阅读说明：本技术 汇流条以及汇流条固定结构 (Bus bar and bus bar fixing structure ) 是由 地田知明 丸山晃则 于 2019-01-11 设计创作，主要内容包括：汇流条(1)具备：固定部(2),其固定于固定部件(20)；多个延设部(3),其从所述固定部(2)各自独立地延伸设置；多个端子部(4),其从所述多个延设部(3)各自的顶端延伸设置,以被插入到基板(10)的多个端子插入孔(11)的状态固定并电连接至所述基板(10)；以及多个弯曲部(5),各自设置于所述多个延设部(3)。(A bus bar (1) is provided with: a fixing part (2) fixed to the fixing member (20); a plurality of extension portions (3) extending from the fixing portion (2) independently of each other; a plurality of terminal portions (4) extending from respective top ends of the plurality of extending portions (3), fixed and electrically connected to the substrate (10) in a state of being inserted into a plurality of terminal insertion holes (11) of the substrate (10); and a plurality of bent portions (5) each provided to the plurality of extending portions (3).)

1. A bus bar is characterized by comprising:

a fixing portion fixed to a fixing member;

a plurality of extending portions extending from the fixing portion independently of each other;

a plurality of terminal portions extended from respective top ends of the plurality of extended portions, fixed and electrically connected to a substrate in a state of being inserted into a plurality of terminal insertion holes of the substrate; and

a plurality of bent portions provided to the plurality of extending portions, respectively.

2. The bus bar according to claim 1,

the plurality of extending parts extend from the fixing part in parallel,

the plurality of terminal portions extend in a right-angle direction from the distal ends of the plurality of extending portions.

3. The bus bar according to claim 1 or 2,

the fixing part is provided with a screw through hole,

the fixing portion is fixed to the fixing member by a screw, and the screw is screwed into a protruding portion of the fixing member disposed in a through hole of the substrate through the screw through hole.

4. The bus bar according to any one of claims 1 to 3,

the bent portion is bent in a space on an opposite side of the extended portions to an extending direction of the terminal portions.

5. A bus bar fixing structure is characterized by comprising:

a substrate;

a fixing member;

and a bus bar electrically connected with the substrate and fixing the substrate to the fixing member,

the bus bar has:

a fixing portion fixed to the fixing member;

a plurality of extending portions extending from the fixing portion independently of each other;

a plurality of terminal portions extending from respective top ends of the plurality of extending portions, fixed and electrically connected to the substrate in a state of being inserted into a plurality of terminal insertion holes of the substrate; and

a plurality of bent portions provided to the plurality of extending portions, respectively.

Technical Field

The present invention relates to a bus bar electrically connected to a substrate and fixing the substrate to a fixing member, and a bus bar fixing structure using the bus bar.

Background

Patent document 1 discloses an electronic component electrically connected to a substrate and fixing the substrate to a fixing member. The electronic component includes: a fixing portion having a screw through hole; a box-shaped positioning part extending from the fixing part; and a pair of terminal portions extending from the positioning portion to the opposite side of the fixing portion.

The positioning part has a pair of side wall parts and 4 substrate receiving parts respectively protruding from the front and rear positions of each side wall part to the left and right outer sides. The pair of side walls are formed to protrude upward beyond the 4 substrate receivers. The 4 substrate receiving portions are formed at the same height position.

The substrate is formed with a pair of terminal through holes and a notch recess into which the pair of side wall portions enter. The substrate has an ear-side substrate portion via a connection portion before the electronic component is fixed.

The fixing member is provided with a protruding portion protruding from the surrounding surface.

Next, assembly of the fixing structure using the electronic component will be described. A pair of terminal portions of the electronic component were inserted into a pair of terminal through holes of the substrate, a pair of side wall portions of the electronic component were fitted in the notched concave portions, and 4 substrate receiving portions were placed on the surface of the substrate. Then, the position of the electronic component in the surface direction of the substrate is positioned by the pair of side wall portions. The position of the electronic component in the thickness direction of the substrate is positioned by the 4 substrate receiving portions.

Reflow soldering is performed in this state. The pair of terminal portions are electrically connected to the substrate by solder. Then, the ear-side substrate portion of the substrate is removed at the portion of the connection portion.

Next, the electronic component is set at a fixed position of the fixing member, and the fixing portion of the electronic component is fastened to the protruding portion of the fixing member with a screw. As described above, since the electronic component fixed to the substrate is fixed at a correct position with respect to the substrate, the fixed portion of the electronic component is also located at a predetermined proper position with respect to the substrate. Therefore, the fixing portion of the electronic component can be reliably fixed to the fixing member.

Disclosure of Invention

However, in the above-described electronic component, since the positioning portion having the pair of side wall portions and the 4 board receiving portions needs to be provided, the structure is complicated. Therefore, a dedicated mold is required, and the cost of the electronic component increases.

The invention aims to provide a bus bar with uncomplicated structure and low cost and a bus bar fixing structure using the bus bar.

A bus bar according to an embodiment of the present invention includes: a fixing portion fixed to a fixing member; a plurality of extending portions extending from the fixing portion independently of each other; a plurality of terminal portions extended from respective top ends of the plurality of extended portions, fixed and electrically connected to a substrate in a state of being inserted into a plurality of terminal insertion holes of the substrate; and a plurality of bent portions each provided at the plurality of extending portions.

A bus bar fixing structure according to an embodiment of the present invention includes: a substrate; a fixing member; and a bus bar electrically connected with the substrate and fixing the substrate to the fixing member. The bus bar is provided with: a fixing portion fixed to the fixing member; a plurality of extending portions extending from the fixing portion independently; a plurality of terminal portions extending from respective top ends of the plurality of extending portions, fixed and electrically connected to the substrate in a state of being inserted into a plurality of terminal insertion holes of the substrate; and a plurality of bent portions each provided at the plurality of extending portions.

According to the above configuration, since the plurality of terminal portions of the bus bar are inserted into the terminal through holes of the substrate, the plurality of terminal portions perform positioning in the surface direction of the substrate. When the fixing portion of the bus bar is fixed to the fixing member, if there is a displacement in the thickness direction of the substrate, the bent portion that is easily deformed by bending is deformed to absorb the displacement, and therefore the fixing portion of the bus bar can be reliably fixed to the fixing member. Further, since the bent portion is formed between each terminal portion and the fixed portion, the structure is not complicated, and the cost of the mold is low.

Drawings

Fig. 1A is a perspective view of a bus bar according to an embodiment of the present invention.

Fig. 1B is a perspective view of the bus bar as viewed from the opposite side of fig. 1A.

Fig. 2 is an exploded perspective view of a bus bar fixing structure according to an embodiment of the present invention.

Fig. 3 is a perspective view of a bus bar fixing structure according to an embodiment of the present invention.

Fig. 4 is a perspective view showing a process of inserting a terminal portion of a bus bar into a terminal through hole of a substrate according to an embodiment of the present invention.

Fig. 5 is a perspective view showing a state in which a terminal portion of a bus bar is soldered to a substrate and the bus bar is electrically connected to the substrate according to an embodiment of the present invention.

Fig. 6 is a perspective view showing a state where a protruding portion of a housing is inserted into a through hole of a substrate according to an embodiment of the present invention.

Fig. 7A is a cross-sectional view showing a state where the fixing portion of the bus bar is screwed to the protruding portion of the housing when the height of the protruding portion of the housing is the same as the height of the upper surface of the substrate.

Fig. 7B is a cross-sectional view showing a state in which the fixing portion of the bus bar is screwed to the protruding portion of the housing when the height of the protruding portion of the housing is higher than the height of the upper surface of the substrate according to the embodiment of the present invention.

Fig. 7C is a cross-sectional view showing a state in which the fixing portion of the bus bar is screwed to the protruding portion of the housing when the height of the protruding portion of the housing is lower than the height of the upper surface of the substrate according to the embodiment of the present invention.

Detailed Description

An embodiment of the present invention is described below with reference to the drawings.

Fig. 1A to 7C show an embodiment of the present invention. As shown in fig. 1A and 1B, the bus bar 1 is formed by cutting a plate material of a conductive member such as copper into a predetermined shape and bending the plate material into a predetermined shape.

The bus bar 1 includes: a fixed part 2 fixed to a frame 20 as a fixed member, and 2 extending parts 3 extending from the fixed part 2 independently; and 2 terminal portions 4 provided at the distal end portions of the extending portions 3.

The front side of the fixing portion 2 is formed in an arc shape and the rear side is formed in a square shape as viewed from above. A screw through hole 2a concentric with the arc shape is formed in the center of the fixing portion 2.

The 2 extending portions 3 extend rearward from the rear end of the fixed portion 2 in parallel with each other. Each extending portion 3 has a bent portion 5, which is a bent portion, formed at a position adjacent to the extending portion extending from the fixed portion 2. Each bent portion 5 has a substantially semi-elliptical shape in cross section. Each bent portion 5 is bent in a space on the opposite side of the extending direction of the terminal portion 4 of each extending portion 3, that is, in a space above the plane formed by the 2 extending portions 3. A notch 6 is formed in each extending portion 3 on the tip end side of the bent portion 5. Each notch 6 is formed on the outer edge side (outer edge side as viewed from each other) in 2 extending portions 3.

Each terminal portion 4 is provided on the tip side of the notch portion 6 of each extending portion 3, and extends from the tip of each extending portion 3. Thereby, each terminal portion 4 is arranged at a position separated by a dimension d from the bent portion 5. Each terminal portion 4 is formed on the outer edge side (outer edge side as viewed from each other) in 2 extending portions 3, and is formed by being bent at a right angle from the outer edge side.

Next, a bus bar fixing structure using the bus bar 1 will be described. The bus bar fixing structure is a mechanism that: the bus bar 1 is electrically connected to the substrate 10, and the substrate 10 is fixed to the frame 20 as a fixing member via the bus bar 1. In the present embodiment, the bus bar 1 is a ground terminal and is grounded to the housing 20 via the bus bar 1. The following description is made.

As shown in fig. 2 and 3, the bus bar fixing structure includes: a substrate 10; a frame 20 serving as a fixing member; and a bus bar 1 electrically connected to the substrate 10 and fixing the substrate 10 to the frame 20.

A circuit pattern (not shown) is formed on the substrate 10 by printing or the like. Two terminal insertion holes 11 are formed in the substrate 10. The 2-position terminal insertion holes 11 are arranged in parallel with each other at positions and sizes at which the 2 terminal portions 4 can be inserted without gaps. A ground portion 12 for grounding is formed around each terminal insertion hole 11. The grounding portion 12 is formed as a part of the circuit pattern. In the substrate 10, a circular through hole 13 is formed near the terminal insertion hole 11. The through hole 13 is formed in a size that allows the distal end side of the fixing portion 2 of the bus bar 1 to enter.

The frame body 20 is provided with a cylindrical protruding portion 21 protruding from the surrounding surface. The projection 21 is formed with a screw insertion hole 22. The portion where the screw insertion hole 22 is formed by a conductive member (not shown).

Next, the assembling steps of the bus bar fixing structure will be described. As shown in fig. 4, each terminal portion 4 of the bus bar 1 is inserted into each terminal insertion hole 11 of the substrate 10. Then, reflow soldering is performed on the substrate 10 on which other electronic components (not shown) are mounted. As shown in fig. 5, the bus bar 1 is fixed to the substrate 10 by solder (not shown), and the bus bar 1 is electrically connected to the ground connection portion 12 of the substrate 10 by solder (not shown).

Next, as shown in fig. 6, the substrate 10 is disposed at a predetermined substrate mounting position of the housing 20. Then, the protruding portion 21 of the frame 20 is inserted into the through hole 13 of the substrate 10, and the protruding portion 21 of the frame 20 is exposed from the through hole 13 of the substrate 10.

Next, the screw 30 is screwed into the screw insertion hole 22 of the protruding portion 21 through the screw through hole 2a of the fixing portion 2 from above the substrate 10. The assembly is complete.

In the step of disposing the board 10 at the predetermined board mounting position of the housing 20 in the above-described assembly process, even if there is a misalignment between the 2 terminal portions 4 and the 2 terminal insertion portions 11, since the 2 terminal portions 4 are provided from the fixing portion 2 via the extending portions 3 independent of each other, the displacement can be performed more or less independently of each other, and the misalignment can be absorbed. After soldering, since the 2 terminal portions 4 of the bus bar 1 are inserted into the terminal through holes 11 of the substrate 10, the 2 terminal portions 4 are used to position the substrate 10 in the surface direction.

In the fastening process of the screws 30 in the assembly process, when the board 10 is positioned at an appropriate mounting position with respect to the frame 20, as shown in fig. 7A, the upper surface of the board 10 and the upper surface of the protruding portion 21 of the frame 20 are at the same height, and the bus bar 1 can fasten the screws 30 without any deformation.

If the substrate 10 is positioned at a position displaced from proper attachment in the thickness direction of the substrate 10 with respect to the frame 20, specifically, in the case where the upper surface of the protruding portion 21 of the frame 20 is higher than the upper surface of the substrate 10 as shown in fig. 7B, or in the case where the upper surface of the protruding portion 21 of the frame 20 is lower than the upper surface of the substrate 10 as shown in fig. 7C, since the bus bar 1 has 2 bent portions 5 that are easily bent and deformed, the displacement in the height direction of the fixing portion 2 can be absorbed by the bending deformation of the bent portions 5. The bent portion 5 of the bus bar 1 is deformed so that the screw 30 is not tightened hard.

As described above, the bus bar 1 includes: 2 terminal portions 4 extending independently from the fixing portion 2 and electrically connected to the board 10 in a state of being inserted into the terminal insertion holes 11 of the board 10; and 2 bending portions 5 provided at extended portions from the fixing portion 2 to the terminal portions 4, respectively.

Therefore, as described above, since the 2 terminal portions 4 of the bus bar 1 are inserted into the terminal through holes 11 of the substrate 10, the 2 terminal portions 4 are used to position the substrate 10 in the surface direction. When the fixing portion 2 of the bus bar 1 is fixed to the housing 20, if there is a displacement in the thickness direction of the substrate 10, the bent portion 5, which is easily deformed, is deformed to absorb the displacement, so that the fixing portion 2 of the bus bar 1 can be reliably fixed to the housing 20. Further, since the bus bar 1 only needs to have the bent portions 5 formed between the terminal portions 4 and the fixing portion 2, the bus bar 1 can be manufactured at low mold cost without complicating the structure, and thus the cost of the bus bar 1 is also reduced.

When the screw 30 is tightened or loosened, a rotational moment acts on the bus bar 1, and the rotational moment deforms the bent portions 5, thereby reducing stress acting on the terminal portions 4. This can prevent defects such as weld cracks as much as possible. Further, since the terminal portions 4 are provided at positions separated from the bent portions 5 by a dimension d, stress caused by deformation of the bent portions 5 does not directly act on the terminal portions 4, and stress acting on the terminal portions 4 is reduced. Even in the soldering step, since the stress acting on each terminal portion 4 is reduced by each bent portion 5, soldering is facilitated as compared with a case where the terminal portions 4 are continuously provided without being separated from the bent portions 5.

Further, a notch portion 6 is formed at a portion of each extending portion 3 located between each bent portion 5 and each terminal portion 4. Since the width of the notch portion 6 of the extending portion 3 is narrow, the extending portion is easily deformed compared with other portions of the extending portion 3, and thus stress acting on each terminal portion 4 is reduced.

Since the bus bar 1 can be disposed at the position where the terminal insertion hole 11 and the through hole 13 are provided in the substrate 10, the bus bar 1 can be disposed at an arbitrary position of the substrate 10 instead of the end surface of the substrate 10, and the disposition position has a degree of freedom.

In the present embodiment, each bent portion (each bent portion 5) is formed in a bent shape having a semi-elliptical cross section, but may be formed in a bent shape that is easily deformed by bending. Each of the bent portions (each of the bent portions 5) may have a single bent shape or a plurality of continuous bent shapes.

In the present embodiment, the bus bar 1 is provided with 2 extending portions 3 and 2 terminal portions 4, but may be configured to be provided with 3 or more extending portions 3 and terminal portions 4.

In the present embodiment, the bus bar 1 is used as a ground terminal, but may be a joint terminal or the like.

As described above, the present invention naturally includes various embodiments and the like not described herein. Therefore, the technical scope of the present invention is defined only by the specific matters of the invention related to the reasonable claims in light of the above description.

All contents of Japanese patent application 2018-011334 (application date: 2018, 1, 26).