阅读说明：本技术 用于减少异物碎片的直柄端螺钉 (Straight shank end screw for reducing foreign matter fragments ) 是由 约翰·C·奥斯本 特伦斯·C·塞特 于 2020-01-03 设计创作，主要内容包括：本申请公开了用于减少异物碎片的直柄端螺钉。一种紧固件包括限定螺纹的轴的第一部分和从轴的第一部分延伸的轴的第二部分,该第二部分包括平坦弯曲表面。一种用于将紧固件固定到e型螺母的方法,该方法包括以下步骤：将定位在e型螺母内的紧固件插入到开口中,该开口由待固定在一起的至少两个部件限定并延伸穿过该至少两个部件,其中：紧固件的轴的第一部分限定螺纹；并且从轴的第一部分延伸的紧固件的轴的第二部分限定弯曲平坦表面。(The application discloses a straight shank end screw for reducing foreign matter fragments. A fastener includes a first portion of a shaft defining a thread and a second portion of the shaft extending from the first portion of the shaft, the second portion including a flat curved surface. A method for securing a fastener to an e-nut, the method comprising the steps of: inserting a fastener positioned within an e-nut into an opening defined by and extending through at least two components to be secured together, wherein: a first portion of the shaft of the fastener defines a thread; and a second portion of the shaft of the fastener extending from the first portion of the shaft defines a curved planar surface.)

1. A fastener (10), the fastener (10) comprising:

a first portion (30) of a shaft (32), the first portion (30) defining a thread (34), and

a second portion (36) of the shaft (32), the second portion (36) extending from the first portion (30) of the shaft (32), the second portion (36) including a flat curved surface (38).

2. The fastener (10) according to claim 1, wherein the first portion (30) of the shaft (32) is connected to a head (40).

3. The fastener (10) according to claim 2, wherein the head (40) defines an opening (42) for receiving insertion of a tool.

4. The fastener (10) according to any one of claims 1 to 3, wherein the diameter (D) of the second portion (36) of the shaft (32) has a dimension less than a diameter (D') defined by threads (22) of an e-nut (12) to be secured to the fastener (10).

5. The fastener (10) according to any one of claims 1 to 3, wherein the second portion (36) of the shaft (32) has a tapered configuration.

6. The fastener (10) according to claim 5, wherein the second portion (36) of the shaft (32) has a circular cross-section (46).

7. The fastener (10) according to claim 6, wherein a diameter (48) of the circular cross-section (46) of the second portion (36) is sized larger than a diameter (50) of a second circular cross-section (52) of the first portion (30) that is positioned farther from the shaft (32) than the circular cross-section (46).

8. The fastener (10) according to claim 5, wherein the second portion (36) of the shaft (32) has a frustoconical shape.

9. The fastener (10) of claim 8, the fastener (10) further comprising a third portion (54) of the shaft (32) extending from the second portion (36) of the shaft (32).

10. The fastener (10) of claim 9, wherein at least a portion of the third portion (54) of the shaft (32) comprises a cylindrical shape.

11. The fastener (10) according to claim 10, wherein a distal portion (56) of the third portion (54) of the shaft (32) distal from the second portion (36) defines an inclined surface (58) extending around the third portion (54) of the shaft (32).

12. The fastener (10) according to claim 11, wherein the distal end portion (56) of the third portion (54) of the shaft (32) defines a planar surface (60) extending transverse to a central axis (28) of the shaft (32).

13. The fastener (10) according to any one of claims 1 to 3, wherein the threads (34) of the first portion (30) of the shaft (32) are compatible in construction with threads (22) defined by an e-nut (12).

14. The fastener (10) of claim 13, wherein the second portion (36) of the shaft (32) contacts at least one tooth (24) of the e-nut (12) upon rotating the fastener (10) and advancing the thread (34) of the first portion (30) of the shaft (32) along the thread (22) of the e-nut (12).

15. The fastener (10) of claim 14, wherein upon further rotation of the fastener (10), the flat curved surface (38) moves along at least one tooth (24) of the e-nut (12), urging the at least one tooth (24) in a direction away from a central axis (28) of the fastener (10).

Technical Field

The present disclosure relates to a fastener for connecting two or more parts together, and more particularly to a threaded fastener secured to an e-nut.

Background

In the manufacture of structures such as aircraft, fastening two or more parts together is typically accomplished with a fastener assembly. Fastening parts, such as fastening a floor to a seat track, fastening a floor discontinuity element to a seat track, and fastening a seat equipment accessory to a floor, include the use of fastener assemblies that include, for example, e-nuts and threaded fasteners. The threaded fastener is inserted into the e-nut and compatible threads of the e-nut and the threaded fastener are engaged with one another. The threaded fastener and the e-nut are pushed into an opening that extends through two or more components to be fastened together until a portion of the e-nut carrying the securing flange extends beyond the opening and in a direction away from a central axis of the threaded fastener. Rotation of the threaded fastener enables the threaded fastener to travel through the threaded portion of the e-nut, wherein the threaded fastener is engaged and abuts the folded legs or teeth of the e-nut.

As the threaded fastener continues to be turned, the threaded fastener advances along and through the e-nut, wherein the threads of the threaded fastener push the folded legs or teeth of the e-nut such that the folded teeth move away from the central axis of the threaded fastener. However, during this process, the threaded portion of the threaded fastener engages the sharp edge of the moving tooth. Further rotating the threaded fastener to a position to receive the head of the threaded fastener and to cause the sharp edge to achieve a specified torque includes causing the sharp edge of the teeth of the e-nut to cut into the threads of the threaded fastener as the threaded fastener is rotated and the teeth are moved away from the central axis of the threaded fastener. With the threaded fastener reaching a fastened position at a specified torque, the securing flange of the tooth abuts a surface of one of the at least two components fastened together, thereby applying a compressive force to the two or more components between the head of the threaded fastener and the securing flange of the tooth positioned outside of the opening in the at least two components fastened together. During the tightening process, swarf is generated from the threads of the threaded fastener by causing the sharp edges of the e-nut teeth to cut the threads of the threaded fastener during the tightening process. These chips are distributed in the location of the threaded fastener and the e-nut and are referred to as foreign object debris ("FOD").

The generation of sufficient debris or FOD results in the need for airworthiness inspection of aircraft according to federal aviation association regulations. Airworthiness inspections increase time during aircraft manufacturing and result in additional costs. In addition, removing the FOD from the aircraft also increases time and cost in the manufacturing process. Further, FODs may be distributed during tightening such that swarf is located between the surface of the threads of the fastener and the surface of the threads of the e-nut, which may result in providing a higher fixture torque reading when tested than the actual torque fixture of the threaded fastener with the e-nut.

Attempts have been made to reduce FOD production, such as using titanium in the construction of threaded fasteners in order to use hard materials to resist the production of swarf. However, a threaded fastener constructed of titanium still results in cutting threads and creating a FOD during the process of securing the threaded fastener to the e-nut. Therefore, it would be beneficial to have a threaded fastener that does not produce FOD if the threaded fastener is secured to an e-nut.

Disclosure of Invention

One example includes a fastener including a first portion of a shaft defining a thread and a second portion of the shaft extending from the first portion of the shaft, the second portion including a flat curved surface.

One example includes a method for securing a fastener to an e-nut, the method comprising the steps of: inserting a fastener positioned within an e-nut into an opening defined by and extending through at least two components to be secured together, wherein: a first portion of the shaft of the fastener defines a thread; and a second portion of the shaft of the fastener extending from the first portion of the shaft defines a curved planar surface.

The features, functions, and advantages that have been discussed can be achieved independently in various examples or may be combined in yet other examples further details of which can be seen with reference to the following description and drawings.

Drawings

FIG. 1 is an exploded perspective view of a fastener and an e-nut for fastening together an assembly of two components shown in cross-section;

FIG. 2 is a bottom perspective view of the fastener of FIG. 1;

FIG. 3A is a cross-sectional view of the fastener of FIG. 1 taken along line 3A-3A;

FIG. 3B is a cross-sectional view of the fastener of FIG. 1 taken along line 3B-3B;

FIG. 4 is a side view, partially in cross-section, of the fastener and e-nut of FIG. 1, with the fastener positioned within the e-nut and positioned outside of a bore extending through the assembly of the two components to be secured together, with the assembly of the e-nut and the two components shown in cross-section;

FIG. 5 is a side view of the fastener and e-nut inserted into the hole of FIG. 4, wherein at least a portion of the e-nut and the securing flange of the teeth of the e-nut are positioned outside of the two components to be secured together;

FIG. 6 is a side view of FIG. 5, wherein the fastener has been rotated and advanced through the e-nut, thereby moving at least one tooth of the e-nut having the securing flange in a direction away from the central axis of the fastener and securing the two components together; and is

FIG. 7 is a flow chart of a method for securing a fastener to an e-nut.

Detailed Description

Referring to fig. 1, a fastener 10 is shown, the fastener 10 being secured to an e-nut 12, thereby providing a fastener assembly 14 for securing two or more components together, such as a floor 16 and seat tracks 18 in aircraft manufacturing in this example. The e-nut 12 includes a body 20 defining a thread 22 and at least one tooth 24, the at least one tooth 24 extending away from the thread 22 and in a collapsed position 23, as seen in fig. 1, 4 and 5. In this example, six teeth 24 are defined by the e-nut 12, with each tooth 24 extending in an angular direction 26 relative to and toward a central axis 28 of the fastener 10. The folded position 23 of at least one tooth 24 (and in this example, all teeth 24) is visible in fig. 4 and 5, where the fastener 10 is positioned within the e-nut 12. The teeth 24 maintain the folded position 23 until moved to the final secured position 29, as shown in fig. 6, where the teeth 24 and the securing flange 33 of the teeth 24 have moved away from the central axis 28 of the fastener 10 and the fastener 10 is moved through the e-nut 12, where the fastener 10 is tightened. With the fastener 10 tightened, the securing flange 33 is positioned in abutting relationship with the seat track 18 and a compressive force is applied to the floor 16 and seat track 18 between the head 40 of the fastener 10 and the securing flange 33, thereby providing securement of at least two components, such as the floor 16 and seat track 18.

The folded position 23 of the teeth 24 facilitates movement of the e-nut 12 through an opening 25 that has been drilled or reamed through the floor 16 and through an opening 27 that has also been drilled or reamed through the seat track 18. The openings 25 and 27 are positioned in alignment with each other. In this example, as seen in fig. 5, the tooth 24 in the folded position 23 is initially moved through the openings 25 and 27 of at least two components (the floor 16 and the seat track 18) to position the securing flange 33 of the tooth 24 out of the opening 27 of the seat track 18.

In fig. 6, the teeth 24 have been moved by the fastener 10 in a direction away from the central axis 28 of the fastener 10, where in this example the teeth 24 are now aligned in the direction 31 with the body 20 of the e-nut 12. With teeth 24 aligned in direction 31, securing flange 33 is positioned in alignment with seat track 18 and positioned around opening 27 and adjacent to opening 27. The final set position 29 is achieved by tightening the fastener 10 such that a compressive force is applied to the floor 16 and seat track 18 between the head 40 of the fastener 10 and the set flange 33 of the teeth 24 of the e-nut 12, as can be seen in fig. 6.

The fastener 10 includes a first portion 30 of the shaft 32 defining a thread 34 and a second portion 36 of the shaft 32 extending from the first portion 30 of the shaft 32. The second portion 36 of the shaft 32 includes a flat curved surface 38. The first portion 30 of the shaft 32 is connected to the head 40. The head 40 defines an opening 42 for receiving insertion of a tool, such as a screwdriver or power screwdriver, to secure the fastener 10 to the e-nut 12. The fastener 10 is constructed of a hard material such as, for example, titanium or steel, for example, with the threads 34 of the first portion 30 of the shaft 32 being compatible in construction with the threads 22 defined by the e-nut 12.

The diameter D of the second portion 36 of the shaft 32 of fig. 2 is sized smaller than the diameter D' defined by the threads 22, as seen in fig. 1, the threads 22 being defined by the e-nut 12 that will be secured to the shaft 32 of the fastener 10. Diameter D allows clearance for second portion 36 to pass through and beyond threads 22 within e-nut 12 upon insertion of fastener 10 into e-nut 12. As seen in fig. 4-5, the threads 34 of the first portion 30 of the shaft 32 of the fastener 10 can engage the threads 22 of the e-nut 12 with the second portion 36 being able to pass through the threads 22 of the e-nut 12, the threads 34 defining a diameter D "and being compatible with the threads 22 of the e-nut 12 as seen in fig. 2.

As can be seen in fig. 4, with the fastener 10 inserted into the e-nut 12, as can be seen in this example, several threads 34 engage with several threads 22 of the e-nut 12, the fastener assembly 14 is inserted into the openings 25 and 27 of the floor 16 and seat track 18, respectively, and in this example into an insert 35 positioned within the opening 25, and then through the opening 27 of the seat track 18. In this example, the insert 35 is positioned within the opening 25 of the floor 16, wherein the insert 35 includes a flange 37, as seen in fig. 1, that extends around the insert 35 and is bonded to the floor 16, thereby securing the insert 35 to the floor 16. Then, in this example, the seat track 18 is positioned to be placed against the floor 16 prior to being secured with the fastener assembly 14, with the opening 27 aligned with the opening 51 defined by the insert 35 positioned within the opening 25.

The insert 35 includes an inner wall surface 39 forming a hexagonal shape for the opening 51, as seen in fig. 1 and 4, the inner wall surface 39 of the insert 35 being configured and dimensioned to receive the hexagonal shape of the body 20 of the e-nut 12 having the wall surface 41, as seen in fig. 1. The wall surface 41 resists rotation when placed within the opening 51 of the insert 35 in abutting relationship with the inner wall surface 39 of the insert 35, thereby being positioned within the opening 51 of the insert 35. In addition, the insert 35 includes a protrusion 45, the protrusion 45 being positioned to extend from a lower portion 53 of the interior 49 of the inner wall surface 39 of the insert 35 and surround the lower portion 53. When the fastener assembly 14 is initially inserted into the insert 35, the tab 45 will engage the body 20 of the e-nut such that the tab 45 prevents the e-nut 12 from being pushed too far through the opening 27 of the seat track 18. In other examples where the fastener assembly 14 is used, securing at least two components together may also be accomplished without the use of the insert 35.

As can be seen in fig. 2, the second portion 36 of the shaft 32 has a tapered configuration that narrows as the second portion 36 extends away from the first portion 30. As can be seen in fig. 2 and 3A, the second portion 36 of the shaft 32 has a circular cross-section 46, the diameter 48 of the circular cross-section 46 being sized larger than the diameter 50 of a second circular cross-section 52 (as can be seen in fig. 2 and 3B) of the second portion 36, wherein the diameter 50 of the second circular cross-section 52 is positioned further from the first portion 30 of the shaft 32 than the diameter 48 of the circular cross-section 46, as can be seen in fig. 2. In this example, the second portion 36 of the shaft 32 has a frustoconical shape. As will be discussed herein, in this example, the tapered configuration of the second portion 36 will serve to push the teeth 24 of the e-nut 12 in a direction away from the central axis 28 of the fastener 10, which will reduce the force exerted by the teeth 24 on the threads 34 of the first portion 30 as the threads 34 encounter the teeth 24 in the fixed fastener assembly 14.

In this example, the second portion 36 of the fastener 10 further includes a third portion 54 of the shaft 32 extending from the second portion 36 of the shaft 32, as can be seen in FIG. 2. At least a portion of the third portion 54 of the shaft 32 includes a cylindrical shape. A distal portion 56 of the third portion 54, distal from the second portion 36, defines an inclined surface 58 extending around the third portion 54 and defines a flat surface 60 extending transverse to the central axis 28 of the shaft 32. The third portion 54 is configured and dimensioned so that the fastener 10 can be initially positioned within the end portions 61 of the folding teeth 24 of the e-nut 12 beyond the position shown in fig. 4 and 5 so that the third portion 54 will not prematurely push the teeth 24 and move them away from the central axis 28 during initial insertion of the fastener assembly 14 into the insert 35 in this example.

Referring to fig. 5, in this example, the fastener assembly 14 has been inserted into the insert 35 such that the body 20 of the e-nut 12 abuts the tab 45. As the fastener 10 is rotated, the threads 34 of the first portion 30 of the shaft 32 advance along the threads 22 of the e-nut, causing the second portion 36 of the shaft 32 to contact the at least one tooth 24 of the e-nut 12. In this example, the flat curved surface 38 contacts all of the teeth 24 of the e-nut 12 at the end portions 61 of the teeth 24. Further rotation of the fastener 10 causes the flat curved surface 38 to push at least one tooth 24, in this example all teeth 24, in a direction away from the central axis 28 of the fastener 10. The securing flange 33 of the tooth 24 moves such that the securing flange 33 extends beyond the opening 27 of the seat track 18. When the head 40 comes into contact with the insert 35, continued rotation of the fastener 10 pulls the e-nut 12 toward the head 40 of the fastener 10 until the securing flange 33 abuts the seat track 18, as seen in fig. 6, and tightening torque is achieved, thereby providing a fixed compressive force between the head 40 and the securing flange 33 against the floor 16 and the seat track 18. With the flat curved surface 38 in initial contact with the teeth 24, the teeth 24 are initially urged away from the central axis 28, and as the threads 34 of the first portion 30 of the fastener 10 advance from the threads 22 of the e-nut 12, the threads 34 encounter the teeth 24 that have been moved in a direction away from the central axis 28 of the fastener 10 by the flat curved surface 38, and thus, as the fastener assembly 14 is secured, the threads 34 encounter less force applied to the threads 34 than the threads of a threaded cylindrical bolt that acts as a fastener to urge the teeth 24 from the collapsed position. Where a flat curved surface 38 is used to push the teeth 24, the generation of FOD is reduced or eliminated by the sharp edges 44 of the teeth 24 due to the small force exerted by the teeth 24 on the threads 34.

Referring to fig. 7, a method 62 for securing the fastener 10 to the e-nut 12 includes a step 64 of inserting the fastener 10 positioned within the e-nut 12 into an opening (in this example, including openings 25 and 27) defined by and extending through at least two components to be secured together, such as the floor 16 and the seat track 18 in this example. The first portion 30 of the shaft 32 of the fastener 10 defines threads 34, and the second portion 36 of the shaft 32 of the fastener 10 extending from the first portion 30 of the shaft 32 defines a flat curved surface 38. The step 64 of inserting includes engaging at least a portion of the threads 34 of the first portion 30 of the shaft 32 with at least a portion of the threads 22 defined by the e-nut 12. As discussed in the current example, several threads 34 initially engage several threads 22. The step 64 of inserting the fastener 10 positioned within the e-nut 12 further includes pushing the securing flange 33 of the teeth 24 of the e-nut 12 beyond the openings (which in this example include openings 25 and 27), as seen in FIG. 5.

Further, the present disclosure includes examples according to the following clauses:

clause 1. a fastener (10), the fastener (10) comprising:

a first portion (30) of a shaft (32), the first portion (30) defining a thread (34), and

a second portion (36) of the shaft (32), the second portion (36) extending from the first portion (30) of the shaft (32), the second portion (36) including a flat curved surface (38).

Clause 2. the fastener (10) of clause 1, wherein the first portion (30) of the shaft (32) is connected to a head (40).

Clause 3. the fastener (10) of clause 2, wherein the head (40) defines an opening (42) for receiving insertion of a tool.

Clause 4. the fastener (10) of any of clauses 1-3, wherein the diameter (D) of the second portion (36) of the shaft (32) has a dimension less than a diameter (D') defined by threads (22) of an e-nut (12) to be secured to the fastener (10).

Clause 5. the fastener (10) of any of clauses 1-4, wherein the second portion (36) of the shaft (32) has a tapered configuration.

Clause 6. the fastener (10) of clause 5, wherein the second portion (36) of the shaft (32) has a circular cross-section (46).

Clause 7. the fastener (10) of clause 6, wherein the diameter (48) of the circular cross-section (46) of the second portion (36) is sized larger than the diameter (50) of a second circular cross-section (52) of the first portion (30) that is positioned farther from the shaft (32) than the circular cross-section (46).

Clause 8. the fastener (10) of clause 5, wherein the second portion (36) of the shaft (32) has a frustoconical shape.

Clause 9. the fastener (10) of clause 8, the fastener (10) further comprising a third portion (54) of the shaft (32) extending from the second portion (36) of the shaft (32).

Clause 10. the fastener (10) of clause 9, wherein at least a portion of the third portion (54) of the shaft (32) comprises a cylindrical shape.

Clause 11. the fastener (10) of clause 10, wherein a distal portion (56) of the third portion (54) of the shaft (32) distal from the second portion (36) defines an inclined surface (58) extending around the third portion (54) of the shaft (32).

Clause 12. the fastener (10) of clause 11, wherein the distal end portion (56) of the third portion (54) of the shaft (32) defines a planar surface (60) extending transverse to a central axis (28) of the shaft (32).

Clause 13. the fastener (10) of clause 1, wherein the threads (34) of the first portion (30) of the shaft (32) are compatible in construction with the threads (22) defined by the e-nut (12).

Clause 14. the fastener (10) of clause 13, wherein the second portion (36) of the shaft (32) contacts at least one tooth (24) of the e-nut (12) while rotating the fastener (10) and advancing the thread (34) of the first portion (30) of the shaft (32) along the thread (22) of the e-nut (12).

Clause 15. the fastener (10) of clause 14, wherein upon further rotation of the fastener (10), the flat curved surface (38) moves along the at least one tooth (24) of the e-nut (12), urging the at least one tooth (24) in a direction away from the central axis (28) of the fastener (10).

Clause 16. a method (62) for securing a fastener (10) to an e-nut (12), the method (62) comprising:

inserting the fastener (10) positioned within an e-nut (12) into an opening (25, 27), the opening (25, 27) being defined by and extending through at least two components (16, 18) to be secured together, wherein:

a first portion (30) of a shaft (32) of the fastener (10) defining a thread (34); and is

A second portion (36) of the shaft (32) of the fastener (10) extending from the first portion (30) of the shaft (32) defines a flat curved surface (38).

Clause 17. the method (62) of clause 16, wherein the step of inserting (64) includes engaging at least a portion of the thread (34) of the first portion (30) of the shaft (32) with at least a portion of a thread (22) defined by the e-nut (12).

Clause 18. the method (62) of clause 16, wherein the step of inserting (64) further comprises pushing the securing flange (33) of the teeth (24) of the e-nut (12) beyond the opening (25, 27).

Clause 19. the method (62) of clause 18, further comprising rotating the fastener (10) such that the flat curved surface (38) of the second portion (36) of the shaft (32) of the fastener (10) contacts, pushes and moves beyond the teeth (24), thereby moving the teeth (24) with the securing flange (33) in a direction away from the central axis (28) of the fastener (10).

Clause 20. the method (62) of clause 19, further rotating the fastener (10) and applying a compressive force to the at least two components (16, 18) secured together between a head (40) connected to the first portion (30) of the fastener (10) and the securing flange (33) abutting the teeth (24) of one of the two components (16, 18).

The method 62 further includes rotating the fastener 10 such that the flat curved surface 38 of the second portion 36 of the shaft 32 of the fastener 10 contacts, pushes, and moves beyond the at least one tooth 24, thereby moving the at least one tooth 24 having the securing flange 33 in a direction away from the central axis 28 of the fastener 10. Further rotation of the fastener 10 causes a compressive force to be applied to the at least two components (in this example, the floor 16 and the seat rail 18) that are secured together between the head 40 of the first portion 30 connected to the fastener 10 and the securing flange 33 abutting the at least one tooth 24 of one of the two components (in this example, the seat rail 18). By applying sufficient torque to fastener 10, at least two components are secured together, and with flat curved surface 38 of second portion 36 of shaft 32 of fastener 10 urging teeth 24 in a direction away from central axis 28, threads 34 of first portion 30 of fastener 10 encounter less force exerted on threads 34 as threads 34 pass teeth 24, thereby reducing or eliminating FOD created by sharp edges 44 of teeth 24.