阅读说明：本技术 一种新型全自动化烤箱 (Novel full-automatic oven ) 是由 肖智轶 李文旭 陈重志 李岩 鲍官牛 于 2020-06-11 设计创作，主要内容包括：本发明提供了一种新型全自动化烤箱,其使得通过烤箱进行烘烤的产品能够自动进行物流传送,节省人力、提高作业效率。其包括若干个自由拼接组装的单元烤箱,单元烤箱的数量以及排布方式根据需求进行布置,且在需求改变的情况下及时增减单元烤箱数量、重新快速布置,每个单元烤箱设置有独立的控制系统,每个单元烤箱所对应的控制系统接入整个烤箱的主控系统,其还包括有传送系统,所述传送系统对接于主控系统,实现主控系统通过传送系统完成对所有单元烤箱的物料分配和接收。(The invention provides a novel full-automatic oven, which can automatically convey products baked by the oven in a logistics way, saves manpower and improves the operation efficiency. The oven comprises a plurality of unit ovens which are freely spliced and assembled, the number and the arrangement mode of the unit ovens are arranged according to requirements, the number of the unit ovens is increased and decreased in time under the condition that the requirements are changed, the unit ovens are quickly arranged again, each unit oven is provided with an independent control system, the control system corresponding to each unit oven is connected into a master control system of the whole oven, the oven further comprises a conveying system, the conveying system is connected with the master control system, and the master control system is used for completing material distribution and receiving of all the unit ovens through the conveying system.)

1. A novel full automatization oven which characterized in that: the oven comprises a plurality of unit ovens which are freely spliced and assembled, the number and the arrangement mode of the unit ovens are arranged according to requirements, the number of the unit ovens is increased and decreased in time under the condition that the requirements are changed, the unit ovens are quickly arranged again, each unit oven is provided with an independent control system, the control system corresponding to each unit oven is connected into a master control system of the whole oven, the oven further comprises a conveying system, the conveying system is connected with the master control system, and the master control system is used for completing material distribution and receiving of all the unit ovens through the conveying system.

2. The novel fully automatic oven of claim 1, characterized in that: and the control system of each unit oven is provided with an interface which is in butt joint with the main control system, so that the main control system can control all the unit ovens.

3. The novel fully automatic oven of claim 2, characterized in that: the conveying system is used for controlling a central manipulator which runs along the arrangement direction of the unit ovens to distribute and receive materials, the bottom of the central manipulator runs along a track, the track is arranged along the arrangement direction of the unit ovens, and the track extends or shortens along the arrangement length of the unit ovens.

4. The novel fully automatic oven of claim 3, characterized in that: and a sliding door is arranged on the end face of each unit oven facing the central manipulator.

5. The novel fully automatic oven of claim 2, characterized in that: the material guiding mechanism is further arranged at the position of a feeding port of the whole oven and used for transferring materials in a product material box transferred from the outside into a special material box for baking or transferring the materials in the special material box for baking to the product material box, and the special material box for baking is used for being placed in an oven unit to be heated.

6. The novel fully automatic oven of claim 1, characterized in that: the material turnover device also comprises a material turnover area, wherein the material turnover area is used for placing a special material box for baking.

7. The novel fully automatic oven of claim 6, characterized in that: the material turnover area is arranged between the adjacent oven units, or arranged on the upper surface of the oven unit, or integrally arranged in the area of the oven close to the feed inlet.

8. The oven control method is characterized in that a product material box loaded with materials is transferred to a material pouring mechanism, then the material pouring mechanism transfers the products to a special material box for baking, then the corresponding special material box for baking is transferred to a corresponding oven unit through a central manipulator according to whether the oven unit is fully loaded, the corresponding oven unit independently operates according to the parameters of respective control systems, after the operation is finished, a transfer door is opened, the central manipulator takes out the special material box for baking, the special material box for baking is transferred to a material guide mechanism, and then the product material box is transferred to be separated from an oven after the product is loaded into the product material box again.

9. The oven control method of claim 8, wherein: the feeding and discharging of the product material box are conveyed to the material pouring mechanism through a factory intelligent logistics system overhead crane, a full-automatic/semi-automatic AGV and a belt conveying mode.

10. The oven control method of claim 8, wherein: when the unit oven is in a full-load state, the central manipulator transfers the corresponding special material box for baking to an empty temporary storage area in the material transferring area, waits for the empty oven unit in the oven arrangement area, and transfers the special material box for baking in the material transferring area to the corresponding empty oven unit;

when the unit oven has at least one to be in idle state, the special magazine of toasting that central authorities manipulator will correspond is direct transports to one of them vacant unit oven, toast, after toasting, take out this special magazine of toasting through central authorities manipulator, when the mechanism of falling the material is busy, the special magazine of postbaking is placed the vacant region of keeping in the material turnover district, when the region of falling the material is idle, direct transport special magazine to the region of falling the material, then transport the product to the product material prevention box through the manipulator of falling the material, later take away the product magazine that has been equipped with the toasted product, the special magazine of toasting that is vacant this moment selects to remain in the region of falling the material or transports the vacant region of keeping in the material turnover district according to whether there is the transportation demand.

Technical Field

The invention relates to the technical field of ovens, in particular to a novel full-automatic oven.

Background

The oven is single cavity or fixed manual oven of multicavity in the present trade, does not have the automatic product oven that conveys, and the product all needs the manual work to shift to the special magazine of toasting to the manual work is carried to the oven, and later manual selection procedure begins the operation, and the special magazine of toasting is worn high temperature resistant gloves by the manual work again and is shifted out after the operation is accomplished, places the cooling zone and cools down, shifts the product after the cooling in the product magazine again.

The existing oven equipment basically conveys materials manually and operates on a single machine, an alarm is given to an operator after program operation is finished, the operator needs to judge the existing items and then decides to take the materials after oven operation, the risk of delay and operation errors exists, subjective influence of the operator is large, the program operation is only directed at a baking part, and the condition of the product of the oven operation cannot be judged.

With the increasingly advanced performance of products, the operation requirement in the manufacturing engineering is increasingly high, and the mechanical program operation is urgently required to be adopted in the manufacturing engineering, so that the manual operation is reduced or avoided, and the consistency in the manufacturing process is ensured.

Disclosure of Invention

In order to solve the problems, the invention provides a novel full-automatic oven, which can automatically convey products baked by the oven in a logistics manner, save labor and improve the operation efficiency.

A novel full automatization oven which characterized in that: the oven comprises a plurality of unit ovens which are freely spliced and assembled, the number and the arrangement mode of the unit ovens are arranged according to requirements, the number of the unit ovens is increased and decreased in time under the condition that the requirements are changed, the unit ovens are quickly arranged again, each unit oven is provided with an independent control system, the control system corresponding to each unit oven is connected into a master control system of the whole oven, the oven further comprises a conveying system, the conveying system is connected with the master control system, and the master control system is used for completing material distribution and receiving of all the unit ovens through the conveying system.

It is further characterized in that:

the control system of each unit oven is provided with an interface which is in butt joint with the main control system, so that the main control system can control all the unit ovens;

the conveying system is used for controlling a central manipulator running along the arrangement direction of the unit ovens to distribute and receive materials, the bottom of the central manipulator runs along a track, the track is arranged along the arrangement direction of the unit ovens, and the track extends or shortens along the arrangement length of the unit ovens;

a sliding door is arranged on the end face of each unit oven facing the central manipulator;

the material guide mechanism is arranged at the position of a feed inlet of the whole oven and used for transferring materials in a product material box transferred from the outside into a special material box for baking or transferring the materials in the special material box for baking into the product material box, and the special material box for baking is used for being placed in an oven unit for heating;

the material turnover area is used for placing a special material box for baking and is convenient for material turnover of the whole baking oven;

the material turnover area is arranged between the adjacent oven units, or arranged on the upper surface of the oven unit, or integrally arranged in the area of the oven close to the feed inlet;

preferably, the oven units are arranged in a linear arrangement manner, the track is a linear track, and the starting end of the linear track is connected to the area where the material guide mechanism of the feeding port is located;

the top lid of whole oven is equipped with the housing, be arranged with air purifier on the housing, air purifier makes whole oven outlying air quality up to standard, can not cause the injury to staff's health.

The oven control method is characterized in that a product material box loaded with materials is transferred to a material pouring mechanism, then the material pouring mechanism transfers the products to a special material box for baking, then the corresponding special material box for baking is transferred to a corresponding oven unit through a central manipulator according to whether the oven unit is fully loaded, the corresponding oven unit independently operates according to the parameters of respective control systems, after the operation is finished, a transfer door is opened, the central manipulator takes out the special material box for baking, the special material box for baking is transferred to a material guide mechanism, and then the product material box is transferred to be separated from an oven after the product is loaded into the product material box again.

It is further characterized in that: the feeding and discharging of the product material box are conveyed to a material pouring mechanism in a factory intelligent logistics system overhead trolley, a full-automatic/semi-automatic AGV and a belt conveying mode;

when the unit oven is in a full-load state, the central manipulator transfers the corresponding special material box for baking to an empty temporary storage area in the material transferring area, waits for the empty oven unit in the oven arrangement area, and transfers the special material box for baking in the material transferring area to the corresponding empty oven unit;

when the unit oven has at least one to be in idle state, the special magazine of toasting that central authorities manipulator will correspond is direct transports to one of them vacant unit oven, toast, after toasting, take out this special magazine of toasting through central authorities manipulator, when the mechanism of falling the material is busy, the special magazine of postbaking is placed the vacant region of keeping in the material turnover district, when the region of falling the material is idle, direct transport special magazine to the region of falling the material, then transport the product to the product material prevention box through the manipulator of falling the material, later take away the product magazine that has been equipped with the toasted product, the special magazine of toasting that is vacant this moment selects to remain in the region of falling the material or transports the vacant region of keeping in the material turnover district according to whether there is the transportation demand.

It is further characterized in that:

the specific control steps are as follows,

1, after a product material box is fed to a material inlet and a material outlet by an intelligent logistics system of a factory, the material system sends material box ID information to equipment to inform that the material box arrives, a sensor of the material inlet on the equipment senses incoming materials, reads the ID information on the material box at the same time, feeds back that the material box of the material system is received, and stores the received information to local equipment;

2, positioning the empty special material box for baking, reading the ID, binding the ID of the product material box and the ID of the special material box for baking, simultaneously performing rewinding work, informing a central manipulator to perform subsequent work after the completion of rewinding work, feeding back information to a material system, informing that all products in the current material box for baking are rewound to the special material box for baking, and simultaneously sending the ID of the special material box for baking;

3, information of each single oven in the row of ovens, including baking time, baking temperature, baking start, baking finish and the like, can be uploaded to a local master control system, and baking information of products in the special baking box is recorded;

4 each material box position special for baking in each oven is provided with an induction sensor, so that whether the material box special for baking is taken out or put in can be judged, and meanwhile, the position information in the oven can be known, such as the position of the first oven, the upper row and the lower row and the position of the second oven;

5 each material box position special for baking in the temporary storage area of the material box special for baking is provided with an induction sensor, so that whether the material box special for baking is taken out or put in can be judged, and meanwhile, the position information of the temporary storage area, such as the layer, the row and the number, can be known;

before the special material box for baking is placed into the temporary storage area, reading ID information of the special material box for baking and an induction sensor in the temporary storage area, then carrying the special material box for baking to the position of the temporary storage area by a central manipulator, wherein the front end of the manipulator is provided with a sensor for sensing whether the special material box for baking exists at the current position, confirming that no material box exists at the current position of the temporary storage area, finally placing the material box by the manipulator, storing the information to a local system, and simultaneously telling a material system that the special material box for baking is placed into the temporary storage area and the placing position;

7 before the special roasting material box is placed into the oven, reading ID information of the material box and an induction sensor in the oven, moving a manipulator to an induction area, determining whether the special roasting material box exists at the current position by a sensor at the front end of the manipulator, placing the material box into the oven, starting roasting, uploading roasting information to a local main control system, and simultaneously uploading the roasting information to a material system, so that the roasting information can be checked in real time;

8, after baking is finished, opening a baking oven door, moving a central manipulator to a special baking magazine taking-out position, confirming a sensing magazine by a manipulator front end sensor, taking out the sensing magazine, reading a magazine ID, informing a local system that the current magazine ID is baked and taken out of the baking oven, and finally putting the magazine into a temporary storage area or a discharge hole;

9, firstly reading the ID information of the material box of the baked special material box, then placing the material box into a discharging position for positioning, starting to rewind, binding the ID of the current special material box for baking and the ID of the product material box, and informing a factory of an intelligent logistics system to fetch the material after rewinding is finished;

10 get the product magazine that the product has toasted under the intelligent logistics system of mill, take away the back, whether the magazine has taken away has been confirmed to the last feed inlet of equipment inductive sensor, takes away the back and sends product toast position, toast information and magazine ID in the product magazine to the material system together, waits for material system feedback magazine to take away, has received the product and toasts information.

After the invention is adopted, the product material box loaded with the product is transferred to the material pouring mechanism and then transferred to the special baking material box through the material pouring manipulator, then the special baking material box is transferred to the corresponding unit oven through the conveying system, the control system of the corresponding unit oven sets baking at corresponding time and temperature through the main control system, after baking, the moving door of the unit oven is opened, the special baking material box is transferred to the material pouring mechanism through the conveying system, the product is transferred to the product material box through the material pouring mechanism again, then the product material box is taken away, and the circulation operation is continued, so that the product baked through the oven can be automatically subjected to logistics transmission, the labor is saved, and the operation efficiency is improved.

Drawings

FIG. 1 is a perspective view of an embodiment of the present invention with an outer casing;

FIG. 2 is a schematic perspective view of the first embodiment of the present invention (with the outer cover removed)

Fig. 3 is a schematic perspective view (with the outer cover removed) of a second embodiment of the present invention;

FIG. 4 is a schematic structural view of an embodiment of a unit oven embodying the present invention;

FIG. 5 is a schematic structural view of a second embodiment of a unit oven embodying the present invention;

fig. 6 is an assembled perspective view of a Y-direction movement driving structure of a central robot applied to the present invention;

figure 7 is an assembly schematic of a central robot and corresponding guide rails applied to the present invention;

FIG. 8 is a schematic perspective view of a multi-layer material turnover cabinet according to the present invention;

FIG. 9 is a schematic layout of a material pouring area as applied to the present invention;

FIG. 10 is a perspective view of a pouring robot as applied to the present invention;

the names corresponding to the sequence numbers in the figure are as follows:

the unit oven 1, the sliding door 101, the lifting cylinder 102, the central manipulator 2, the high-temperature gear box 21, the clamping jaw arm 22, the transmission gear 23, the driving motor 24, the rack 25, the rotary driving structure 26, the rail 3, the material transferring area 4, the wafer reversing manipulator 5, the rotary arm 51, the limiting clamping hand 52, the draw hook 53 and the XYZ three-axis moving mechanism 54

The baking oven comprises a feeding port 10, a material guide mechanism 20, a product material box 30, a baking special material box 40, an outer cover shell 50, an air purifier 60, an oven reserved area 70, a vertical multi-layer turnover cabinet 80 and a temporary storage area 801.

Detailed Description

A novel full automatization oven which characterized in that: it includes the unit oven 1 of the free concatenation equipment of a plurality of, the quantity and the mode of arrangement of unit oven 1 are arranged according to the demand, and in time increase and decrease unit oven quantity under the condition that the demand changes, arrange fast again, every unit oven 1 is provided with independent control system, the master control system of the whole oven of the access of the control system that every unit oven corresponds, it is still including transport system, transport system docks in master control system, realize that master control system passes through transport system and accomplishes the material distribution and the receipt to all unit ovens.

The control system of each unit oven 1 is provided with an interface which is in butt joint with the master control system, so that the master control system can control all the unit ovens;

the conveying system is used for controlling the central manipulator 2 running along the arrangement direction of the unit ovens to distribute and receive materials, the bottom of the central manipulator 2 runs along a track 3, the track 3 is arranged along the arrangement direction of the unit ovens 1, and the track 3 extends or shortens along the arrangement length of the unit ovens 1;

a sliding door 101 is arranged on the end surface of each unit oven 1 facing the central manipulator 2;

the material guide mechanism 20 is further arranged at the position of the feeding port 10 of the whole oven, the material guide mechanism 20 transfers materials in the product material box 30 transferred from the outside into the special baking material box 40 or transfers the materials in the special baking material box 40 to the product material box 30, and the special baking material box 40 is used for being placed in an oven unit for heating and is specifically a metal box body;

the material turnover area 4 is used for placing a special material box 40 for baking, and the material turnover area 4 is convenient for material turnover of the whole oven;

the material turnover area 4 is arranged between the adjacent oven units 1, or arranged on the upper surface of the oven unit 1, or integrally arranged in the area of the oven close to the feeding port 10;

the oven units 1 are arranged in a straight line, the track 3 is a straight track, the starting end of the straight track is connected to the area where the material guiding mechanism 20 of the material inlet 10 is located,

the top lid of whole oven is equipped with outer housing 50, arranges air purifier 60 on the outer housing 50, and air purifier 60 makes the peripheral air quality of whole oven up to standard, can not cause the injury to staff's health.