooding storehouse 7 from the top surface of bubble ware 46 in to carry out the bubbling to the fire retardant solution in the flooding storehouse 7, make fire retardant solution more fully with textile fabric with heterotypic polyester silk flooding, make textile fabric with heterotypic polyester silk flame retardant efficiency better.

The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.