阅读说明：本技术 高熟化度食用玉米压片压粉生产线 (High-curing-degree edible corn tabletting and powder pressing production line ) 是由 刘维华 于 2020-06-09 设计创作，主要内容包括：高熟化度食用玉米压片压粉生产线,脱皮机经分离器和玉米皮流管连接第二除尘器,第二除尘器连接第二风机,分离器输出端连接喷淋器,喷淋器输出端经管路连接浸润仓,浸润仓出料端连接高效调质塔,高效调质塔出料口经管路连接压片机；压片机出料口经管路连接烘干箱,烘干箱出料端经管路连接破碎机的暂存仓,暂存仓下端连接破碎机,破碎机出料端连接颗粒仓,颗粒仓出料端连接磨粉机,除尘器连接汇集管,除尘器连接大风机,汇集管连接卸料器,卸料器出料端连接关风器,关风器连接高方筛,高方筛下部设有输送机。本发明在同一生产线中实现压片、蒸煮和磨粉,利用高效节能调质塔提高糊化度；同时,采用热风交换器实现废汽热能回收利用,降低成本。(A production line for tabletting and crushing edible corn with high curing degree is characterized in that a peeling machine is connected with a second dust remover through a separator and a corn bran flow pipe, the second dust remover is connected with a second fan, the output end of the separator is connected with a sprayer, the output end of the sprayer is connected with an infiltration bin through a pipeline, the discharge end of the infiltration bin is connected with a high-efficiency conditioning tower, and the discharge port of the high-efficiency conditioning tower is connected with a tablet press through a pipeline; the discharge port of the tablet press is connected with a drying box through a pipeline, the discharge end of the drying box is connected with a temporary storage bin of a crusher through a pipeline, the lower end of the temporary storage bin is connected with the crusher, the discharge end of the crusher is connected with a particle bin, the discharge end of the particle bin is connected with a flour mill, a dust collector is connected with a collecting pipe, a dust collector is connected with a large fan, the collecting pipe is connected with a discharger, the discharge end of the discharger is connected with an air seal machine, the air seal machine is connected with a high square screen, and the lower part of the high. The invention realizes tabletting, steaming and grinding in the same production line, and improves the gelatinization degree by using the high-efficiency energy-saving conditioning tower; meanwhile, the hot air exchanger is adopted to recycle the heat energy of the waste steam, thereby reducing the cost.)

1. Edible maize preforming pressed powder production line of high curing degree, its characterized in that: a discharge port at the lower part of the temporary storage bin (10) is connected with a peeling machine (11), the peeling machine (11) is connected with a second dust remover (14) through a separator (12) and a corn husk flow pipe (48), the second dust remover (14) is connected with a second fan (13), the lower end of the second dust remover (14) is connected with an impurity flow pipe (47) through an air seal device (15), the output end of the separator (12) is connected with a sprayer (17), the output end of the sprayer (17) is connected with a soaking bin (19) through a pipeline, the discharge end of the soaking bin (19) is connected with a high-efficiency conditioning tower (22), a discharge port (64) of the high-efficiency conditioning tower (22) is connected with a tablet press (23) through a pipeline, the high-efficiency conditioning tower (22) is connected with a hot water tank (51) through a steam pipeline, and; tablet press (23) discharge gate is through tube coupling stoving case (29), stoving case (29) discharge end is through tube coupling temporary storage storehouse (33) of breaker, crusher (34) are connected to temporary storage storehouse (33) lower extreme, granule storehouse (35) are connected to crusher (34) discharge end, milling machine (36) are connected to granule storehouse (35) discharge end, manifold (38) is connected in dust remover (43), big fan (44) is connected in dust remover (43), discharger (39) is connected in manifold (38), discharger (40) discharge end connection air seal machinery (40), air seal machinery (40) are connected high square sieve (37), high square sieve (37) lower part is equipped with conveyer (41).

2. The production line of high-ripeness edible corn flakes and flour as claimed in claim 1, wherein: the output end of a No. 1 hoisting machine (1) used for conveying raw grains is connected with a vibrating screen (2) through a pipeline, the output end of the vibrating screen (2) is connected with an air separator (3) and an impurity flow pipe (47), the output end of the air separator (3) is connected with a permanent magnetic cylinder (4), the output end of the permanent magnetic cylinder (4) is connected with a stone removing machine (5), the stone removing machine (5) is connected with a first dust remover (7) and the impurity flow pipe (47), the first dust remover (7) is connected with a grain cleaning fan (6), the output end of the first dust remover (8) is connected with the impurity flow pipe (47) through an air seal machine (8), and the output end of the stone removing machine (5) is connected with a temporary storage bin (; the output end of the separator (12) is connected with a 2# lifting machine (16) through a pipeline, the output end of the 2# lifting machine (16) is connected with a sprayer (17) through a pipeline, and the output end of the sprayer (17) is connected with a soaking bin (19) through a pipeline; the discharge end of the infiltration bin (19) is connected with a 3# hoisting machine (21) through a pipeline, and the discharge end of the 3# hoisting machine (21) is connected with a high-efficiency hardening and tempering tower (22) through a pipeline; the discharge end of the drying box (29) is connected with a scraper conveyor (31), the scraper conveyor (31) is connected with a 4# elevator (32), and the discharge end of the 4# elevator (32) is connected with a temporary storage bin (33) of the crusher through a pipeline.

3. The production line of high-ripeness edible corn flakes and flour as claimed in claim 1, wherein: a temporary hardening and tempering tower storage bin (57) is installed at the upper part of a main body (52) of the high-efficiency hardening and tempering tower (22), a feeding hole (60) and a steam exhaust pipe (59) are arranged at the upper part of the temporary hardening and tempering tower storage bin (57), springs (63) are installed at two sides of the outer part of a part, positioned in the main body (52), of a discharging hole at the lower part of the temporary hardening and tempering tower storage bin (57), the upper ends of the springs (63) are connected with the outer side of the discharging hole at the lower part of the temporary hardening and tempering tower storage bin (57), and the lower ends of the springs (63) are connected with a guide cone (62; springs (63) are arranged on two sides of the outer part of the lower end of the feed port (60) positioned in the temporary storage bin (57) of the tempering tower, the upper end of each spring (63) is connected with the outer side of the corresponding discharge port (60), and the lower end of each spring (63) is connected with a guide cone (62) used for sealing the corresponding discharge port (60); at least one layer of support frame (65) is arranged in the conditioning tower main body (52), the flow guide cone body (52) is arranged at the center of the support frame (65), and the inner end of a steam pipeline (54) transversely penetrating through the conditioning tower main body (52) is positioned in the flow guide cone body (52); an inspection manhole (56) is arranged at the upper part of the hardening and tempering tower main body (52), and a material level indicator (58) is arranged at the upper part of the hardening and tempering tower temporary storage bin (57); the feed inlet (60) is provided with a water attachment device (61), and the water attachment device (61) is connected with the water pipeline (50).

4. The production line of high-ripeness edible corn flakes and flour as claimed in claim 1, wherein: a dehumidifying fan (24) is arranged at the discharge outlet of the high-efficiency conditioning tower (22), the dehumidifying fan (24) is connected with a hot air exchanger (25), and hot air output by the hot air exchanger (25) is input into a drying box (29) through a heater (27).

5. The production line of high-ripeness edible corn flakes and flour as claimed in claim 1, wherein: the output end of the conveyor (41) is connected with a 5# lifting machine (42), the output end of the 5# lifting machine (42) is connected with a temporary storage bin (45), and a packing scale (46) is arranged below a discharge hole of the temporary storage bin (45).

Technical Field

The invention relates to the field of grain processing equipment.

Background

Corn meal for human consumption is typically produced from raw corn, and corn flakes are typically used in the feed industry where corn is present in significant proportions, typically the corn meal requires puffing, which is a very costly process. The expansion is extrusion expansion, and the energy consumption is usually 4-5 times of that of cooking and drying. Due to the severe competition of the feed, the method is the only way to reduce the production cost and improve the feed effect. The research finds that the gelatinization degree of the corn has direct influence on the digestion and absorption of the animals. Particularly, the requirement on the gelatinization degree of the pig feed is higher, usually reaches more than 85%, the requirement on suckling pigs is higher, and reaches 92%, and the gelatinization degree is difficult to improve by the large-yield corn puffing.

The production of the high-gelatinization corn by the steaming and drying method is easy to realize, and with the adjustment of the dietary structure of people, coarse grains are finely prepared, so that the taste is improved, and the health preservation and the health care are bright points for the requirements of people. It is necessary to provide a process scheme of high-efficiency energy-saving high-curing degree edible corn tabletting powder.

Disclosure of Invention

The invention aims to provide an efficient energy-saving production line for edible corn tabletting powder with high curing degree, which realizes tabletting, steaming and grinding in the same production line.

The technical scheme adopted by the invention for realizing the purpose is as follows: a high-curing-degree edible corn tabletting and flour pressing production line is characterized in that a discharge port at the lower part of a temporary storage bin 10 is connected with a peeling machine 11, the peeling machine 11 is connected with a second dust remover 14 through a separator 12 and a corn husk flow pipe 48, the second dust remover 14 is connected with a second fan 13, the lower end of the second dust remover 14 is connected with an impurity flow pipe 47 through an air seal device 15, the output end of the separator 12 is connected with a sprayer 17, the output end of the sprayer 17 is connected with a soaking bin 19 through a pipeline, the discharge end of the soaking bin 19 is connected with a high-efficiency conditioning tower 22, a discharge port 64 of the high-efficiency conditioning tower 22 is connected with a tablet press 23 through a pipeline, the high-efficiency conditioning tower 22 is connected with a; the discharge port of the tablet press 23 is connected with the drying box 29 through a pipeline, the discharge end of the drying box 29 is connected with the temporary storage bin 33 of the crusher through a pipeline, the lower end of the temporary storage bin 33 is connected with the crusher 34, the discharge end of the crusher 34 is connected with the particle bin 35, the discharge end of the particle bin 35 is connected with the pulverizer 36, the dust remover 43 is connected with the collecting pipe 38, the dust remover 43 is connected with the large fan 44, the collecting pipe 38 is connected with the discharger 39), the discharge end of the discharger 39 is connected with the air seal device 40, the air seal device 40 is connected with the square screen 37, and the lower part of the square screen 37 is provided.

The output end of a No. 1 hoisting machine 1 for conveying raw grains is connected with a vibrating screen 2 through a pipeline, the output end of the vibrating screen 2 is connected with an air separator 3 and an impurity flow pipe 47, the output end of the air separator 3 is connected with a permanent magnet cylinder 4, the output end of the permanent magnet cylinder 4 is connected with a stone remover 5, the stone remover 5 is connected with a first dust remover 7 and the impurity flow pipe 47, the first dust remover 7 is connected with a grain cleaning fan 6, the output end of the first dust remover 8 is connected with the impurity flow pipe 47 through an air seal device 8, and the output end of the stone remover 5 is connected with a temporary storage bin 10 through a water; the output end of the separator 12 is connected with a 2# lifting machine 16 through a pipeline, the output end of the 2# lifting machine 16 is connected with a sprayer 17 through a pipeline, and the output end of the sprayer 17 is connected with a soaking bin 19 through a pipeline; the discharge end of the infiltration bin 19 is connected with a 3# hoisting machine 21 through a pipeline, and the discharge end of the 3# hoisting machine 21 is connected with a high-efficiency tempering tower 22 through a pipeline; the discharge end of the drying box 29 is connected with a scraper 31, the scraper 31 is connected with a 4# lifting machine 32, and the discharge end of the 4# lifting machine 32 is connected with a temporary storage bin 33 of the crusher through a pipeline.

A temporary hardening and tempering tower storage bin 57 is installed at the upper part of a main body 52 of the high-efficiency hardening and tempering tower 22, a feeding port 60 and a steam exhaust pipe 59 are arranged at the upper part of the temporary hardening and tempering tower storage bin 57, springs 63 are installed at two sides of the part of the lower part of the temporary hardening and tempering tower storage bin 57, which is positioned in the main body 52 of the hardening and tempering tower, the upper ends of the springs 63 are connected with the outer side of the lower part of the temporary hardening and tempering tower storage bin 57, and the lower ends of the springs 63 are connected with a material guide cone; springs 63 are arranged on two sides of the outer part of the lower end of the feed port 60, which is positioned in the temporary storage bin 57 of the tempering tower, the upper ends of the springs 63 are connected with the outer side of the feed port 60, and the lower ends of the springs 63 are connected with a guide cone 62 for sealing the feed port 60; at least one layer of support frame 65 is arranged in the conditioning tower main body 52, the flow guide cone body 52 is arranged in the center of the support frame 65, and the inner end of a steam pipeline 54 transversely penetrating through the conditioning tower main body 52 is positioned in the flow guide cone body 52; an inspection manhole 56 is arranged at the upper part of the hardening and tempering tower main body 52, and a material level indicator 58 is arranged at the upper part of a temporary storage bin 57 of the hardening and tempering tower; the feed inlet 60 is provided with a water attachment device 61, and the water attachment device 61 is connected with the water pipeline 50.

A dehumidifying fan 24 is arranged at the discharge outlet of the high-efficiency conditioning tower 22, the dehumidifying fan 24 is connected with a hot air exchanger 25, and hot air output by the hot air exchanger 25 is input into a drying box 29 through a heater 27.

The output end of the conveyor 41 is connected with a 5# lifting machine 42, the output end of the 5# lifting machine 42 is connected with a temporary storage bin 45, and a packing scale 46 is arranged below a discharge hole of the temporary storage bin 45.

The edible corn tabletting powder production line realizes tabletting, steaming and grinding in the same production line, and improves the gelatinization degree by using a high-efficiency energy-saving tempering tower; meanwhile, the hot air exchanger is adopted to recycle the heat energy of the waste steam, thereby reducing the cost. Compared with the prior art, the corn flour processing machine has the advantages of reasonable structural design, simplicity in operation and multiple purposes, can be used for processing the edible high-curing corn flour of people, and can also be used for processing the high-curing corn flour of the feed for pigs and suckling pigs.

Drawings

FIG. 1 is a schematic view of the production line of the flaking and cooking parts of the high-cooking degree edible corn flaked powder production line of the present invention.

FIG. 2 is a schematic diagram of a milling line of the high-maturity edible corn tabletting and flour pressing production line.

FIG. 3 is a view showing the structure of a high-efficiency tempering tower.

FIG. 4 is a partial structure diagram of a feed inlet of a high-efficiency tempering tower.

FIG. 5 is a structural diagram of a closed-steam material guiding device of the high-efficiency tempering tower.

In the figure: 1.1# lifting machine, 2.vibrating screen, 3# air separator, 4# permanent magnetic cylinder, 5# stone remover, 6 # first fan, 7 # first dust remover, 8 # first air seal device, 9 # water supplier, 10 # temporary storage bin, 11 # peeling machine, 12 # separator, 13 # second fan, 14 # second dust remover, 15 # second air seal device, 16.2# lifting machine, 17 # spray system, 18 # pneumatic tee joint, 19 # wetting bin, 20 # manual and electric driven water baffle, 21.3# lifting machine, 22 # high-efficiency conditioning tower, 23 # tablet press, 24 # moisture extraction fan, 25 # hot air exchanger, 26 # distributing machine, 27 # heater, 28 # drying fan, 29 # drying box, 30 # cooling fan, 31 # scraping machine, 32.4# lifting machine, 33 # storage bin, 34 # crusher, 35 # grain bin, 36 # flour mill, 37 # high square screen, 38.6 # collecting pipe, 39 # discharging device, 40. The device comprises an air seal machine, 41, a conveyor, 42.5# elevator, 43, a dust remover, 44, a large fan, 45, a temporary storage bin, 46, a packing scale, 47, an impurity flow pipe, 48, a corn bran flow pipe, 49, a spray pipeline, 50, a water feeding pipeline, 51, a hot water tank, 52, a conditioning tower body, 53, a diversion cone, 54, a steam pipeline, 55, a steam-closing and guiding device, 56, an inspection manhole, 57, a conditioning tower temporary storage bin, 58, a material level device, 59, a steam discharging pipe, 60, a material inlet, 61, a water feeding device, 62, a material guiding cone, 63, a spring and 64 a material outlet.

Detailed Description

The invention relates to a production line for tabletting and curing parts in a curing degree edible corn tabletting and flour pressing production line for conveying raw grains, which is shown in figures 1 and 2, wherein the output end of a No. 1 hoisting machine 1 is connected with a vibrating screen 2 through a pipeline, the output end of the vibrating screen 2 is connected with an air separator 3 and an impurity flow pipe 47, the output end of the air separator 3 is connected with a permanent magnet cylinder 4, the output end of the permanent magnet cylinder 4 is connected with a stone remover 5, the stone remover 5 is connected with a first dust remover 7 and the impurity flow pipe 47, the first dust remover 7 is connected with a grain cleaning fan 6, the output end of the first dust remover 8 is connected with the impurity flow pipe 47 through an air seal 8, the output end of the stone remover 5 is connected with a temporary storage bin 10 through a water applicator 9, the discharge port at the lower part of the temporary storage bin 10 is connected with a peeling machine 11, the peeling machine 11 is connected with a second dust remover 14 through a separator 12 and a corn husk 48 flow pipe, the output end of the separator 12 is connected with a 2# lifting machine 16 through a pipeline, the output end of the 2# lifting machine 16 is connected with a sprayer 17 through a pipeline, the output end of the sprayer 17 is connected with a soaking bin 19 through a pipeline, the discharge end of the soaking bin 19 is connected with a 3# lifting machine 21 through a pipeline, the discharge end of the 3# lifting machine 21 is connected with a high-efficiency conditioning tower 22 through a pipeline, a discharge port 64 of the high-efficiency conditioning tower 22 is connected with a tablet press 23 through a pipeline, the high-efficiency conditioning tower 22 is connected with a hot water tank 51 through a steam pipeline, the hot water tank 51 is connected with a spraying device 17 through a spraying pipeline 49, a dehumidifying fan 24 is arranged at the discharge port of the high-efficiency conditioning tower (22); the discharge port of the tablet press 23 is connected with the drying box 29 through a pipeline, the discharge end of the drying box 29 is connected with the scraper 31, the scraper 31 is connected with the 4# elevator 32, the discharge end of the 4# elevator 32 is connected with the temporary storage bin 33 of the crusher through a pipeline, the lower end of the temporary storage bin 33 is connected with the crusher 34, the discharge end of the crusher 34 is connected with the particle bin 35, the discharge end of the particle bin 35 is connected with the pulverizer 36, the dust remover 43 is connected with the collecting pipe 38, the dust remover 43 is connected with the large fan 44, the collecting pipe 38 is connected with the discharger 39, the discharge end of the discharger 39 is connected with the air seal 40, the air seal 40 is connected with the square screen 37, and the lower part of. The output end of the conveyor 41 is connected with a 5# lifting machine 42, the output end of the 5# lifting machine 42 is connected with a temporary storage bin 45, and a packing scale 46 is arranged below a discharge hole of the temporary storage bin 45.

The structure of the high-efficiency hardening and tempering tower 22 is shown in fig. 3-5, a hardening and tempering tower temporary storage bin 57 is installed at the upper part of a hardening and tempering tower main body 52, a feeding port 60 and a steam exhaust pipe 59 are arranged at the upper part of the hardening and tempering tower temporary storage bin 57, springs 63 are installed at two sides of the outer part of the hardening and tempering tower temporary storage bin 57, the upper ends of the springs 63 are connected with the outer side of the lower discharging port of the hardening and tempering tower temporary storage bin 57, and the lower ends of the springs 63 are connected with a material guide cone 62 for sealing the lower; springs 63 are arranged on two sides of the outer part of the lower end of the feed port 60, which is positioned in the temporary storage bin 57 of the tempering tower, the upper ends of the springs 63 are connected with the outer side of the feed port 60, and the lower ends of the springs 63 are connected with a guide cone 62 for sealing the feed port 60; at least one layer of support frame 65 is arranged in the conditioning tower main body 52, the flow guide cone body 52 is arranged in the center of the support frame 65, and the inner end of a steam pipeline 54 transversely penetrating through the conditioning tower main body 52 is positioned in the flow guide cone body 52; an inspection manhole 56 is arranged at the upper part of the hardening and tempering tower main body 52, and a material level indicator 58 is arranged at the upper part of a temporary storage bin 57 of the hardening and tempering tower; the feed inlet 60 is provided with a water attachment device 61, and the water attachment device 61 is connected with the water pipeline 50. The soaked clean grains flow out of the 3# hoister and enter a feeding hole 60 of the efficient tempering tower 22 for secondary water adding treatment, and water is added through a water adding device 61. The working principle of the steam-closing material guiding device 55 is as follows: the lower end of the straight pipe at the discharge port of the feed port 60 or the temporary storage bin 57 is provided with a material guide cone 62, the straight pipe is in closed fit with the cone under normal conditions, the material guide cone 62 is lifted by a spring 63, a small amount of corn kernels can be pressed down to open feeding, and the feeding is in a steam-closed state because the steam is closed by the material during feeding. When cooking and tempering are carried out, steam cannot overflow, and high-pressure cooking can be realized, so that the cooking and curing effect is improved, and the cooking efficiency is improved.

The working process is as follows: the raw grain is lifted by a No. 1 lifting machine 1 from a raw grain opening and flows into a vibrating screen 2 for grading treatment. Large impurities and small particles are separated. The dust and light impurities are further separated by a winnowing machine 3. And removing iron by a permanent magnet drum 4 and then removing stones by a stone remover 5. The light impurities are lifted to a dust remover 7 under the action of a grain cleaning fan 6, and are collected and processed after being discharged by an air seal machine 8. The clean grains are watered by the water supplier and then flow into the temporary storage bin 10, and the corns watered for a period of time enter the peeling machine 11 for peeling. The flow is passed through a separator 13 for separation of the skin and particles. The peel and light impurities are lifted to a dust remover 14 under the action of a fan 13, and are collected and processed after being discharged by an air seal machine 15. The clean corn is lifted by the 2# lifting machine 16 and flows into the sprayer 17 to be watered, and the effect is better when the temperature of hot water is 70-80 ℃. Then enters a wetting bin 19 through a pneumatic tee 18 to wet the grains for 4 to 6 hours. Flows into a 3# lifting machine 21 through a manual and electric water retaining inserting plate 20, and flows into a high-efficiency tempering tower after being lifted. Cooking and tempering for 1 hour, and tabletting in a tabletting machine 23. A large amount of waste steam discharged from the tempering tower is collected by a dehumidifying fan 24 and discharged to a hot air exchanger 25 for heat recovery. The hot air is sent to the heater 28 for further heating. The hot air is fed to the drying box 29 for wet-press sheet drying by the drying fan 28. And the tablets are uniformly distributed on the wind screen plate through a distributor 26. Moves forward under the action of the towing rod. The corn flakes with ideal moisture content are pressed under the action of a cooling fan 30, flow out of a drying box, enter a scraper 31 to be scraped to a 4# elevator 32, reach a temporary storage bin 33 after being lifted, flow into a particle bin 35 after being crushed by a crusher 34, and flow into a pulverizer to be ground. The mill run-off is fed by wind to a discharger 39, the particles and corn flour are separated, and the dust is discharged and collected by a collector 38 to a dust collector 43 by a large fan 44. The pellets and corn meal are discharged through an air seal 40 to a high square screen 37 for screening. The flour flows into a conveyor 41, the skin and the slag separated by the screening are respectively sent to a skin mill and a slag mill for further grinding, and are further separated until the ideal flour yield is achieved. And discharging and collecting impurities. The collected corn flour is sent to a 5# lifting machine 42 under the action of a conveyor, and reaches a temporary storage bin 45 after being lifted, and then reaches a packing scale for packing. And (7) warehousing.

Compared with the prior art, the production line of the edible corn flake powder with high efficiency, energy conservation and high curing degree has reasonable structural design and simple operation. According to the test, the production cost is saved by more than 50%. Meanwhile, the equipment investment is reduced, the effect is obviously improved, and the energy is saved. Meanwhile, the multifunctional corn flour machine realizes multiple purposes, can realize the processing of the high-curing corn flour eaten by people, and can also realize the processing of the high-curing corn flour of the pig and suckling pig feed.

While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.