Automatic feeding and conveying system for workshop
阅读说明:本技术 车间自动喂料传输系统 (Automatic feeding and conveying system for workshop ) 是由 梁道蓬 李标 赵勇 赵学宗 张占平 于 2021-07-29 设计创作,主要内容包括:本发明公开了车间自动喂料传输系统,包括揉捏机、粉末进料组件、进料组件、传输组件、进料控制模块、出料控制模块、预警模块、质量检测模块和温度控制模块;该通过粉末进料组件中进料斗、第一电机和螺旋进料杆的配合,实现了控制石油焦粉末自动进料的目的;通过套筒、第二电机、齿轮、转动块、丝杆、活塞和进料管上设置的两个由限位块、安装座、伸缩杆、弹簧和限流塞组成的单向阀结构的配合,形成了熔化沥青进料结构,便于自动进料;通过传输组件中第一传输槽、辊筒、链轮、第三电机、链条、导向柱、连接块、滑块、限位杆和第二传输槽的配合,形成立式传输结构,便于较小车间内水平方向的空间占用,方便使用。(The invention discloses an automatic feeding and conveying system for a workshop, which comprises a kneading machine, a powder feeding assembly, a conveying assembly, a feeding control module, a discharging control module, an early warning module, a quality detection module and a temperature control module, wherein the kneading machine is connected with the powder feeding assembly; the aim of controlling the automatic feeding of petroleum coke powder is fulfilled through the matching of the feed hopper, the first motor and the spiral feeding rod in the powder feeding assembly; through the matching of two one-way valve structures consisting of a limiting block, a mounting seat, a telescopic rod, a spring and a flow limiting plug, which are arranged on the sleeve, the second motor, the gear, the rotating block, the screw rod, the piston and the feeding pipe, a molten asphalt feeding structure is formed, and the automatic feeding is facilitated; through the cooperation of first transmission groove, roller, sprocket, third motor, chain, guide post, connecting block, slider, gag lever post and second transmission groove among the transmission assembly, form vertical transmission structure, the space of the horizontal direction occupies in the less workshop of being convenient for, facilitates the use.)
1. Automatic feed transmission system in workshop, including kneader (1), powder feeding subassembly (2), liquid feeding subassembly (3), transmission components (4), feeding control module (5), ejection of compact control module (6), early warning module (7), quality detection module (8) and temperature control module (9), its characterized in that: the top end of the kneading machine (1) is provided with a liquid feeding assembly (3), the liquid feeding assembly (3) comprises a feeding pipe (31), a sleeve (32), a gear box (33), a second motor (34), a gear (35), a rotating block (36), a screw rod (37), a piston (38), a one-way valve shell (39), a limiting block (310), a mounting seat (311), an expansion rod (312), a spring (313) and a current limiting plug (314), the top end of the kneading machine (1) is provided with the feeding pipe (31), the feeding pipe (31) is provided with the sleeve (32), the gear box (33) is installed at the top end of the sleeve (32), the gear box (33) is connected with the gear (35) in a distributed and rotating manner, the second motor (34) is installed inside the gear box (33), an output shaft of the second motor (34) is fixedly connected with the gear (35), the rotating block (36) is arranged inside the gear box (33), and the rotating block (36) is meshed with the gear (35) and connected, a screw rod (37) is connected on the rotating block (36) in a threaded manner, a piston (38) is fixedly connected at one end of the screw rod (37), the piston (38) is connected inside the sleeve (32) in a sliding manner, a transmission assembly (4) is arranged on one side of the kneading machine (1), the transmission assembly (4) comprises a first transmission groove (41), a roller (42), a transmission frame (43), a chain wheel (44), a third motor (45), a chain (46), a guide post (47), a connecting block (48), a sliding block (49), a limiting rod (410) and a second transmission groove (411), a first transmission groove (41) is fixedly arranged on one side of the kneading machine (1), the transmission frame (43) is arranged on one side of the first transmission groove (41), the chain wheel (44) is symmetrically and rotatably connected on the transmission frame (43), and the third motor (45) is arranged on the transmission frame (43), and the output of third motor (45) and sprocket (44) fixed connection, the meshing is connected with chain (46) on sprocket (44), symmetry fixedly connected with guide post (47) on transmission frame (43), sliding connection has connecting block (48) on guide post (47), sliding connection has slider (49) on connecting block (48), and slider (49) rotate on sprocket (44), distribute fixedly connected with gag lever post (410) on slider (49).
2. The automatic feed conveying system for workshops according to claim 1, characterized in that: the top of kneader (1) is provided with powder feeding subassembly (2), and powder feeding subassembly (2) are including feeder hopper (21), motor case (22), first motor (23) and spiral feed rod (24).
3. The automatic feed conveying system for workshops according to claim 2, characterized in that: the top fixed mounting of malaxator (1) has feeder hopper (21), fixedly connected with motor case (22) on the top inner wall of feeder hopper (21), installs first motor (23) in motor case (22), and first motor (23) output end fixedly connected with spiral feed rod (24), and spiral feed rod (24) rotate to be connected in the feed inlet of feeder hopper (21).
4. The automatic feed conveying system for workshops according to claim 1, characterized in that: one-way valve shell (39) is installed to the both sides that correspond sleeve (32) on inlet pipe (31), and the internally mounted of one-way valve shell (39) has stopper (310), and the internally mounted of one-way valve shell (39) has mount pad (311), is provided with telescopic link (312) on mount pad (311), has cup jointed spring (313) on the output shaft of telescopic link (312), and the one end fixedly connected with current-limiting stopper (314) of telescopic link (312) output shaft.
5. The automatic feed conveying system for workshops according to claim 1, characterized in that: the conveying frame (43) is provided with a second conveying groove (411), and rollers (42) are uniformly distributed on the first conveying groove (41) and the second conveying groove (411).
6. The automatic feed conveying system for workshops according to claim 1, characterized in that: feeding control module (5), ejection of compact control module (6), early warning module (7), quality detection module (8) and temperature control module (9) are provided with respectively in kneading machine (1), feeding control module (5) respectively with first motor (23), second motor (34) electric connection, ejection of compact control module (6) and third motor (45) electric connection, feeding control module (5), ejection of compact control module (6), early warning module (7) and temperature control module (9) respectively with quality detection module (8) electric connection.
Technical Field
The invention relates to the technical field of automatic feeding machines, in particular to an automatic feeding and conveying system for a workshop.
Background
Due to the development of equipment automation in factory workshop production, automatic feeding is mostly adopted to replace manual feeding at present, and manual carrying is replaced by automatic conveying, so that certain requirements are met for the use of automatic feeding and conveying systems in some workshops in the market; however, the automatic feeding structure used by the existing workshop automatic feeding transmission system is too simple, the feeding quantity cannot be automatically controlled mostly, and the automatic feeding structure is inconvenient to use; therefore, the invention provides an automatic feeding and conveying system for a workshop.
Disclosure of Invention
The invention aims to provide an automatic feeding and conveying system for a workshop, which aims to solve the problems of controlling feeding amount and occupying larger space by a conveying structure in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the automatic feeding and conveying system for the workshop comprises a kneading machine, a powder feeding assembly, a conveying assembly, a feeding control module, a discharging control module, an early warning module, a quality detection module and a temperature control module, wherein the feeding assembly is arranged at the top end of the kneading machine and comprises a feeding pipe, a sleeve, a gear box, a second motor, a gear, a rotating block, a screw rod, a piston, a one-way valve shell, a limiting block, a mounting seat, a telescopic rod, a spring and a current limiting plug, the feeding pipe is arranged at the top end of the kneading machine, the sleeve is arranged on the feeding pipe, the gear box is arranged at the top end of the sleeve, the gear box is rotatably connected in the gear box in a distributed manner, the second motor is arranged in the gear box, an output shaft of the second motor is fixedly connected with the gear, the rotating block is arranged in the gear box and is meshed with the gear and is connected with the screw rod through threads, the one end fixedly connected with piston of lead screw, and piston sliding connection is in telescopic inside, one side of kneading machine is provided with transmission assembly, transmission assembly includes first transmission groove, the roller, the transmission frame, the sprocket, the third motor, the chain, the guide post, the connecting block, the slider, gag lever post and second transmission groove, one side fixed mounting of kneading machine has first transmission groove, one side of first transmission groove is provided with the transmission frame, the last symmetry of transmission frame rotates and is connected with the sprocket, install the third motor on the transmission frame, and the output and the sprocket fixed connection of third motor, the meshing is connected with the chain on the sprocket, the last symmetry fixedly connected with guide post of transmission frame, sliding connection has the connecting block on the guide post, sliding connection has the slider on the connecting block, and the slider rotates on the sprocket, distribution fixedly connected with gag lever post on the slider.
Preferably, the top of kneader is provided with powder feeding subassembly, and powder feeding subassembly includes feeder hopper, motor case, first motor and spiral feed rod.
Preferably, the top fixed mounting of malaxator has the feeder hopper, fixedly connected with motor case on the top inner wall of feeder hopper, and the motor incasement is installed first motor, first motor output fixedly connected with spiral feed rod, and spiral feed rod rotates to be connected in the feed inlet of feeder hopper.
Preferably, the inlet pipe is gone up and is corresponded telescopic both sides and install one-way valve case, and the internally mounted of one-way valve case has the stopper, and the internally mounted of one-way valve case has the mount pad, is provided with the telescopic link on the mount pad, has cup jointed the spring on the output shaft of telescopic link, and the one end fixedly connected with current-limiting stopper of telescopic link output shaft.
Preferably, the transmission frame is provided with a second transmission groove, and the rollers are uniformly distributed on the first transmission groove and the second transmission groove.
Preferably, a feeding control module, a discharging control module, an early warning module, a quality detection module and a temperature control module are respectively arranged in the kneading machine, the feeding control module is respectively electrically connected with the first motor and the second motor, and the feeding control module, the discharging control module, the early warning module and the temperature control module are respectively electrically connected with the quality detection module.
Compared with the prior art, the invention has the beneficial effects that: the invention is safe and reliable, and realizes the purpose of controlling the automatic feeding of petroleum coke powder by the matching of the feed hopper, the first motor and the spiral feeding rod in the powder feeding component; through the matching of two one-way valve structures consisting of a limiting block, a mounting seat, a telescopic rod, a spring and a flow limiting plug, which are arranged on the sleeve, the second motor, the gear, the rotating block, the screw rod, the piston and the feeding pipe, a molten asphalt feeding structure is formed, and the automatic feeding is facilitated; through the matching of the first transmission groove, the roller, the chain wheel, the third motor, the chain, the guide post, the connecting block, the sliding block, the limiting rod and the second transmission groove in the transmission assembly, a vertical transmission structure is formed, the occupation of the space in the horizontal direction in a workshop is small, and the use is convenient; through the cooperation of feeding control module, ejection of compact control module, early warning module, quality detection module and temperature control module, through the quality of quality detection module automated inspection processing object, regulate and control the feeding volume of automatic control powder and liquid and through temperature control module control temperature according to quality detection module, realize improving product quality's purpose.
Drawings
FIG. 1 is a schematic overall front cut-away configuration of the present invention;
FIG. 2 is an enlarged view of the structure of the area A in FIG. 1 according to the present invention;
FIG. 3 is an enlarged view of the structure of the area B in FIG. 1 according to the present invention;
FIG. 4 is a schematic perspective view of a transmission rack according to the present invention;
FIG. 5 is a schematic perspective view of a first conveying trough according to the present invention;
FIG. 6 is a schematic perspective view of a second conveying trough according to the present invention;
FIG. 7 is a schematic block diagram of the present invention;
FIG. 8 is a system flow diagram of the present invention;
in the figure: 1. a kneading machine; 2. a powder feed assembly; 3. a liquid feed assembly; 4. a transmission assembly; 5. a feed control module; 6. a discharge control module; 7. an early warning module; 8. a quality detection module; 9. a temperature control module; 21. a feed hopper; 22. a motor case; 23. a first motor; 24. a screw feed rod; 31. a feed pipe; 32. a sleeve; 33. a gear case; 34. a second motor; 35. a gear; 36. rotating the block; 37. a screw rod; 38. a piston; 39. a check valve housing; 310. a limiting block; 311. a mounting seat; 312. a telescopic rod; 313. a spring; 314. a flow-limiting plug; 41. a first transfer tank; 42. a roller; 43. a transmission rack; 44. a sprocket; 45. a third motor; 46. a chain; 47. a guide post; 48. connecting blocks; 49. a slider; 410. a limiting rod; 411. a second transfer slot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an embodiment of the present invention: an automatic feeding and conveying system for a workshop comprises a kneading machine 1, a powder feeding assembly 2, a liquid feeding assembly 3, a conveying assembly 4, a feeding control module 5, a discharging control module 6, an early warning module 7, a quality detection module 8 and a temperature control module 9, wherein the liquid feeding assembly 3 is arranged at the top end of the kneading machine 1, the liquid feeding assembly 3 comprises a feeding pipe 31, a sleeve 32, a gear box 33, a second motor 34, a gear 35, a rotating block 36, a screw rod 37, a piston 38, a one-way valve housing 39, a limiting block 310, a mounting seat 311, an expansion rod 312, a spring 313 and a current limiting plug 314, the feeding pipe 31 is arranged at the top end of the kneading machine 1, the sleeve 32 is arranged on the feeding pipe 31, the gear box 33 is arranged at the top end of the sleeve 32, the gear box 33 is distributed and rotatably connected with the gear 35 inside, the second motor 34 is arranged inside the gear box 33, and the output shaft of the second motor 34 is fixedly connected with the gear 35, a rotating block 36 is arranged inside the gear box 33, the rotating block 36 is meshed with the gear 35, a screw rod 37 is connected to the rotating block 36 through threads, a piston 38 is fixedly connected to one end of the screw rod 37, the piston 38 is connected to the inside of the sleeve 32 in a sliding manner, a transmission assembly 4 is arranged on one side of the kneading machine 1, the transmission assembly 4 comprises a first transmission groove 41, a roller 42, a transmission frame 43, a chain wheel 44, a third motor 45, a chain 46, a guide post 47, a connecting block 48, a sliding block 49, a limiting rod 410 and a second transmission groove 411, the first transmission groove 41 is fixedly arranged on one side of the kneading machine 1, the transmission frame 43 is arranged on one side of the first transmission groove 41, the chain wheel 44 is symmetrically and rotatably connected to the transmission frame 43, the third motor 45 is arranged on the transmission frame 43, the output end of the third motor 45 is fixedly connected to the chain wheel 44, the chain 46 is meshed with the chain wheel 44, the guide post 47 is symmetrically and fixedly connected to the transmission frame 43, the guide post 47 is connected with a connecting block 48 in a sliding way, the connecting block 48 is connected with a sliding block 49 in a sliding way, the sliding block 49 rotates on the chain wheel 44, and the sliding block 49 is fixedly connected with a limiting rod 410 in a distributed way; the top end of the kneading machine 1 is provided with a powder feeding component 2, and the powder feeding component 2 comprises a feed hopper 21, a motor box 22, a first motor 23 and a spiral feeding rod 24; a feed hopper 21 is fixedly installed at the top end of the kneading machine 1, a motor box 22 is fixedly connected to the inner wall of the top end of the feed hopper 21, a first motor 23 is installed in the motor box 22, a spiral feed rod 24 is fixedly connected to the output end of the first motor 23, and the spiral feed rod 24 is rotatably connected into a feed port of the feed hopper 21; the one-way valve shell 39 is installed on the feeding pipe 31 corresponding to two sides of the sleeve 32, the limiting block 310 is installed inside the one-way valve shell 39, the installation seat 311 is installed inside the one-way valve shell 39, the telescopic rod 312 is arranged on the installation seat 311, the spring 313 is sleeved on the output shaft of the telescopic rod 312, and one end of the output shaft of the telescopic rod 312 is fixedly connected with the current limiting plug 314; the transmission frame 43 is provided with a second transmission groove 411, and rollers 42 are uniformly distributed on the first transmission groove 41 and the second transmission groove 411; be provided with feeding control module 5 in the kneader 1 respectively, ejection of compact control module 6, early warning module 7, quality detection module 8 and temperature control module 9, feeding control module 5 respectively with first motor 23, 34 electric connection of second motor, ejection of compact control module 6 and 45 electric connection of third motor, feeding control module 5, ejection of compact control module 6, early warning module 7 and temperature control module 9 respectively with quality detection module 8 electric connection.
The working principle is as follows: when the automatic feeding and conveying system for the workshop is used, firstly, powdery raw materials are led into the feed hopper 21, the first motor 23 is started to drive the spiral feed rod 24 to rotate, so that the powdery raw materials are led into the kneader 1 at a constant speed, meanwhile, liquid raw materials are led into the feed pipe 31, the second motor 34 is started to drive the gear 35 to rotate, so as to drive the rotating block 36 to rotate, under the action of the rotating block 36, the piston 38 on the screw rod 37 is driven to move upwards, the piston 38 is matched with the sleeve 32, so that negative pressure is generated in the sleeve 32 and the feed pipe 31, under the action of the negative pressure, the flow limiting plug 314 in the right one-way valve is driven to move, so that the flow limiting plug 314 is separated from the limiting block 310, then the second motor 34 is started again, the piston 38 is driven to move downwards, the piston 38 is matched with the sleeve 32, so that increased pressure is generated in the sleeve 32 and the feed pipe 31, the flow limiting plug 314 in the one-way valve on the left side is driven to move under the action of pressure intensity, so that the flow limiting plug 314 is separated from the limiting block 310, the one-way valve on the right side is closed, liquid in the sleeve 32 is guided into the kneading machine 1, the purpose of automatic quantitative introduction is realized, then raw materials are kneaded in the kneading machine 1 and are molded in a mold, the raw materials are guided into the first transmission groove 41 after being detected by the quality detection module 8, materials are guided into the other side of the first transmission groove 41 through the roller 42 on the first transmission groove 41, the third motor 45 is started at the same time, the chain wheel 44 is driven to rotate, the sliding block 49 on the chain wheel 44 is driven to transmit, the objects on the first transmission groove 41 are transmitted to the second transmission groove 411 under the cooperation of the limiting rod 410, the objects are guided out under the action of the roller 42 and gravity, and the purpose of vertical transmission is realized, meanwhile, when the quality detection module 8 detects that the performance of the processed object is not excellent enough, the feeding control module 5 and the temperature control module 9 are used for adjusting, so that the purpose of processing high-quality objects is achieved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
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