Energy-concerving and environment-protective type plastics cold grain system of cutting
阅读说明：本技术 一种节能环保型塑料冷切粒系统 (Energy-concerving and environment-protective type plastics cold grain system of cutting ) 是由 时川 林涛 于 2020-07-14 设计创作，主要内容包括：本发明涉及塑料加工技术领域,尤其涉及一种节能环保型塑料冷切粒系统,包括机架以及在所述机架上沿第一方向依次设置的水冷机构、分筛机构和切粒机构；所述水冷机构包括水冷箱、分离辊、第一导向辊和沥水辊,所述水冷箱的侧壁上分别设有与水冷箱内腔连通的进水管和出水管；所述分筛机构包括分筛板、第一压辊、第二压辊、第二导向辊、升降轴承、凸轮、伺服电机、齿轮链条组件、第三压辊和第四压辊,所述第一压辊和第二压辊沿轴线设有导流孔,所述出水管通过万向接头分别与第一压辊和第二压辊连通；所述切粒机构包括液压缸和刀模。本发明提供的节能环保型塑料冷切粒系统,提高了塑料切粒系统的冷却、干燥效果,并且满足节能环保的发展理念。(The invention relates to the technical field of plastic processing, in particular to an energy-saving and environment-friendly plastic cold cutting system which comprises a rack, and a water cooling mechanism, a screening mechanism and a grain cutting mechanism which are sequentially arranged on the rack along a first direction; the water cooling mechanism comprises a water cooling tank, a separation roller, a first guide roller and a draining roller, wherein a water inlet pipe and a water outlet pipe communicated with the inner cavity of the water cooling tank are respectively arranged on the side wall of the water cooling tank; the screening mechanism comprises a screening plate, a first pressing roller, a second guide roller, a lifting bearing, a cam, a servo motor, a gear chain assembly, a third pressing roller and a fourth pressing roller, wherein flow guide holes are formed in the first pressing roller and the second pressing roller along the axial line, and the water outlet pipe is respectively communicated with the first pressing roller and the second pressing roller through universal joints; the pelletizing mechanism comprises a hydraulic cylinder and a cutting die. The energy-saving and environment-friendly plastic cold cutting system provided by the invention improves the cooling and drying effects of the plastic cutting system and meets the development concept of energy conservation and environment protection.)
1. An energy-saving environment-friendly plastic cold particle cutting system is characterized by comprising a rack, and a water cooling mechanism, a screening mechanism and a particle cutting mechanism which are sequentially arranged on the rack along a first direction;
the water cooling mechanism comprises a water cooling box, a separation roller, a first guide roller and a draining roller, wherein the water cooling box is arranged on one side of the machine, the inside of the water cooling box is hollow, the top of the water cooling box is opened, cooling water is filled in the water cooling box, and a water inlet pipe and a water outlet pipe which are communicated with the inner cavity of the water cooling box are respectively arranged on the side wall of the water cooling box; the separation roller, the first guide roller and the draining roller are rotatably arranged on the water cooling tank in sequence along a first direction, the separation roller, the first guide roller and the draining roller are all perpendicular to the first direction, the separation roller and the draining roller are all located above the liquid level of cooling water, and the first guide roller is located below the liquid level of the cooling water; the surface of the separation roller is provided with U-shaped grooves along the circumferential direction, and more than two groups of U-shaped grooves are arranged at intervals along the axial direction of the separation roller; the surface of the first guide roller is provided with annular positioning grooves, more than two groups of annular positioning grooves are arranged at intervals along the axial direction of the first guide roller, and the cross section of each annular positioning groove is semicircular; the surface of the draining roller is provided with annular draining grooves along the circumferential direction, more than two groups of annular draining grooves are arranged at intervals along the axial direction of the draining roller, and the cross section of each annular draining groove is in an isosceles trapezoid shape;
the screening mechanism comprises a screening plate, a first pressing roller, a second guide roller, a lifting bearing, a cam, a servo motor, a gear chain assembly, a third pressing roller and a fourth pressing roller, wherein the screening plate is arranged on the frame and is positioned on one side of the draining roller along the first direction, more than two groups of fin plates for separating plastic strips are arranged on the screening plate, any two adjacent fin plates surround a channel for the plastic strips to pass through, and the width of the channel in the second direction perpendicular to the first direction is gradually reduced along the first direction; the first compression roller and the second compression roller are both rotatably arranged on the frame and are positioned on one side of the sub-sieve plate along a first direction, more than two groups of first compression rollers and more than two groups of second compression rollers are arranged in a vertically staggered manner along the first direction, the first compression roller and the second compression rollers are provided with flow guide holes along the axial line, and the water outlet pipe is respectively communicated with the first compression roller and the second compression roller through universal joints; the second guide rollers are rotatably arranged on the rack and positioned on one side of the second press roller along the first direction, more than two groups of second guide rollers are arranged at intervals along the first direction, the rack is provided with an upright post, the upright post is provided with a lifting groove, the second guide rollers are in sliding connection with the lifting groove through a lifting bearing, the cam is rotatably arranged on the rack, the cam is supported at the bottom of the lifting bearing, the servo motor is arranged on the rack, and the servo motor drives the cam to rotate through a gear chain assembly; the third press roller and the fourth press roller are rotatably arranged on the frame and are positioned on one side of the second guide roller along the first direction, and more than two groups of the third press rollers and more than two groups of the fourth press rollers are arranged in a vertically staggered manner along the first direction; more than two groups of annular grooves for positioning the plastic strips are formed in the surfaces of the first pressing roller, the second pressing roller, the third pressing roller and the fourth pressing roller;
cut grain mechanism and include pneumatic cylinder and cutting die, the pneumatic cylinder sets up in the frame and is located one side of fourth compression roller along first direction, the cutting die sets up the bottom at the pneumatic cylinder, the bottom of cutting die is equipped with the cutter that is used for cutting into plastic granules with the plastic strip.
2. The energy-saving environment-friendly plastic cold-cutting particle system according to claim 1, wherein the sub-sieve plate is arranged from one end close to the draining roller to the other end in an upward inclined manner, and the included angle between the sub-sieve plate and the horizontal plane is 11-29 degrees.
3. An energy-saving and environment-friendly plastic cold-cutting system according to claim 1, wherein the pressure angles of any two adjacent groups of cams are different.
4. The energy-saving environment-friendly plastic cold-cutting system according to claim 1, wherein the surfaces of the draining roller and the screening plate are provided with organic fluorine compound hydrophobic layers.
5. An energy-saving and environment-friendly plastic cold-cutting system according to claim 1, wherein the number of the groups of the first press roll, the second press roll, the third press roll and the fourth press roll is two.
6. The energy-saving and environment-friendly plastic cold particle cutting system according to claim 1, further comprising a cooling tower, wherein one end of the diversion hole is connected with a water outlet pipe, the other end of the diversion hole is connected with a water inlet of the cooling tower, a water outlet of the cooling tower is connected with a water inlet pipe, and water pumps are arranged on the water inlet and the water outlet of the cooling tower and the water inlet pipe and the water outlet pipe of the water cooling tank.
7. The energy-saving and environment-friendly plastic cold particle cutting system according to claim 6, further comprising a drying mechanism, wherein the drying mechanism comprises a hot air blower, the hot air blower is arranged on the frame and vertically above the second guide roller, and an air outlet of the hot air blower faces the second guide roller.
8. An energy-saving and environment-friendly plastic cold-cutting system as claimed in claim 7, wherein the water-cooling mechanism further comprises a first air cylinder, the first air cylinder is arranged on the frame, both ends of the draining roller are rotatably connected with mounting seats, and a pneumatic rod of the first air cylinder is connected with the mounting seats.
9. An energy-saving and environment-friendly plastic cold-cutting system as claimed in claim 8, wherein the screening mechanism further comprises a second cylinder and a third cylinder respectively arranged on the frame, the second cylinder is rotatably connected with the second press roller, and the third cylinder is rotatably connected with the fourth press roller.
10. An energy-saving and environment-friendly plastic cold-cutting system as claimed in claim 9, wherein the servo motor, the water pump, the hot air blower, the first cylinder, the second cylinder and the third cylinder are all connected with a power supply.
Technical Field
The invention relates to the technical field of plastic processing, in particular to an energy-saving and environment-friendly plastic cold granulating system.
Background
With the progress of society, plastic products are gradually replacing wood and metal products. The plastic product is mainly made of plastic particles through processes of injection molding, blow molding and the like. At present, in the preparation process of plastic particles, raw materials are generally put into a melt extruder, plastic strips continuously extruded from an extrusion die head enter a cooling tank filled with water for cooling, and finally enter a granulator for being cut into particles. However, because the plastic strips entering the granulator have excessive moisture, after the plastic strips directly enter the granulator, the excessive moisture can seriously affect the use of the granulator, and the service life of the granulator is shortened.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an energy-saving and environment-friendly plastic cold cutting system, which improves the cooling and drying effects of a plastic cutting system and meets the development concept of energy conservation and environment protection.
In order to realize the purpose of the invention, the technical scheme adopted by the invention is as follows: an energy-saving environment-friendly plastic cold cutting system comprises a rack, and a water cooling mechanism, a screening mechanism and a grain cutting mechanism which are sequentially arranged on the rack along a first direction;
the water cooling mechanism comprises a water cooling box, a separation roller, a first guide roller and a draining roller, wherein the water cooling box is arranged on one side of the machine, the inside of the water cooling box is hollow, the top of the water cooling box is opened, cooling water is filled in the water cooling box, and a water inlet pipe and a water outlet pipe which are communicated with the inner cavity of the water cooling box are respectively arranged on the side wall of the water cooling box; the separation roller, the first guide roller and the draining roller are rotatably arranged on the water cooling tank in sequence along a first direction, the separation roller, the first guide roller and the draining roller are all perpendicular to the first direction, the separation roller and the draining roller are all located above the liquid level of cooling water, and the first guide roller is located below the liquid level of the cooling water; the surface of the separation roller is provided with U-shaped grooves along the circumferential direction, and more than two groups of U-shaped grooves are arranged at intervals along the axial direction of the separation roller; the surface of the first guide roller is provided with annular positioning grooves, more than two groups of annular positioning grooves are arranged at intervals along the axial direction of the first guide roller, and the cross section of each annular positioning groove is semicircular; the surface of the draining roller is provided with annular draining grooves along the circumferential direction, more than two groups of annular draining grooves are arranged at intervals along the axial direction of the draining roller, and the cross section of each annular draining groove is in an isosceles trapezoid shape;
the screening mechanism comprises a screening plate, a first pressing roller, a second guide roller, a lifting bearing, a cam, a servo motor, a gear chain assembly, a third pressing roller and a fourth pressing roller, wherein the screening plate is arranged on the frame and is positioned on one side of the draining roller along the first direction, more than two groups of fin plates for separating plastic strips are arranged on the screening plate, any two adjacent fin plates surround a channel for the plastic strips to pass through, and the width of the channel in the second direction perpendicular to the first direction is gradually reduced along the first direction; the first compression roller and the second compression roller are both rotatably arranged on the frame and are positioned on one side of the sub-sieve plate along a first direction, more than two groups of first compression rollers and more than two groups of second compression rollers are arranged in a vertically staggered manner along the first direction, the first compression roller and the second compression rollers are provided with flow guide holes along the axial line, and the water outlet pipe is respectively communicated with the first compression roller and the second compression roller through universal joints; the second guide rollers are rotatably arranged on the rack and positioned on one side of the second press roller along the first direction, more than two groups of second guide rollers are arranged at intervals along the first direction, the rack is provided with an upright post, the upright post is provided with a lifting groove, the second guide rollers are in sliding connection with the lifting groove through a lifting bearing, the cam is rotatably arranged on the rack, the cam is supported at the bottom of the lifting bearing, the servo motor is arranged on the rack, and the servo motor drives the cam to rotate through a gear chain assembly; the third press roller and the fourth press roller are rotatably arranged on the frame and are positioned on one side of the second guide roller along the first direction, and more than two groups of the third press rollers and more than two groups of the fourth press rollers are arranged in a vertically staggered manner along the first direction; more than two groups of annular grooves for positioning the plastic strips are formed in the surfaces of the first pressing roller, the second pressing roller, the third pressing roller and the fourth pressing roller;
cut grain mechanism and include pneumatic cylinder and cutting die, the pneumatic cylinder sets up in the frame and is located one side of fourth compression roller along first direction, the cutting die sets up the bottom at the pneumatic cylinder, the bottom of cutting die is equipped with the cutter that is used for cutting into plastic granules with the plastic strip.
Preferably, the sub-sieve plate is arranged from one end close to the draining roller to the other end in an inclined and upward mode, and the included angle between the sub-sieve plate and the horizontal plane ranges from 11 degrees to 29 degrees.
Preferably, the pressure angles of any two adjacent sets of said cams are unequal.
Preferably, the surfaces of the draining roller and the sieve separating plate are both provided with organic fluorine compound hydrophobic layers.
Preferably, the number of the groups of the first press roll, the second press roll, the third press roll and the fourth press roll is two.
Preferably, the energy-saving and environment-friendly plastic cold granulating system further comprises a cooling tower, one end of the diversion hole is connected with the water outlet pipe, the other end of the diversion hole is connected with the water inlet of the cooling tower, the water outlet of the cooling tower is connected with the water inlet pipe, and water pumps are arranged on the water inlet and the water outlet of the cooling tower and the water inlet pipe and the water outlet pipe of the water cooling tank.
Preferably, the energy-saving and environment-friendly plastic cold pelletizing system further comprises a drying mechanism, the drying mechanism comprises a hot air blower, the hot air blower is arranged on the rack and is located vertically above the second guide roller, and an air outlet of the hot air blower faces the second guide roller.
Preferably, the water-cooling mechanism still includes first cylinder, first cylinder setting is in the frame, the both ends of waterlogging caused by excessive rainfall roller are all rotated and are connected with the mount pad, the pneumatic rod and the mount pad of first cylinder are connected.
Preferably, the screening mechanism further comprises a second cylinder and a third cylinder which are respectively arranged on the rack, the second cylinder is rotatably connected with the second pressing roller, and the third cylinder is rotatably connected with the fourth pressing roller.
Preferably, the servo motor, the water pump, the hot air blower, the first cylinder, the second cylinder and the third cylinder are all connected with a power supply.
The energy-saving environment-friendly plastic cold granulating system has the following beneficial effects: the machine frame is respectively provided with a water cooling mechanism, a screening mechanism and a granulating mechanism, in the use process, plastic strips firstly pass through a separating roller, under the separating action of a U-shaped groove, high-temperature plastic strips are separated and independent, the problems of overlapping and bonding and the like are avoided, the U-shaped groove can keep the structural stability of the extruded plastic strips, the separated and independent plastic strips pass through a first guide roller, and are guided and conveyed under the action of an annular positioning groove arranged on the surface of the first guide roller, the section shape of the annular positioning groove is designed to be semicircular, the friction force among the first guide roller, the plastic strips and cooling water can be reduced, the energy consumption in the conveying process is reduced, and then the plastic strips are conveyed to the screening mechanism through a draining roller, the draining roller is provided with an annular draining groove with an isosceles trapezoid cross section shape, and the annular draining groove has a good flow guide function while positioning the plastic strips; then, the plastic strips after preliminary draining enter the screening plate, when the plastic strips pass through the channel for fin plate quality inspection, because the width of the channel in a second direction perpendicular to the first direction is gradually reduced along the first direction, cooling water on the surfaces of the plastic strips can be further led out along the channel, the plastic strips after secondary draining pass through a gap between the first compression roller and the second compression roller and then are conveyed by the second guide roller, a servo motor is started, the servo motor drives a cam to rotate through a gear chain component, the cam enables a lifting bearing to do reciprocating lifting motion in the rotating process, so that the second guide roller is lifted and fallen back in the vertical direction, in the process, the plastic strips conveyed on the second guide roller can vibrate, so that the cooling water remained on the surfaces of the plastic strips can be quickly separated from the plastic strips, the dryness of the surfaces of the plastic strips is quickly improved, the plastic strips after the dehydration operation pass through a gap between the third compression roller and the fourth compression roller, and conveying the plastic strips to a grain cutting mechanism, wherein the grain cutting mechanism utilizes a hydraulic cylinder to drive a cutting die to lift, and cuts and molds the plastic strips through a cutter. The surface of first compression roller, the second compression roller, third compression roller and fourth compression roller all is equipped with the ring channel, above-mentioned compression roller is with the vibrations restriction of plastic strip at first compression roller and fourth compression roller, can not produce great influence to the plastic strip before the first compression roller and after the fourth compression roller promptly, first compression roller, the second compression roller, the plastic strip can be solved to third compression roller and fourth compression roller because the surface glues the transport inefficacy problem that has the cooling water to cause, and after the plastic strip after the fourth compression roller is carried is cut off, provide certain tension for the plastic strip in order to prevent to carry the problem that the inefficacy takes place to rewind. The water cooling mechanism guides out hot water after heat exchange with the high-temperature plastic strip and conveys the hot water to the first pressing roller and the second pressing roller, the drying effect of the plastic strip conveyed between the first pressing roller and the second pressing roller is improved, and the water cooling mechanism has the advantages of energy conservation and environmental protection. The energy-saving and environment-friendly plastic cold cutting system provided by the invention improves the cooling and drying effects of the plastic cutting system and meets the development concept of energy conservation and environment protection.
Drawings
FIG. 1: the structure schematic diagram of the energy-saving environment-friendly plastic cold granulating system of the embodiment of the invention;
FIG. 2: the energy-saving environment-friendly plastic cold cutting system provided by the embodiment of the invention has a partially enlarged view;
description of reference numerals:
1-a frame; 11-upright post; 12-a lifting groove;
2-a water cooling mechanism; 21-a water cooling tank; 211-a water inlet pipe; 212-water outlet pipe; 22-a separation roller; 221-U-shaped groove; 23-a first guide roll; 231-annular positioning grooves; 24-draining roller; 241-annular draining tank; 25-a first cylinder;
3-screening mechanism; 31-separating sieve plate; 311-fins; 32-a first press roll; 33-a second press roll; 34-a second guide roll; 35-a lifting bearing; 36-a cam; 37-a servo motor; 38-a gear chain assembly; 39-third press roll; 310-a fourth press roll; 3101-an annular groove; 3102-a second cylinder; 3103-a third cylinder;
4-a granulating mechanism; 41-hydraulic cylinder; 42-cutting die.
Detailed Description
For a more clear presentation, the invention is described in detail below with reference to the accompanying drawings.
Referring to fig. 1 and 2, the energy-saving and environment-friendly plastic cold cutting system comprises a frame, and a water cooling mechanism, a screening mechanism and a cutting mechanism which are sequentially arranged on the frame along a first direction;
the water cooling mechanism comprises a water cooling box, a separation roller, a first guide roller and a draining roller, wherein the water cooling box is arranged on one side of the machine, the inside of the water cooling box is hollow, the top of the water cooling box is opened, cooling water is filled in the water cooling box, and a water inlet pipe and a water outlet pipe which are communicated with the inner cavity of the water cooling box are respectively arranged on the side wall of the water cooling box; the separation roller, the first guide roller and the draining roller are rotatably arranged on the water cooling tank in sequence along a first direction, the separation roller, the first guide roller and the draining roller are all perpendicular to the first direction, the separation roller and the draining roller are all located above the liquid level of cooling water, and the first guide roller is located below the liquid level of the cooling water; the surface of the separation roller is provided with U-shaped grooves along the circumferential direction, and more than two groups of U-shaped grooves are arranged at intervals along the axial direction of the separation roller; the surface of the first guide roller is provided with annular positioning grooves, more than two groups of annular positioning grooves are arranged at intervals along the axial direction of the first guide roller, and the cross section of each annular positioning groove is semicircular; the surface of the draining roller is provided with annular draining grooves along the circumferential direction, more than two groups of annular draining grooves are arranged at intervals along the axial direction of the draining roller, and the cross section of each annular draining groove is in an isosceles trapezoid shape;
the screening mechanism comprises a screening plate, a first pressing roller, a second guide roller, a lifting bearing, a cam, a servo motor, a gear chain assembly, a third pressing roller and a fourth pressing roller, wherein the screening plate is arranged on the frame and is positioned on one side of the draining roller along the first direction, more than two groups of fin plates for separating plastic strips are arranged on the screening plate, any two adjacent fin plates surround a channel for the plastic strips to pass through, and the width of the channel in the second direction perpendicular to the first direction is gradually reduced along the first direction; the first compression roller and the second compression roller are both rotatably arranged on the frame and are positioned on one side of the sub-sieve plate along a first direction, more than two groups of first compression rollers and more than two groups of second compression rollers are arranged in a vertically staggered manner along the first direction, the first compression roller and the second compression rollers are provided with flow guide holes along the axial line, and the water outlet pipe is respectively communicated with the first compression roller and the second compression roller through universal joints; the second guide rollers are rotatably arranged on the rack and positioned on one side of the second press roller along the first direction, more than two groups of second guide rollers are arranged at intervals along the first direction, the rack is provided with an upright post, the upright post is provided with a lifting groove, the second guide rollers are in sliding connection with the lifting groove through a lifting bearing, the cam is rotatably arranged on the rack, the cam is supported at the bottom of the lifting bearing, the servo motor is arranged on the rack, and the servo motor drives the cam to rotate through a gear chain assembly; the third press roller and the fourth press roller are rotatably arranged on the frame and are positioned on one side of the second guide roller along the first direction, and more than two groups of the third press rollers and more than two groups of the fourth press rollers are arranged in a vertically staggered manner along the first direction; more than two groups of annular grooves for positioning the plastic strips are formed in the surfaces of the first pressing roller, the second pressing roller, the third pressing roller and the fourth pressing roller;
cut grain mechanism and include pneumatic cylinder and cutting die, the pneumatic cylinder sets up in the frame and is located one side of fourth compression roller along first direction, the cutting die sets up the bottom at the pneumatic cylinder, the bottom of cutting die is equipped with the cutter that is used for cutting into plastic granules with the plastic strip.
As can be seen from the above description, the water cooling mechanism, the screening mechanism and the granulating mechanism are respectively arranged on the frame, and in the using process, the plastic strips firstly pass through the separating roller, under the separation action of the U-shaped groove, the high-temperature plastic strips are separated and independent, the problems of overlapping and bonding and the like are avoided, the U-shaped groove can keep the structural stability of the extruded plastic strips, the separated and independent plastic strips pass through the first guide roller, under the action of the annular positioning groove arranged on the surface of the first guide roller, the conveying is guided, the section shape of the annular positioning groove is designed to be semicircular, can reduce the friction among the first guide roller, the plastic strip and the cooling water, reduce the energy consumption in the conveying process, then the plastic strips are conveyed to a screening mechanism through a draining roller, an annular draining groove with an isosceles trapezoid cross section is arranged on the draining roller, and the annular draining groove has a good flow guiding function while positioning the plastic strips; then, the plastic strips after preliminary draining enter the screening plate, when the plastic strips pass through the channel for fin plate quality inspection, because the width of the channel in a second direction perpendicular to the first direction is gradually reduced along the first direction, cooling water on the surfaces of the plastic strips can be further led out along the channel, the plastic strips after secondary draining pass through a gap between the first compression roller and the second compression roller and then are conveyed by the second guide roller, a servo motor is started, the servo motor drives a cam to rotate through a gear chain component, the cam enables a lifting bearing to do reciprocating lifting motion in the rotating process, so that the second guide roller is lifted and fallen back in the vertical direction, in the process, the plastic strips conveyed on the second guide roller can vibrate, so that the cooling water remained on the surfaces of the plastic strips can be quickly separated from the plastic strips, the dryness of the surfaces of the plastic strips is quickly improved, the plastic strips after the dehydration operation pass through a gap between the third compression roller and the fourth compression roller, and conveying the plastic strips to a grain cutting mechanism, wherein the grain cutting mechanism utilizes a hydraulic cylinder to drive a cutting die to lift, and cuts and molds the plastic strips through a cutter. The surface of first compression roller, the second compression roller, third compression roller and fourth compression roller all is equipped with the ring channel, above-mentioned compression roller is with the vibrations restriction of plastic strip at first compression roller and fourth compression roller, can not produce great influence to the plastic strip before the first compression roller and after the fourth compression roller promptly, first compression roller, the second compression roller, the plastic strip can be solved to third compression roller and fourth compression roller because the surface glues the transport inefficacy problem that has the cooling water to cause, and after the plastic strip after the fourth compression roller is carried is cut off, provide certain tension for the plastic strip in order to prevent to carry the problem that the inefficacy takes place to rewind. The water cooling mechanism guides out hot water after heat exchange with the high-temperature plastic strip and conveys the hot water to the first pressing roller and the second pressing roller, the drying effect of the plastic strip conveyed between the first pressing roller and the second pressing roller is improved, and the water cooling mechanism has the advantages of energy conservation and environmental protection. The energy-saving and environment-friendly plastic cold cutting system provided by the invention improves the cooling and drying effects of the plastic cutting system and meets the development concept of energy conservation and environment protection.
Optionally, the sub-sieve plate is arranged from one end close to the draining roller to the other end in an inclined and upward manner, and the included angle between the sub-sieve plate and the horizontal plane ranges from 11 degrees to 29 degrees.
As can be known from the description, the screening plate adopts an inclined design structure, so that the cooling water diversion on the surface of the plastic strip is facilitated, the cooling water diversion is controlled to enter the cold water pool, and the waste of the cooling water is reduced while the drying efficiency is improved.
Optionally, the pressure angles of any two adjacent sets of cams are not equal.
From the above description, the pressure angles of any two groups of adjacent cams are designed to be unequal, so that the lifting frequencies of any two groups of adjacent second guide rollers are different, and the vibration dewatering effect of the plastic strips conveyed on the guide rollers is further improved.
Optionally, the surfaces of the draining roller and the sieve plate are both provided with organic fluorine compound hydrophobic layers.
From the above description, the hydrophobic layer of the organic fluorine compound functions to reduce the frictional resistance of water flow and improve the draining effect.
Optionally, the number of the first press roll, the second press roll, the third press roll and the fourth press roll is two.
As can be seen from the above description, the group number of the first compression roller, the second compression roller, the third compression roller and the fourth compression roller is two, and the plastic strip conveying resistance is controlled within a reasonable interval range while certain tension is ensured after the plastic strip is cut off, so that the problems of production quality and energy consumption are balanced.
Optionally, the energy-saving and environment-friendly plastic cold granulating system further comprises a cooling tower, one end of the diversion hole is connected with the water outlet pipe, the other end of the diversion hole is connected with the water inlet of the cooling tower, the water outlet of the cooling tower is connected with the water inlet pipe, and water pumps are arranged on the water inlet and the water outlet of the cooling tower and the water cooling tank.
As can be seen from the above description, the hot water after heat exchange with the high-temperature plastic strip is cooled by the cooling tower, and the circulating delivery of the cooling water is realized by the water pump.
Optionally, the energy-saving and environment-friendly plastic cold pelletizing system further comprises a drying mechanism, the drying mechanism comprises an air heater, the air heater is arranged on the rack and is located above the second guide roller, and an air outlet of the air heater faces the second guide roller.
From the above description, in the conveying process of the plastic strip, the hot air is blown to the second guide roller by the hot air blower, and the cooling water remained on the surface of the plastic strip can be quickly separated from the plastic strip by vibration and the hot air, so that the dryness of the surface of the plastic strip is quickly improved.
Optionally, the water-cooling mechanism still includes first cylinder, first cylinder setting is in the frame, the both ends of waterlogging caused by excessive rainfall roller are all rotated and are connected with the mount pad, the pneumatic rod and the mount pad of first cylinder are connected.
As can be seen from the above description, the first cylinder is used to control the elevation of the mounting base, thereby adjusting the level of the draining roller.
Optionally, the screening mechanism further comprises a second cylinder and a third cylinder which are respectively arranged on the frame, the second cylinder is rotatably connected with the second pressing roller, and the third cylinder is rotatably connected with the fourth pressing roller.
From the above description, the second and third cylinders are used to control the lifting of the press roll, thereby realizing the surface tension control of the plastic strip.
Optionally, the servo motor, the water pump, the hot air blower, the first cylinder, the second cylinder and the third cylinder are all connected with a power supply.
Referring to fig. 1 and fig. 2, a first embodiment of the present invention is: an energy-saving environment-friendly plastic cold granulating system comprises a rack 1, and a water cooling mechanism 2, a screening mechanism 3 and a granulating mechanism 4 which are sequentially arranged on the rack 1 along a first direction;
the water cooling mechanism 2 comprises a water cooling tank 21, a separation roller 22, a first guide roller 23 and a draining roller 24, the water cooling tank 21 is arranged on one side of the machine, the inside of the water cooling tank 21 is hollow and is provided with an opening at the top, cooling water is filled in the water cooling tank 21, and a water inlet pipe 211 and a water outlet pipe 212 which are communicated with the inner cavity of the water cooling tank 21 are respectively arranged on the side wall of the water cooling tank 21; the separation roller 22, the first guide roller 23 and the draining roller 24 are rotatably arranged on the water cooling tank 21 along a first direction in sequence, the separation roller 22, the first guide roller 23 and the draining roller 24 are all perpendicular to the first direction, the separation roller 22 and the draining roller 24 are both positioned above the liquid level of the cooling water, and the first guide roller 23 is positioned below the liquid level of the cooling water; the surface of the separation roller 22 is provided with U-shaped grooves 221 along the circumferential direction, and more than two groups of U-shaped grooves 221 are arranged at intervals along the axial direction of the separation roller 22; the surface of the first guide roller 23 is provided with annular positioning grooves 231, more than two groups of annular positioning grooves 231 are arranged at intervals along the axial direction of the first guide roller 23, and the section of each annular positioning groove 231 is semicircular; the surface of the draining roller 24 is provided with annular draining grooves 241 along the circumferential direction, more than two groups of annular draining grooves 241 are arranged at intervals along the axial direction of the draining roller 24, and the cross section of each annular draining groove 241 is in an isosceles trapezoid shape;
the screening mechanism 3 comprises a screening plate 31, a first pressing roller 32, a second pressing roller 33, a second guide roller 34, a lifting bearing 35, a
the pelletizing mechanism 4 includes a hydraulic cylinder 41 and a cutting die 42, the hydraulic cylinder 41 is disposed on the frame 1 and located on one side of the fourth pressing roll 310 along the first direction, the cutting die 42 is disposed at the bottom of the hydraulic cylinder 41, and the bottom of the cutting die 42 is provided with a cutter for cutting the plastic strip into plastic particles.
The sub-sieve plate 31 is arranged from one end close to the draining roller 24 to the other end in an inclined and upward mode, and the included angle between the sub-sieve plate 31 and the horizontal plane ranges from 11 degrees to 29 degrees. The pressure angles of any two adjacent sets of the
In conclusion, the machine frame is respectively provided with the water cooling mechanism, the screening mechanism and the grain cutting mechanism, in the using process, the plastic strips firstly pass through the separating roller, under the separation action of the U-shaped groove, the high-temperature plastic strips are separated and independent, the problems of overlapping and bonding and the like are avoided, the U-shaped groove can keep the structural stability of the extruded plastic strips, the separated and independent plastic strips pass through the first guide roller, under the action of the annular positioning groove arranged on the surface of the first guide roller, the conveying is guided, the section shape of the annular positioning groove is designed to be semicircular, can reduce the friction among the first guide roller, the plastic strip and the cooling water, reduce the energy consumption in the conveying process, then the plastic strips are conveyed to a screening mechanism through a draining roller, an annular draining groove with an isosceles trapezoid cross section is arranged on the draining roller, and the annular draining groove has a good flow guiding function while positioning the plastic strips; then, the plastic strips after preliminary draining enter the screening plate, when the plastic strips pass through the channel for fin plate quality inspection, because the width of the channel in a second direction perpendicular to the first direction is gradually reduced along the first direction, cooling water on the surfaces of the plastic strips can be further led out along the channel, the plastic strips after secondary draining pass through a gap between the first compression roller and the second compression roller and then are conveyed by the second guide roller, a servo motor is started, the servo motor drives a cam to rotate through a gear chain component, the cam enables a lifting bearing to do reciprocating lifting motion in the rotating process, so that the second guide roller is lifted and fallen back in the vertical direction, in the process, the plastic strips conveyed on the second guide roller can vibrate, so that the cooling water remained on the surfaces of the plastic strips can be quickly separated from the plastic strips, the dryness of the surfaces of the plastic strips is quickly improved, the plastic strips after the dehydration operation pass through a gap between the third compression roller and the fourth compression roller, and conveying the plastic strips to a grain cutting mechanism, wherein the grain cutting mechanism utilizes a hydraulic cylinder to drive a cutting die to lift, and cuts and molds the plastic strips through a cutter. The surface of first compression roller, the second compression roller, third compression roller and fourth compression roller all is equipped with the ring channel, above-mentioned compression roller is with the vibrations restriction of plastic strip at first compression roller and fourth compression roller, can not produce great influence to the plastic strip before the first compression roller and after the fourth compression roller promptly, first compression roller, the second compression roller, the plastic strip can be solved to third compression roller and fourth compression roller because the surface glues the transport inefficacy problem that has the cooling water to cause, and after the plastic strip after the fourth compression roller is carried is cut off, provide certain tension for the plastic strip in order to prevent to carry the problem that the inefficacy takes place to rewind. The water cooling mechanism guides out hot water after heat exchange with the high-temperature plastic strip and conveys the hot water to the first pressing roller and the second pressing roller, the drying effect of the plastic strip conveyed between the first pressing roller and the second pressing roller is improved, and the water cooling mechanism has the advantages of energy conservation and environmental protection. The energy-saving and environment-friendly plastic cold cutting system provided by the invention improves the cooling and drying effects of the plastic cutting system and meets the development concept of energy conservation and environment protection. The screening plate adopts an inclined design structure, cooling water diversion on the surface of the plastic strip is facilitated, the cooling water diversion is controlled to enter the cold water pool, and the waste of the cooling water is reduced while the drying efficiency is improved. The pressure angles of any two groups of adjacent cams are designed to be unequal, so that the lifting frequencies of any two groups of adjacent second guide rollers are different, and the vibration dehydration effect of the plastic strips conveyed on the guide rollers is further improved. The organic fluorine compound hydrophobic layer plays a role in reducing water flow friction resistance and improving the draining effect. The group number of the first compression roller, the second compression roller, the third compression roller and the fourth compression roller is two groups, and when the plastic strip is ensured to have certain tension after being cut off, the plastic strip conveying resistance is controlled within a reasonable interval range, so that the production quality and the energy consumption are balanced. The hot water after heat exchange with the high-temperature plastic strip is cooled by the cooling tower, and the circulating delivery of the cooling water is realized by the water pump. The plastic strip is at the transportation process, and the cooperation air heater blows hot-blast to the second guide roll, and vibrations and hot-blast can make the remaining cooling water in plastic strip surface break away from the plastic strip fast to improve the aridity on plastic strip surface fast. The first air cylinder is used for controlling the lifting of the mounting seat, so that the horizontal height of the draining roller is adjusted. The second cylinder and the third cylinder are used for controlling the lifting of the press roller, so that the surface tension control of the plastic strip is realized.
Although the present invention has been described in detail in the foregoing embodiments, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention.
- 上一篇：一种医用注射器针头装配设备
- 下一篇：一种多功能橡胶轮胎压出线冷却室