阅读说明：本技术 一种pla管材结晶加工用成型设备及其工作方法 (Molding equipment for crystallization processing of PLA (polylactic acid) pipe and working method thereof ) 是由 鞠少军 于 2021-07-19 设计创作，主要内容包括：本发明公开一种PLA管材结晶加工用成型设备及其工作方法,涉及PLA管材技术领域,包括加工箱,所述加工箱内部的底端转动连接有旋转座,所述旋转座的上侧安装有管材旋转架,且旋转座的侧面安装有出风板,所述旋转座的下表面安装有第一驱动机构,所述第一驱动机构的输出端与管材旋转架相连接,所述加工箱的外侧安装有第二驱动机构,所述第二驱动机构的输出端与管材旋转架相连接,所述加工箱的侧面安装有气体循环机构。本发明中的PLA管材结晶加工用成型设备,在对管材进行加热前,会通过气体循环机构,将加工箱内部的空气进行抽取,从而降低加工箱内部空气的水分,并且气体循环机构可以利用加工箱内部的空气对内部构件进行加热。(The invention discloses a forming device for crystallization processing of a PLA pipe and a working method thereof, and relates to the technical field of PLA pipes. According to the forming equipment for crystallization processing of the PLA pipe, before the pipe is heated, air in the processing box is extracted through the gas circulation mechanism, so that moisture in the air in the processing box is reduced, and the gas circulation mechanism can heat internal components by utilizing the air in the processing box.)

1. A forming device for crystallization processing of PLA pipes comprises a processing box (1), wherein a plurality of heaters (5) are fixedly connected inside the processing box (1), it is characterized in that the bottom end inside the processing box (1) is rotatably connected with a rotating seat (6), the upper side of the rotating seat (6) is provided with a pipe rotating frame (7), an air outlet plate (11) is arranged on the side surface of the rotary seat (6), a first driving mechanism (8) is arranged on the lower surface of the rotary seat (6), the output end of the first driving mechanism (8) is connected with the pipe rotating frame (7), a second driving mechanism (10) is arranged on the outer side of the processing box (1), the output end of the second driving mechanism (10) penetrates through the processing box (1) and is connected with the pipe rotating frame (7), and a gas circulation mechanism (9) is arranged on the side surface of the processing box (1).

2. The forming equipment for the crystallization processing of the PLA pipe material as claimed in claim 1, wherein a fan (92) is fixedly connected inside the fixing frame (91) of the gas circulation mechanism (9), an air inlet of the fan (92) extends to the inside of the processing box (1) and is fixedly connected with an air inlet plate (93), the fan (92) is provided with two sets of air outlets which are respectively and fixedly connected with an exhaust pipe (94) and a circulation pipe (95), and one end of the circulation pipe (95) is rotatably connected with the bottom of the rotary base (6).

3. The forming equipment for the crystallization processing of the PLA pipe material as claimed in claim 1, wherein the second driving mechanism (10) comprises a second driving motor (101) fixedly connected with the upper surface of the processing box (1), the output end of the second driving motor (101) extends to the inside of the processing box (1) and is fixedly connected with a connecting shaft (102), and the bottom end of the connecting shaft (102) is connected with the pipe material rotating frame (7).

4. The forming equipment for crystallization processing of PLA pipe material according to claim 1, characterized in that the pipe material rotating frame (7) comprises a base plate (72) fixedly connected with the rotating base (6), one side of the upper surface of the base plate (72) is fixedly connected with a fixed plate (71), and the other side of the upper surface of the base plate (72) is provided with an assembling plate (74).

5. The forming equipment for crystallization processing of PLA pipes as claimed in claim 4, wherein the upper surface of the base plate (72) is fixedly connected with a plurality of side bars (73), the side bars (73) are distributed in a plurality of rows, a crystallization station is formed between two adjacent rows of side bars (73), and a rotator (75) is rotatably connected inside each crystallization station.

6. The forming device for crystallization processing of PLA pipe material as claimed in claim 5, wherein each of the plurality of rotators (75) comprises a connecting pipe (752), and the outer side of the connecting pipe (752) is fixedly connected with a plurality of rotating discs (751).

7. The forming equipment for the crystallization processing of the PLA pipe according to the claim 6, wherein the rotating disc (751), the connecting pipe (752), the fixing plate (71), the base plate (72) and the rotating base (6) are provided with cavities which are communicated with each other.

8. The forming device for crystallization of PLA pipes as claimed in claim 7, wherein one end of each of the connecting tubes (752) extends into the cavity of the fixing plate (71), and each of the connecting tubes (752) has a plurality of vent holes (7521) formed on the outer side of the fixing plate (71).

9. The forming equipment for the crystallization processing of the PLA pipe as claimed in claim 1, wherein the air outlet plate (11) comprises a hollow pipe (111), the upper surface of the hollow pipe (111) is fixedly connected with a plurality of communication columns (112), the top ends of the plurality of communication columns (112) are all communicated with the lower surface of the fixing plate (71), and the upper surface of the hollow pipe (111) is provided with a plurality of air outlets (113).

10. A working method of forming equipment for crystallization processing of PLA pipes is characterized by comprising the following steps:

the method comprises the following steps: adjusting the air outlet end of the gas circulation mechanism (9) to be communicated with the outside, starting the heater (5) and the gas circulation mechanism (9), and drying the inside of the processing box (1);

step two: mounting each PLA pipe inside a crystallization station inside a pipe rotating frame (7);

step three: starting the heater (5), adjusting the air outlet end of the air circulation mechanism (9) to be communicated with the rotary seat (6), and heating the rotary seat (6) and the pipe rotary frame (7);

step four: heating and crystallizing the PLA pipe, and starting a second driving mechanism (10) and a first driving mechanism (8) to drive the PLA pipe to have turnover and autorotation;

step five: cooling the PLA pipe and taking the PLA pipe out of the processing box (1).

Technical Field

The invention relates to the technical field of PLA pipes, in particular to a forming device for crystallization processing of PLA pipes and a working method thereof.

Background

The recrystallization annealing is a process of heating a workpiece subjected to cold deformation processing to a temperature higher than the recrystallization temperature, preserving heat for a certain time, and then cooling to recrystallize the workpiece, so that the work hardening is eliminated.

Through search, Chinese patent discloses a fractional crystallization method for beta-crystal form PPR pipe extrusion (publication number: CN105150487A), which comprises the following steps: carrying out high-temperature melt extrusion on a PPR resin raw material containing a beta nucleating agent, and sizing an extruded tube blank; carrying out first rapid cooling on the sized pipe blank at a first cooling rate; slowly cooling the tube blank at a second cooling rate; carrying out secondary rapid cooling on the tube blank at a third cooling rate; wherein the second cooling rate is less than the first cooling rate and the third cooling rate, and the temperature range of the slow cooling is 60-120 ℃.

When the annealing crystallization equipment is heated, the pipe can cause the difference of the efficiency angle of the surface temperature rise due to the distance between the pipe and the heating component and the contact with the equipment component, and the crystallization quality is poor.

Disclosure of Invention

The invention aims to provide forming equipment for crystallization processing of a PLA pipe and a working method thereof, and solves the following technical problems:

(1) how to reduce the influence of the internal components of the equipment on the surface temperature rise of the pipe;

(2) how to change the influence of the distance between the pipe and the heating component to improve the crystallization quality.

The purpose of the invention can be realized by the following technical scheme:

a forming device for crystallization processing of PLA pipes comprises a processing box, wherein a base is fixedly connected to the lower surface of the processing box, a sealing door is rotatably connected to the side surface of the processing box, pulleys are fixedly connected to both sides of the lower surface of the base, a plurality of heaters are fixedly connected to the interior of the processing box, a rotary seat is rotatably connected to the bottom end of the interior of the processing box, a pipe rotary frame is installed on the upper side of the rotary seat, a wind outlet plate is installed on the side surface of the rotary seat, the pipe rotary frame is used for installing PLA pipes, a first driving mechanism is installed on the lower surface of the rotary seat, the output end of the first driving mechanism is connected with the pipe rotary frame, a second driving mechanism is installed on the outer side of the processing box, the output end of the second driving mechanism penetrates through the processing box and is connected with the pipe rotary frame, a gas circulation mechanism is installed on the side surface of the processing box, the gas circulation mechanism is provided with two groups of gas outlet ends which are respectively communicated with the outside and the air outlet plate.

As a further scheme of the invention: the gas circulation mechanism comprises a fixing frame fixedly connected with the side wall of the processing box, a fan is fixedly connected inside the fixing frame, the air inlet of the fan extends to the inside of the processing box and is fixedly connected with an air inlet plate, the fan is provided with two sets of air outlets, the two sets of air outlets are respectively fixedly connected with an exhaust pipe and a circulating pipe, and one end, far away from the fan, of the circulating pipe is connected with the bottom of the rotary seat in a rotating mode.

As a further scheme of the invention: and valves are respectively arranged in the exhaust pipe and the circulating pipe and used for controlling the direction of air circulation in the gas circulating mechanism.

As a further scheme of the invention: the second driving mechanism comprises a second driving motor fixedly connected with the upper surface of the processing box, the output end of the second driving motor extends to the inside of the processing box and is fixedly connected with a connecting shaft, and the bottom end of the connecting shaft is connected with the middle part of the upper surface of the pipe rotating frame.

As a further scheme of the invention: and the part of the second driving motor connected with the processing box is filled with heat insulation materials for preventing the second driving motor from being damaged by high temperature in the processing box.

As a further scheme of the invention: the tubular product swivel mount include with roating seat fixed connection's base plate, one side fixedly connected with fixed plate of base plate upper surface, and the opposite side of base plate upper surface installs the equipment board, the last fixed surface of base plate is connected with a plurality of side lever, and a plurality of side lever is a plurality of rows and distributes, forms the crystallization station between two adjacent rows of side levers, and each crystallization station is inside all to rotate and is connected with the circulator.

As a further scheme of the invention: the two sides of the base plate, which are close to the assembling plate, are respectively provided with a plurality of threaded holes which are vertically distributed with the assembling plate, and the side surface of the assembling plate is fixedly connected with two groups of threaded plates corresponding to the adjacent threaded holes, so that the distance between the assembling plate and the fixing plate is changed.

As a further scheme of the invention: the plurality of rotators all include the connecting pipe, the outside fixedly connected with a plurality of rotary disk of connecting pipe.

As a further scheme of the invention: the rotary disc, the connecting pipe, the fixing plate, the base plate and the rotary seat are all internally provided with cavities which are communicated with each other and used for gas to flow in the components.

As a further scheme of the invention: a plurality of the one end of connecting pipe all extends to the inside of fixed plate cavity, and each the connecting pipe is located the inside outside of fixed plate and has all seted up a plurality of air vent.

As a further scheme of the invention: first actuating mechanism includes first driving motor and fixed pipe, first driving motor and fixed pipe are located processing incasement, outer both sides fixed connection with the roating seat respectively, the top of fixed pipe and the lower fixed surface of fixed plate are connected, first driving motor's output and each connecting pipe are located all to be connected through chain drive between the inside one end of fixed plate.

As a further scheme of the invention: the air outlet plate comprises a hollow tube, the upper surface of the hollow tube is fixedly connected with a plurality of communication columns, the top ends of the communication columns are communicated with the lower surface of the fixed plate, and the upper surface of the hollow tube is provided with a plurality of air outlet holes.

As a further scheme of the invention: a plurality of the air outlets are distributed at equal intervals.

The invention also discloses a working method of the forming equipment for crystallization processing of the PLA pipe, which comprises the following steps:

the method comprises the following steps: adjusting the air outlet end of the air circulation mechanism to be communicated with the outside, starting the heater and the air circulation mechanism, and drying the inside of the processing box;

step two: mounting each PLA pipe inside a crystallization station inside a pipe rotating frame;

step three: starting a heater, adjusting the gas outlet end of the gas circulation mechanism to be communicated with the rotary seat, and heating the rotary seat and the pipe rotary frame;

step four: heating and crystallizing the PLA pipe, and starting a second driving mechanism and a first driving mechanism to drive the PLA pipe to have turnover and autorotation;

step five: cooling the PLA pipe, and taking the PLA pipe out of the processing box.

As a further scheme of the invention: in the third step, the temperature is 90-140 ℃ during heating.

As a further scheme of the invention: in the fourth step, the revolving speed of the PLA pipe is 20-30r/min, and the rotation speed is 15-18 r/min.

As a further scheme of the invention: in the fifth step, the cooling rate is 2-4 ℃/min.

The invention has the beneficial effects that:

compared with the prior art, the forming equipment for crystallization processing of the PLA pipe can extract air in the processing box through the air circulation mechanism before heating the pipe, so that the moisture of the air in the processing box is reduced, and after extraction is completed, the air circulation mechanism can convert an air channel in the processing box into communication with the rotary seat and the pipe rotary frame, so that the air in the processing box can be used for heating the pipe, and the problem that the temperature of a part in contact with a device is unbalanced with the temperature of other parts when the PLA pipe is heated is solved;

on the other hand, the device is further provided with a pipe rotating frame, the pipe rotating frame is connected with a second driving mechanism through the pipe rotating frame, the pipe rotating frame can be driven to rotate through the second driving mechanism, so that pipes can be driven to rotate in a turnover mode and driven to rotate inside the device, the pipe rotating frame is further connected with the first driving mechanism, the pipes can be driven to rotate through the first driving mechanism, further, the contact area between the pipes and the device can be reduced, and the heating quality of the pipes can be improved.

Drawings

The invention will be further described with reference to the accompanying drawings.

FIG. 1 is a cross-sectional view of a molding apparatus of the present invention;

FIG. 2 is a top view of the tube turret of the present invention;

FIG. 3 is a partial side sectional view of the tube turret of the present invention;

FIG. 4 is an enlarged view of the structure of portion B of FIG. 3 according to the present invention;

FIG. 5 is an enlarged view of the structure of portion A of FIG. 3 according to the present invention;

fig. 6 is a partial sectional view of the air-out plate of the present invention.

In the figure: 1. a processing box; 2. a base; 3. a pulley; 4. a sealing door; 5. a heater; 6. a rotating base; 7. a pipe rotating frame; 8. a first drive mechanism; 9. a gas circulation mechanism; 10. a second drive mechanism; 11. an air outlet plate; 81. a first drive motor; 82. a fixed tube; 83. a chain; 101. a second drive motor; 102. a connecting shaft; 91. a fixed mount; 92. a fan; 93. an air inlet plate; 94. an exhaust pipe; 95. a circulation pipe; 71. a fixing plate; 72. a substrate; 73. a side lever; 74. assembling a plate; 75. a rotator; 751. rotating the disc; 752. a connecting pipe; 721. a threaded hole; 741. a thread plate; 7521. a vent hole; 111. a hollow tube; 112. a communication column; 113. and an air outlet.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the invention is a forming device for PLA pipe crystallization, comprising a processing box 1, a base 2 fixedly connected to the lower surface of the processing box 1, a sealing door 4 rotatably connected to the side surface of the processing box 1, pulleys 3 fixedly connected to both sides of the lower surface of the base 2, a plurality of heaters 5 fixedly connected to the inside of the processing box 1, a rotating base 6 rotatably connected to the bottom end of the inside of the processing box 1, a pipe rotating frame 7 mounted on the upper side of the rotating base 6, an air outlet plate 11 mounted on the side surface of the rotating base 6, the pipe rotating frame 7 for mounting PLA pipes, a first driving mechanism 8 mounted on the lower surface of the rotating base 6, an output end of the first driving mechanism 8 connected to the pipe rotating frame 7, a second driving mechanism 10 mounted on the outer side of the processing box 1, an output end of the second driving mechanism 10 connected to the pipe rotating frame 7 through the processing box 1, the side of the processing box 1 is provided with a gas circulation mechanism 9, and the gas circulation mechanism 9 is provided with two groups of gas outlet ends which are respectively communicated with the outside and the air outlet plate 11.

The gas circulation mechanism 9 comprises a fixing frame 91 fixedly connected with the side wall of the processing box 1, a fan 92 is fixedly connected inside the fixing frame 91, an air inlet of the fan 92 extends to the inside of the processing box 1 and is fixedly connected with an air inlet plate 93, the fan 92 is provided with two groups of air outlets, the two groups of air outlets are respectively fixedly connected with an exhaust pipe 94 and a circulating pipe 95, and one end, far away from the fan 92, of the circulating pipe 95 is rotatably connected with the bottom of the rotary base 6.

Valves are installed inside the exhaust pipe 94 and the circulation pipe 95 for controlling the direction of air circulation inside the gas circulation mechanism 9.

The second driving mechanism 10 includes a second driving motor 101 fixedly connected to the upper surface of the processing box 1, an output end of the second driving motor 101 extends to the inside of the processing box 1 and is fixedly connected to a connecting shaft 102, and a bottom end of the connecting shaft 102 is connected to a middle portion of the upper surface of the pipe rotating frame 7.

The portion of the second driving motor 101 connected to the processing box 1 is filled with a heat insulating material for preventing the second driving motor 101 from being damaged by the high temperature inside the processing box 1.

The pipe rotating frame 7 comprises a base plate 72 fixedly connected with the rotating base 6, a fixing plate 71 is fixedly connected with one side of the upper surface of the base plate 72, an assembling plate 74 is installed on the other side of the upper surface of the base plate 72, a plurality of side rods 73 are fixedly connected with the upper surface of the base plate 72, the side rods 73 are distributed in a plurality of rows, a crystallization station is formed between every two adjacent rows of the side rods 73, and each crystallization station is internally and rotatably connected with a rotator 75.

A plurality of threaded holes 721 vertically distributed with the assembling plate 74 are respectively formed in both sides of the base plate 72 close to the assembling plate 74, two groups of threaded plates 741 corresponding to the adjacent threaded holes 721 are fixedly connected to the side surface of the assembling plate 74, and the distance between the assembling plate 74 and the fixing plate 71 is changed.

Each of the plurality of rotators 75 includes a connection tube 752, and a plurality of rotation plates 751 are fixedly connected to an outer side of the connection tube 752.

The rotary discs 751, the connecting pipes 752, the fixed plate 71, the base plate 72 and the rotary base 6 are all provided with cavities communicated with each other for gas to flow in the components.

One end of each connecting tube 752 extends into the cavity of the fixing plate 71, and a plurality of air holes 7521 are formed in the outer side of each connecting tube 752, which is located inside the fixing plate 71.

The first driving mechanism 8 comprises a first driving motor 81 and a fixed pipe 82, the first driving motor 81 and the fixed pipe 82 are respectively and fixedly connected with two sides of the rotating base 6 inside and outside the processing box 1, the top end of the fixed pipe 82 is fixedly connected with the lower surface of the fixed plate 71, and the output end of the first driving motor 81 and one end of each connecting pipe 752 inside the fixed plate 71 are in transmission connection through a chain 83.

The air outlet plate 11 comprises a hollow tube 111, the upper surface of the hollow tube 111 is fixedly connected with a plurality of communicating columns 112, the top ends of the communicating columns 112 are communicated with the lower surface of the fixing plate 71, and the upper surface of the hollow tube 111 is provided with a plurality of air outlet holes 113.

The air outlets 113 are distributed at equal intervals.

The working principle of the invention is as follows:

closing a valve in a circulating pipe 95 of the gas circulating mechanism 9, adjusting the gas outlet end of the gas circulating mechanism 9 to be communicated with the outside, starting the heater 5 and the gas circulating mechanism 9, drying the inside of the processing box 1, preheating the air in the processing box 1 by the heater 5, pumping the air in the processing box 1 out by the gas circulating mechanism 9 through an internal air inlet plate 93, and discharging the air from an exhaust pipe 94;

installing each PLA pipe inside a crystallization station inside a pipe rotating frame 7, closing a sealing door 4, starting a heater 5, closing a valve inside an exhaust pipe 94 in a gas circulation mechanism 9, adjusting a gas outlet end of the gas circulation mechanism 9 to be communicated with a rotating base 6, pumping hot air inside a processing box 1 by the gas circulation mechanism 9, enabling the hot air to flow along cavities inside the rotating base 6 and the pipe rotating frame 7, and heating each component of the rotating base 6 and the pipe rotating frame 7 at the temperature of 110 ℃;

heating and crystallizing the PLA pipe, starting a second driving mechanism 10 and a first driving mechanism 8, after the second driving mechanism 10 is started, driving a pipe rotating frame 7 and a rotating seat 6 to rotate through a connecting shaft 102, wherein the rotating speed is 22r/min, after the first driving mechanism 8 is started, driving each rotator 75 to rotate through a chain 83, and after the rotators 75 rotate, the rotating speed is 17r/min, driving the pipe to rotate in a crystallization station, and further driving the PLA pipe to have turnover and autorotation;

cooling the PLA pipe at the cooling rate of 2 ℃/min, and taking the PLA pipe out of the processing box 1 after cooling to the normal temperature.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.