Apparatus for packaging capsules
阅读说明:本技术 用于包装胶囊的设备 (Apparatus for packaging capsules ) 是由 萨维诺·朱迪奇 于 2019-09-26 设计创作,主要内容包括:一种用于包装胶囊的设备,包括主框架(20),所述主框架(20)上定位有用于移动胶囊的系统(30),以使一个或多个胶囊(12)从入口(22)沿第一预定轴向(A-A)前进至出口(24)。所述设备包括多个操作站(200、201、203),所述多个操作站(200、201、203)用于将物质包装到多个胶囊(12)中,所述设备的特征在于,用于移动胶囊的系统(30)包括移动装置,所述移动装置包括:一对滑动轮廓件(36),其沿所述第一预定轴向(A-A)延伸并连接到所述主框架(20);第一可移动框架(87、88、89),其可相对于所述第一预定轴向(A-A)沿横向移动;驱动件,其沿所述第一预定轴向(A-A)可滑动地安装于所述第一可移动框架(87、88、89)的可移动上梁(88)上,并且定位于所述一对滑动轮廓件(36)之间。所述第一可移动框架(87、88、89)包括多个驱动销(212),该多个驱动销(212)尤其适合于驱动容纳有所述一个或多个胶囊(12)的胶囊运输支撑件(100)。(An apparatus for packaging capsules comprises a main frame (20), on which main frame (20) a system (30) for moving capsules is positioned to advance one or more capsules (12) from an inlet (22) to an outlet (24) along a first predetermined axial direction (a-a). The apparatus comprising a plurality of operating stations (200, 201, 203), the plurality of operating stations (200, 201, 203) being for packaging a substance into a plurality of capsules (12), the apparatus being characterized in that the system (30) for moving capsules comprises moving means comprising: -a pair of sliding profiles (36) extending along said first predetermined axial direction (a-a) and connected to said main frame (20); a first movable frame (87, 88, 89) movable in a transverse direction with respect to said first predetermined axial direction (A-A); a drive member slidably mounted on a movable upper beam (88) of the first movable frame (87, 88, 89) along the first predetermined axial direction (A-A) and positioned between the pair of sliding profiles (36). The first movable frame (87, 88, 89) comprises a plurality of drive pins (212), the plurality of drive pins (212) being particularly suitable for driving a capsule transport support (100) containing the one or more capsules (12).)
1. An apparatus for packaging capsules, comprising a main frame (20), on which main frame (20) a system (30) for moving capsules is positioned to advance one or more capsules (12) from an inlet (22) to an outlet (24) along a first predetermined axial direction (a-a), said apparatus comprising a plurality of operating stations (200, 201, 203) for packaging a substance into a plurality of capsules (12), characterized in that said system (30) for moving capsules comprises moving means comprising:
-a pair of sliding profiles (36) extending along said first predetermined axial direction (A-A) and connected to said main frame (20),
-a first movable frame (87, 88, 89) movable transversely with respect to said first predetermined axial direction (A-A),
-a drive member slidably mounted on a movable upper beam (88) of the first movable frame (87, 88, 89) along the first predetermined axial direction (A-A) and positioned between the pair of sliding profiles (36),
-said first movable frame (87, 88, 89) comprises a plurality of driving pins (212), the plurality of driving pins (212) being particularly suitable for driving a capsule transport support (100) containing said one or more capsules (12).
2. The apparatus according to claim 1, wherein the system (30) for moving capsules comprises a centering device comprising a lower centering assembly (53) and an upper centering assembly (37), the lower centering assembly (53) being connected to a second movable frame (57, 58, 59) movable in a transverse direction with respect to the first predetermined axial direction (a-a), the upper centering assembly (37) being connected to the sliding profile (36).
3. The apparatus according to claim 2, wherein the lower centering assembly comprises a plurality of centering pins (53), the plurality of centering pins (53) being connected to an upper centering beam (58) of the second movable frame (57, 58, 59), the centering pins (53) being particularly suitable for embedding a centering sleeve (116) of a capsule transport support (100).
4. The apparatus according to claim 3, wherein the upper centering assembly comprises a plurality of upper centering stations (37) connected to the sliding profile (36), the plurality of upper centering stations (37) being particularly suitable for abutting against a centering seat (114) of the capsule transport support (100).
5. The apparatus according to one or more of claims 2 to 4, characterized in that said second movable frame (57, 58, 59) of said centering means and said first movable frame (87, 88, 89) of said moving means are mounted in opposition on a main drive shaft (52) through respective cams (54, 84) and respective connecting rods (56, 86).
6. The apparatus according to any one of the preceding claims, wherein the system (30) for moving the capsule comprises: an assembly (60) for loading a capsule transport support (100) positioned in proximity of the inlet (22) of the system (30) for moving capsules; an assembly for unloading a capsule transport support (100) positioned in proximity to the outlet (24) of the system for moving capsules (30); and means (64) for transferring the capsule transport support (100), which extend parallel to the sliding profile (36) along the same first predetermined axial direction (a-a) and are positioned between the assembly for loading (60) and the assembly for unloading (62).
7. The apparatus according to claim 6, wherein the assembly for loading comprises a lifting machine (60), the assembly for unloading comprises a dropping machine (62), and the means for transferring the capsule transport support (100) comprise a conveyor belt (64).
8. The apparatus according to any one of the preceding claims, wherein the operating stations (200, 201, 203) are selectively associated to the system (30) for moving capsules to enable adjustment of the configuration of the apparatus (10) for packaging.
9. Capsule transport support (100), particularly suitable for use in the apparatus for packaging capsules as defined by claims 1 to 8, the capsule transport support (100) comprising a body extending according to a second predetermined axial direction (B-B) and particularly suitable for being positioned on a pair of sliding profiles (36) of moving means of the apparatus for packaging capsules, characterized in that the capsule transport support (100) comprises: -a housing (102) of one or more capsules (12), the housing (102) of the one or more capsules (12) being distributed on the body along the axial direction (B-B); and a transport recess (117) provided at each end of the body and particularly suitable for engaging with a drive pin (212) of a movable frame (87, 88, 89) of a system (30) for moving capsules of the apparatus for packaging capsules.
10. Support according to claim 9, characterized in that it comprises at least one pair of centering sleeves (116), said at least one pair of centering sleeves (116) being located at a transverse end (112) of said body along said second predetermined axial direction (B-B).
11. Support according to claim 10, characterized in that it comprises an upper centring seat (114), the upper centring seat (114) being provided at each of said ends (112).
Technical Field
The present invention relates to the field of automatic devices for packaging products in capsules, and in particular, but not exclusively, to a device for packaging capsules.
It should be noted that the term "capsule" refers herein to any container of any shape and made of any material, capable of containing therein a substance in solid or liquid form, granular or pasty, of food or non-food nature. The invention relates preferably, but not exclusively, to a capsule made of plastic material, shaped as a cup and defined by a side wall, a bottom wall and an opposite opening, particularly suitable for being closed by a cover engaging with the capsule itself.
It should further be noted that the term "packaging" refers herein to all operations necessary to provide physical protection to the substance, such as the operations of dispensing and weighing the substance inside the capsule, as well as the operations necessary to close said capsule.
Background
Known apparatuses for packaging products in containers generally comprise a conveyor in which the containers are conveyed through a series of operating stations. Conveyors are typically sized to convey containers having a particular size and dimension. In the cosmetics industry, the base of the container is less stable, the container being embedded on a support with a flat base to ensure the stability of the container on the conveyor. In this case, each support is also particularly suitable for supporting containers having a particular size and dimensions.
Many tests have shown that mounting the containers on the support considerably slows down the initial mounting operations of the machine, affecting its daily productivity. For example, in known installations, the support is fastened to the transport system by mechanical fixation and/or anchors, screws, hooks, or the like. In this way, each mounting operation forces the operator to disassemble and reassemble the support using suitable mechanical equipment, prolonging the machine mounting time.
Moreover, in the case of the production of containers with different sizes and dimensions, including the movement and packaging, the slowing is even more pronounced due to the severe constraints of the known systems.
Furthermore, known systems for packaging generally depend on the type of substance placed inside the container, so that the systems for filling containers with liquid substances are not compatible with those for filling containers with powdered or lyophilized substances.
Therefore, a need arises to obtain an extremely flexible system for packaging containers, which is able to manage easily and quickly containers of different sizes and dimensions filled with liquid, ground and/or lyophilized substances, without affecting the average productivity of the production unit.
One object of the present invention is to meet this need.
This object is achieved by the features of the invention described in independent claim 1. The dependent claims outline preferred and/or particularly advantageous aspects of the invention.
Disclosure of Invention
An aspect of the solution according to the invention provides an apparatus for packaging capsules, comprising a main frame on which a system for moving capsules is positioned to advance one or more capsules from an inlet to an outlet of the system for moving capsules along a first predetermined axis, characterized in that the system for moving capsules comprises moving means comprising:
-a pair of sliding profiles extending in the first predetermined axial direction and connected to the main frame,
-a first movable frame movable in a transverse direction with respect to said first predetermined axial direction,
a drive member slidably mounted on the movable upper beam of the first movable frame in the first predetermined axial direction and positioned between the pair of sliding profiles,
-said first movable frame comprises a plurality of driving pins particularly suitable for driving a capsule transport support containing said one or more capsules.
Thanks to this solution, it is possible to translate the capsule in a predetermined direction at fixed steps and constant time intervals, allowing the operating station to pack the capsule accurately.
According to another aspect of the invention, the system for moving capsules comprises a centering device comprising a lower centering assembly connected to a second movable frame movable in a transversal direction with respect to the first predetermined axial direction and an upper centering assembly connected to the sliding profile.
Thanks to this solution, a high precision of the position and stability of the containers with respect to the operating station can be ensured, optimizing the step of packaging the capsules.
According to another aspect of the invention, the lower centering assembly comprises a plurality of centering pins connected to the upper centering beam of the second movable frame, said centering pins being particularly suitable for embedding the centering sleeves of the capsule transport support.
According to another aspect of the invention, the upper centering assembly comprises a plurality of upper centering stations connected to the sliding profile, particularly suitable for abutting against the centering seats of the capsule transport support.
Thanks to this solution, the capsule transport support can be fastened and kept stable between the centring pin and the upper centring table.
According to another aspect of the invention, the second movable frame of the centering device and the first movable frame of the moving device are oppositely mounted on a main drive shaft by means of respective cams and respective connecting rods.
Thanks to this solution, the number of actuators in the system can be reduced, thus reducing its bulk and cost.
According to another aspect of the invention, the system for moving the capsule comprises: an assembly for loading a capsule transport support, positioned in proximity to the inlet of the system for moving capsules; an assembly for unloading a capsule transport support, positioned in proximity to the outlet of the system for moving capsules; and means for transferring the capsule transport support, which extend parallel to said sliding profiles along the same said first predetermined axial direction and are positioned between the assembly for loading and the assembly for unloading.
Thanks to this solution, the apparatus of the invention allows the capsule transport support to be recirculated within the movement system without intervention by the operator.
According to another aspect of the invention, the assembly for loading comprises a lift, the assembly for unloading comprises a drop machine, and the means for transferring the capsule transport support comprise a conveyor belt.
According to another aspect of the invention, the apparatus comprises an operating station selectively associated to the system for moving the capsules to enable adjustment of the configuration of the apparatus for packaging.
Thanks to this solution, the device for packaging can be quickly adjusted according to the intended use, transforming it from a device for packaging substances in powder form to a system for packaging liquid or pasty substances.
According to another aspect of the solution of the present invention, there is provided a capsule transport support particularly suitable for use in the apparatus for packaging capsules defined hereinabove, comprising a body extending according to a second predetermined axial direction and particularly suitable for being positioned on a pair of sliding profiles of moving means of said apparatus for packaging capsules, said capsule transport support being characterized in that it comprises: a housing of one or more capsules distributed over the body in the axial direction; and a transport recess provided at each end of the body and particularly suitable for engaging with a driving pin of a movable frame of a system for moving capsules of the device for packaging capsules.
Thanks to this solution, it is possible to transport the capsule precisely within the movement system and to change the configuration and/or the size of the capsule simply by replacing the capsule transport support.
According to another aspect of the invention, the support comprises at least one pair of centering sleeves located at the transverse ends of the body in the second predetermined axial direction.
Thanks to this solution, more capsules can be packed without increasing the overall bulk of the device.
According to a further aspect of the invention, the support comprises an upper centring seat provided at each of said ends.
Thanks to this solution, it is possible to maintain the correct centering of the plurality of capsules with respect to the operating station and to allow the simultaneous packaging of a plurality of capsules.
Drawings
Further features and advantages of the invention will become apparent from the following description, given by way of example only, with reference to the accompanying drawings, in which:
figure 1 is an isometric view of the apparatus according to the invention without the operating station;
FIG. 2 is a view following section II-II of FIG. 3;
figure 3 is a plan view of the device of figure 1;
figure 4a is an isometric view of a guide disc according to the invention;
figure 4b is a plan view of the guide disc of figure 4 a;
figure 4c is a cross-sectional view of the guide disc of figure 4 a;
fig. 5 is a cross-sectional view of the walking beam moving device;
figure 6 is an enlarged view of detail VI of figure 5;
figure 7 is a plan view of the guide disc in its working position;
FIG. 8 is a view following section VIII-VIII of FIG. 7;
figure 9 is a cross-sectional view of the centering device;
figure 10 is an isometric cross-section of the upper and lower centering assemblies of the guide disc;
figure 11 is a front view of the centering and fixing system of the machine for cutting and sealing the flexible closures of capsules according to the present invention;
FIG. 12 is a view following section XII-XII in FIG. 11;
figure 13 is an isometric view of one of the embodiments of the invention, wherein the apparatus comprises a dispensing machine for solid or freeze-dried products and a cutting and closing machine;
figure 14 is an isometric view of another embodiment of the invention, in which the apparatus comprises a dispensing machine for liquid products and a cutting and closing machine.
Detailed Description
Referring to the figures, the
The system for moving capsules 30 comprises an
At the
The system 30 for moving capsules comprises a device 40 for loading capsules, fixed to the
The system 30 for moving capsules comprises a device 80 for unloading capsules, fixed to the
Naturally, with respect to the embodiments described and illustrated herein, there may be different embodiments of the means 40 for loading the capsules 12 and of the means 80 for unloading the capsules 12. Those skilled in the art will be able to find different means that can be inserted into the transport system 30 and pick up said capsules 12 from the transport system 30 without any inventive effort and therefore without departing from the scope of the present invention. For example, but not limited to, the capsule 12 may be loaded onto the
According to the illustrated embodiment, the apparatus for packaging comprises conveying means, for example a
The system 30 for moving the capsule comprises moving means capable of translating the capsule 12 from the
According to a particularly advantageous feature of the invention, the system 30 for moving capsules comprises a plurality of capsule transport supports, also known in the industry as "guide discs".
With particular reference to fig. 4a, 4B, 4c, the
In the illustrated embodiment, there are four
The
The
Naturally, the
The lateral ends of the main body of the
According to another particularly advantageous feature of the invention, the side walls of the
According to an additional feature of the invention, a
With particular reference to fig. 2, 5, 6, 7, and 8, the movement system 30 includes a movement device, such as, but not limited to, a
The displacement means comprise a pair of sliding profiles 36, which sliding profiles 36 are connected to the
In the illustrated embodiment, the movement system 30 includes a main drive shaft 52, the main drive shaft 52 being actuated by a known motor member 51.
The moving means further comprises a plurality of
The moving means also comprise a drive or comb between the two sliding profiles 36. The comb includes a
As shown in fig. 6, the driving member includes a pair of
The centering device includes a plurality of cams 54, the plurality of cams 54 being mounted on the drive shaft 52 of the moving device. A link 56 is connected to each cam 54. The connecting rods 56 are located on a second movable frame, for example a lower centering beam 57 and an upper centering beam 58, the lower centering beam 57 and the upper centering beam 58 being connected in a parallelogram manner by two vertical rods 59.
The centering device comprises a lower centering assembly and an upper centering assembly.
The lower centering assembly comprises a plurality of centering pins 53, which plurality of centering pins 53 is connected to each upper centering beam 58, which centering pins are particularly suitable for being embedded in the centering
According to a particularly advantageous feature of the invention, the
In use, a first rotation of the main drive shaft 52 and of a predetermined amplitude of the
A second rotation of the main drive shaft 52 and
By repeating the two steps described above, the
Similarly, since the cam 54 is relatively mounted on the main drive shaft 52, a first rotation of a predetermined magnitude lowers the upper centering beam 58, moving the centering pin 53 away from the
A second rotation of a predetermined amplitude of the main drive shaft 52 and of the cam 54 lifts the upper centering beam 58, allowing the centering pin 53 to be inserted into the centering
Referring again to fig. 1 and 3, the moving system further includes an assembly for loading the
According to this configuration, the
The assembly for loading the guide disk further includes a pusher 70, the pusher 70 being positioned near the upper end of the
The assembly for unloading the
Naturally, the person skilled in the art can easily find different embodiments of the known capsule rotating means 90 without thereby departing from the scope of protection of the present invention. Similarly, embodiments of the invention may be provided without capsule rotation means.
In use, a plurality of capsules 12 are positioned in the
As mentioned above, different embodiments of the loading means may be provided. Similarly, different steps of loading the capsules 12 within the
Due to the movement provided by the walking beam conveyor, i.e. the translation of the
When the capsule 12 reaches the
The
According to another embodiment of the invention, the system for moving and packaging capsules comprises a plurality of operating stations selectively associated to the system for moving capsules 30.
For example, the system may comprise at least one
According to a particularly advantageous feature of the invention, the stations are movable with respect to the system 30 for moving capsules, so as to be able to move them further or closer according to production needs and/or in the case of replacement. These stations are mounted on a mobile device, such as but not limited to a mechanical frame provided with wheels or rollers capable of supporting and moving said stations, preferably a carriage 310.
To allow the operator station to be correctly positioned and to ensure its selective fixing to the mobile system, the invention comprises a centering and fixing system as shown in figures 11 and 12 and described below.
The sealing and cutting
The centering and fixing system 300 comprises a carriage 310 constituted by a base 320, on which carriage 310 a plurality of wheels 312 are fastened, the plurality of wheels 312 allowing the displacement of the system itself. The bracket 310 includes a vertical post 330 connected to the base 320.
A guide 332 is secured to the vertical column 330, and a slidable slide, such as a ball slide 334, is operatively connected to the guide 332. An actuator (e.g., a handwheel 336) is positioned at an upper end of the guide 332 and is connected to the ball slide 334 to allow the ball slide 334 to move along the guide 332 during use. A plate 337 is fixed to the slide 334, the plate 337 including a plurality of centering pins 338.
The centering and fixing system 300 further comprises a centering block 440, the centering block 440 being coupled to the slide 334 and fastened, in use, to the
In use, the carriage 310 approaches the sealing and cutting
The carriage 310 is then in the correct position with respect to the
It should be noted that although in the embodiment of fig. 11 and 12 a sealing and cutting station is shown by way of example, the centering and fixing system can also be applied to different types of operating stations.
In fig. 13 and 14, some embodiments of the invention are shown by way of example, in which the
The system for moving capsules 30 further comprises a plurality of supports 311, the plurality of supports 311 being particularly suitable for selectively anchoring, in use, operating stations, such as the sealing and cutting
The selective anchoring may be implemented, for example, but not limited to, by means of an electromagnet or any other known mechanical anchoring system.
All the details may be replaced with other technically equivalent elements. Similarly, the materials used, as well as their shapes and dimensions, may be of any type according to the technical requirements, without thereby departing from the scope of protection of the appended claims.
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