阅读说明：本技术 一种保湿内衬的一体化生产工艺 (Integrated production process of moisturizing lining ) 是由 俞娟 胡键 朱伟 于 2021-08-05 设计创作，主要内容包括：本发明提供一种保湿内衬的一体化生产工艺,属于卷烟包装技术领域,包括以下步骤：S1：放卷；S2：烫金；S3：模压；S4：贴标；S5：分切；S6：收卷和堆垛。本发明解决了目前市场上的保湿包基本采用手工贴标,既需要消耗大量的人力和财力,也浪费时间,加工成本较高的问题。(The invention provides an integrated production process of a moisturizing lining, belonging to the technical field of cigarette packaging, and comprising the following steps: s1: unreeling; s2: gold stamping; s3: die pressing; s4: labeling; s5: slitting; s6: and (6) rolling and stacking. The invention solves the problems that the moisturizing bag in the current market is basically labeled by hands, not only a large amount of manpower and financial resources are consumed, but also the time is wasted, and the processing cost is higher.)

1. An integrated production process of a moisturizing lining is characterized by comprising the following steps:

s1: unreeling, unreeling the paper through a bottom paper unreeling shaft (10), after passing through a process deviation corrector (17), carrying out constant-speed traction on the paper by a front constant-speed traction shaft (1), feeding the paper through a steel roller, and conveying the paper into a positioning gold stamping device (3) through the roller, wherein the conveying speed of the paper is 60 m/min;

s2: gold stamping, namely, a gold stamping film is unreeled through a gold stamping film unreeling shaft (11), is fed through a gold stamping positioning feeding shaft (2), the gold stamping temperature of a positioning gold stamping device (3) is 120-plus 130 ℃, meanwhile, the transverse and longitudinal positioning accuracy of the positioning gold stamping device is +/-0.2 mm, a gold stamping rubber roller in the positioning gold stamping device (3) adopts a built-in heating mode and is automatically controlled through PID in a production process, the adjustable highest temperature of the gold stamping rubber roller is 160 +/-3 ℃, the film after gold stamping is coiled through a gold stamping film reeling shaft (12), and paper is directly conveyed into a die pressing device, wherein the paper conveying speed is 60 m/min;

s3: the automatic labeling device comprises a pressure-sensitive adhesive label unwinding shaft (14), a pressure-sensitive adhesive label unwinding shaft (13) and a positioning label stripping device (7), wherein the paper is conveyed at a speed of 60 m/min;

s4: labeling, namely, unwinding a self-adhesive label through a self-adhesive label unwinding shaft (14), drawing by a steel roller, correcting the deviation by a transverse deviation correcting system on a positioning label peeling device (7), and then adhering the self-adhesive label to the transmitted paper, wherein the positioning label peeling device (7) peels off release paper on the self-adhesive label, the peeled part can be longitudinally finely adjusted, and the transverse and longitudinal positioning accuracy of the labeling is +/-0.2 mm;

s5: cutting, namely drawing the labeled product below a rotary cutter on a rotary cutter (9) through a rear constant-speed drawing shaft (8), and cutting the rotary cutter on the rotary cutter (9) according to the size requirement, wherein the rotary cutting speed of the rotary cutter (9) is 50 m/min;

s6: and (3) rolling and stacking, wherein the cut finished product directly enters a stacker (16) to be stacked, and the stripped release paper is rolled through a release paper rolling shaft (15).

2. The integrated production process of the moisturizing liner as claimed in claim 1, wherein the production process comprises the following steps: the base paper unreeling shaft (10) in the step S1, the gold stamping rubber roller in the gold stamping device (3) in the step S2, the mould pressing rubber roller in the step S3, the self-adhesive label unreeling shaft (14) in the step S4, the rear constant-speed traction shaft (8) in the step S5 and the release paper reeling shaft (15) in the step S6 are all rubber rollers made of polyurethane rubber, the Shore hardness of the rubber rollers in the steps S1, S4, S5 and S6 is 75-80 degrees, and the Shore hardness of the rubber rollers in the steps S2 and S3 is 90-100 degrees.

3. The integrated production process of the moisturizing liner as claimed in claim 1, wherein the production process comprises the following steps: the steel rollers in S1 and S4 are mirror rollers.

4. The integrated production process of the moisturizing liner as claimed in claim 1, wherein the production process comprises the following steps: the cross rods in the S1 and the S3 are made of aluminum alloy, the whole cross rods are subjected to dynamic balance treatment, and the surfaces of the cross rods are subjected to surface hard anodizing treatment.

5. The utility model provides an integration production facility of inside lining of moisturizing, includes that the base stock puts spool (10), its characterized in that, the upper right end that the base stock put spool (10) installs process deviation corrector (17), fixed speed pulls axle (1) before the right side of process deviation corrector (17) is installed, preceding fixed speed pulls the right side of axle (1) and installs location gilt device (3), location gilt device (3) are put spool (11), gilt location income material axle (2) and gilt membrane rolling axle (12) including gilt membrane, gilt membrane is put spool (11) and is installed the upper right end of preceding fixed speed traction axle (1), gilt membrane is put the right lower extreme of spool (11) and is installed location income material axle (2), gilt location is put the upper right end of material axle (2) and is installed gilt membrane rolling axle (12), the right side of location gilt device (3) is installed mould pressing rubber roll (4) from left to right in proper order, Mould pressing rubber roll two (5) and mould pressing rubber roll three (6), the right side of mould pressing rubber roll three (6) is installed the location and is pasted mark stripping off device (7), the left upper end of location subsides mark stripping off device (7) is installed non-setting adhesive label and is unreeled axle (14), the left lower extreme of location subsides mark stripping off device (7) is installed embossing paper and is unreeled axle (13), the right side of location subsides mark stripping off device (7) is installed the back constant speed and is drawn axle (8), rotary cutter (9) are installed on the right side that the axle (8) was drawn to the back constant speed, install from type paper rolling axle (15) in the upper right end of rotary cutter (9), stacker (16) are installed to the right lower extreme from type paper rolling axle (15).

The technical field is as follows:

the invention belongs to the technical field of cigarette packaging, and particularly relates to an integrated production process of a moisturizing lining.

Background art:

tobacco is highly sensitive to the surrounding environment, and when in contact with the atmosphere, the organic properties of tobacco tend to change with changes in humidity (due to loss or absorption of excess moisture) or due to volatilization of volatile substances contained in the tobacco (especially in the case of aromatic tobacco treated with spices such as cloves). When the moisture content of the cigarette tobacco leaves is low, the physical properties of the cigarette tobacco leaves and the safety of cigarettes are influenced, and the sensory quality of the cigarettes is also influenced, which mainly shows that the cigarette tobacco leaves have large irritation and obvious dry feeling during smoking, and sputum is easily produced in the oral cavity of a smoker, so that the smoking comfort of the cigarettes is reduced. Therefore, moisture retention of tobacco products is an important technical link in the tobacco industry.

The non-setting adhesive facing slip is used as a novel material for cigarette packages, and is popular with consumers because of the characteristics of easy unsealing, repeated use, capability of preserving the taste of tobacco and the like. The moisturizing lining on the current market is basically labeled by hands, so that a large amount of manpower and financial resources are consumed, time is wasted, and the processing cost is high.

The invention content is as follows:

the invention provides an integrated production process of a moisturizing lining, and aims to solve the problems that the moisturizing lining in the current market is basically labeled by hands, a large amount of manpower and financial resources are consumed, time is wasted, and the processing cost is high.

The embodiment of the invention provides an integrated production process of a moisturizing lining, which is characterized by comprising the following steps of:

s1: unreeling, unreeling the paper through a bottom paper unreeling shaft, carrying out constant-speed traction on the paper through a front constant-speed traction shaft after passing through a process deviation corrector, feeding the paper through a steel rod, and conveying the paper into a gold stamping device through the rod, wherein the conveying speed of the paper is 60 m/min;

s2: gold stamping, namely unwinding a gold stamping film through a gold stamping film unwinding shaft, feeding the gold stamping film through a gold stamping positioning feeding shaft, setting the gold stamping temperature of a gold stamping device to be 120-130 ℃, setting the transverse and longitudinal positioning accuracy to be +/-0.2 mm, automatically controlling a gold stamping rubber roller in the gold stamping device in a built-in heating mode through PID (proportion integration differentiation) in a production process, setting the adjustable highest temperature of the gold stamping rubber roller to be 160 +/-3 ℃, winding the gold stamped film through a gold stamping film winding shaft, and directly transmitting paper into a die pressing device, wherein the transmission speed of the paper is 60 m/min;

s3: the automatic labeling device comprises a pressure-sensitive adhesive label unwinding shaft, a pressure-sensitive adhesive paper unwinding shaft and a positioning labeling stripping device, wherein the paper is conveyed at a speed of 60 m/min;

s4: labeling, namely, unreeling the self-adhesive label through a self-adhesive label unreeling shaft, drawing by a steel roller, correcting the position of the self-adhesive label by a transverse deviation correcting system on a positioning label stripping device, and then adhering the self-adhesive label to the conveyed paper, wherein the positioning label stripping device strips the release paper on the self-adhesive label, the stripped position can be longitudinally finely adjusted, and the transverse and longitudinal positioning accuracy of the labeling is +/-0.2 mm;

s5: cutting, namely drawing the labeled product below a rotary cutter on a rotary cutter through a rear constant-speed drawing shaft, and cutting the rotary cutter on the rotary cutter according to the size requirement, wherein the rotary cutting speed of the rotary cutter is 50 m/min;

s6: and (4) rolling and stacking, wherein the cut finished product directly enters a stacker for stacking, and the stripped release paper is rolled through a release paper rolling shaft.

By adopting the technical scheme, the whole production process is continuous in process, the production of products can be continuously completed at one time, the generation process is simple, the processing cost is low, meanwhile, manual labeling is replaced by automatic labeling, the labor cost is reduced, the production efficiency is improved, the whole process can be used integrally for producing various processes, the processes can be used selectively, the flexibility is high, the multifunctional production machine is suitable for diversified production of products, and multiple purposes are realized.

Further, the base paper unwinding shaft in the step S1, the gold stamping rubber roller in the gold stamping device in the step S2, the mold pressing rubber roller in the step S3, the non-drying label unwinding shaft in the step S4, the rear constant speed traction shaft in the step S5 and the release paper winding shaft in the step S6 are all rubber rollers made of polyurethane rubber, the shore hardness of the rubber rollers in the steps S1, S4, S5 and S6 is 75-80 degrees, and the shore hardness of the rubber rollers in the steps S2 and S3 is 90-100 degrees.

Through adopting above-mentioned technical scheme, guarantee the normal removal of paper, can also avoid causing the destruction to the paper simultaneously.

Further, the steel rollers in S1 and S4 are mirror rollers.

Through adopting above-mentioned technical scheme, the grade on the paper surface through mirror roller processing can promote, has increased the gloss and the luminance on paper surface, ensures that the place that paper surface decorative pattern rises is brighter.

Further, the cross rods in S1 and S3 are made of aluminum alloy, the whole cross rods are subjected to dynamic balance treatment, and the surfaces of the cross rods are subjected to surface hard anodizing treatment.

Through adopting above-mentioned technical scheme, the aluminum alloy has higher intensity, and life is longer, handles through dynamic balance and stereoplasm anodic oxidation simultaneously, makes the stability and the holistic intensity of crossing the rod operation obtain further promotion.

The invention also provides integrated production equipment of the moisturizing lining, which comprises a bottom paper unreeling shaft, wherein a process deviation corrector is installed at the upper right end of the bottom paper unreeling shaft, a front constant-speed traction shaft is installed at the right side of the process deviation corrector, a positioning gold stamping device is installed at the right side of the front constant-speed traction shaft, the positioning gold stamping device comprises a gold stamping film unreeling shaft, a gold stamping positioning feeding shaft and a gold stamping film reeling shaft, the gold stamping film unreeling shaft is installed at the upper right end of the front constant-speed traction shaft, the right lower end of the gold stamping film unreeling shaft is provided with the gold stamping positioning feeding shaft, the right upper end of the gold stamping positioning feeding shaft is provided with the gold stamping film reeling shaft, the right side of the positioning gold stamping device is sequentially provided with a first molding rubber roll, a second molding rubber roll and a third molding adhesive roll from left to right, the right side of the third adhesive roller is provided with a positioning labeling stripping device, and the left upper end of the positioning labeling stripping device is provided with a label unreeling shaft, the left lower end of the positioning labeling and stripping device is provided with an embossed paper unreeling shaft, the right side of the positioning labeling and stripping device is provided with a rear constant-speed traction shaft, the right side of the rear constant-speed traction shaft is provided with a rotary cutter, the right upper end of the rotary cutter is provided with a release paper reeling shaft, and the right lower end of the release paper reeling shaft is provided with a stacker.

By adopting the technical scheme, the integrated production equipment of the moisturizing lining is also a gold stamping, die cutting and labeling all-in-one machine, and is used for the integrated production process of the moisturizing lining.

The invention has the beneficial effects that:

1. the invention has the advantages of integral production process, uninterrupted working procedures, one-time continuous production of products, simple generation process and low processing cost.

2. According to the automatic labeling machine, manual labeling is replaced by automatic labeling, so that the labor cost is reduced, and the production efficiency is improved.

3. The whole process of the invention can integrate production of each process, can be selectively used, has high flexibility, is suitable for diversified production of products, and realizes multiple purposes of one machine.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.

Description of the drawings:

the accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural view of an integrated production facility of a moisture-retaining liner according to an embodiment of the present invention;

reference numerals: 1. a front constant speed traction shaft; 2. positioning a feeding shaft in a gold stamping way; 3. positioning a gold stamping device; 4. molding a rubber roller I; 5. molding a rubber roller II; 6. molding a rubber roller III; 7. positioning a labeling and stripping device; 8. a rear constant-speed traction shaft; 9. a rotary cutter; 10. a base paper unwinding shaft; 11. a gold stamping film unreeling shaft; 12. a bronzing film winding shaft; 13. embossing paper unreeling shaft; 14. unwinding a self-adhesive label; 15. a release paper winding shaft; 16. a stacker; 17. a process rectifier.

The specific implementation mode is as follows:

in order to make the objects, technical solutions and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the specific embodiments of the present invention. Like reference symbols in the various drawings indicate like elements. It should be noted that the described embodiments are only some embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention without any inventive step, are within the scope of protection of the invention.

The first embodiment is as follows:

an integrated production process of a moisturizing lining comprises the following steps:

s1: unreeling, unreeling paper by a base paper unreeling shaft 10, after passing through a process deviation corrector 17, carrying out constant speed traction on the paper by a front constant speed traction shaft 1, feeding the paper by a steel stick, conveying the paper by the stick and entering a positioning gold stamping device 3, wherein the paper conveying speed is 60m/min, rubber rollers are all made of polyurethane rubber, and the Shore hardness of the rubber rollers is 75-80 ℃;

s2: gold stamping, namely, a gold stamping film is unreeled through a gold stamping film unreeling shaft 11 and is fed through a gold stamping positioning feeding shaft 2, the gold stamping temperature of a positioning gold stamping device 3 is 130 ℃, meanwhile, the transverse and longitudinal positioning accuracy of the gold stamping film is +/-0.2 mm, a gold stamping rubber roller in the positioning gold stamping device 3 is in a built-in heating mode and is automatically controlled by PID in a production process, the gold stamping rubber rollers are all made of polyurethane rubber, the Shore hardness of the gold stamping rubber rollers is 95-100 ℃, the film after gold stamping is coiled through a gold stamping film reeling shaft 12, paper is directly conveyed into a die pressing device, and the conveying speed of the paper is 60 m/min;

s3: the automatic labeling device comprises a pressure molding device, a pressure molding device and a positioning label stripping device, wherein the pressure molding device is formed by combining three groups of independent machines, paper is subjected to shallow pattern pressure molding through a pressure molding rubber roll I4, deep pattern pressure molding is performed through a pressure molding rubber roll II 5, frame pressure molding is performed through a pressure molding rubber roll III 6, the molded paper is conveyed through a roller and enters the automatic labeling device, the automatic labeling device is composed of a non-setting adhesive label unwinding shaft 14, a pressure paper unwinding shaft 13 and the positioning label stripping device 7, the paper conveying speed is 60m/min, and the pressure molding rubber roll is made of polyurethane rubber with the Shore hardness of 90-100 degrees;

s4: labeling, namely, unreeling a self-adhesive label through a self-adhesive label unreeling shaft 14, wherein the self-adhesive label unreeling shaft 14 is made of polyurethane rubber with the Shore hardness of 75-80 degrees, is pulled by a steel rod, is corrected by a transverse deviation correcting system on a positioning label stripping device 7 and then is adhered to the transmitted paper, wherein the positioning label stripping device 7 strips the release paper on the self-adhesive label, the stripping part can be longitudinally finely adjusted, and the transverse and longitudinal positioning accuracy of the labeling is +/-0.2 mm;

s5: cutting, namely drawing the labeled product below a rotary cutter on a rotary cutter 9 through a rear constant-speed drawing shaft 8, and cutting the rotary cutter on the rotary cutter 9 according to the size requirement, wherein the rotary cutting speed of the rotary cutter 9 is 50 m/min;

s6: and (4) winding and stacking, wherein the cut finished product directly enters a stacker 16 to be stacked, and the stripped release paper is wound through a release paper winding shaft 15.

The second embodiment is as follows:

an integrated production process of a moisturizing lining comprises the following steps:

s1: unreeling, unreeling paper by a base paper unreeling shaft 10, after passing through a process deviation corrector 17, carrying out constant speed traction on the paper by a front constant speed traction shaft 1, feeding the paper by a steel stick, conveying the paper by the stick and entering a positioning gold stamping device 3, wherein the paper conveying speed is 60m/min, rubber rollers are all made of polyurethane rubber, and the Shore hardness of the rubber rollers is 75-80 ℃;

s2: the method comprises the following steps of gold stamping, wherein a gold stamping film is unreeled through a gold stamping film unreeling shaft 11 and is fed through a gold stamping positioning feeding shaft 2, the gold stamping temperature of a positioning gold stamping device 3 is 125 ℃, meanwhile, the transverse and longitudinal positioning accuracy of the gold stamping film is +/-0.2 mm, a gold stamping rubber roller in the positioning gold stamping device 3 is in a built-in heating mode and is automatically controlled by PID in a production process, the gold stamping rubber rollers are all made of polyurethane rubber, the Shore hardness of the gold stamping rubber roller is 95-100 ℃, the film after gold stamping is coiled through a gold stamping film reeling shaft 12, paper is directly conveyed into a die pressing device, and the conveying speed of the paper is 60 m/min;

s3: the automatic labeling device comprises a pressure molding device, a pressure molding device and a positioning label stripping device, wherein the pressure molding device is formed by combining three groups of independent machines, paper is subjected to shallow pattern pressure molding through a pressure molding rubber roll I4, deep pattern pressure molding is performed through a pressure molding rubber roll II 5, frame pressure molding is performed through a pressure molding rubber roll III 6, the molded paper is conveyed through a roller and enters the automatic labeling device, the automatic labeling device is composed of a non-setting adhesive label unwinding shaft 14, a pressure paper unwinding shaft 13 and the positioning label stripping device 7, the paper conveying speed is 60m/min, and the pressure molding rubber roll is made of polyurethane rubber with the Shore hardness of 90-100 degrees;

s4: labeling, namely, unreeling a self-adhesive label through a self-adhesive label unreeling shaft 14, wherein the self-adhesive label unreeling shaft 14 is made of polyurethane rubber with the Shore hardness of 75-80 degrees, is pulled by a steel rod, is corrected by a transverse deviation correcting system on a positioning label stripping device 7 and then is adhered to the transmitted paper, wherein the positioning label stripping device 7 strips the release paper on the self-adhesive label, the stripping part can be longitudinally finely adjusted, and the transverse and longitudinal positioning accuracy of the labeling is +/-0.2 mm;

s5: cutting, namely drawing the labeled product below a rotary cutter on a rotary cutter 9 through a rear constant-speed drawing shaft 8, and cutting the rotary cutter on the rotary cutter 9 according to the size requirement, wherein the rotary cutting speed of the rotary cutter 9 is 50 m/min;

s6: and (4) winding and stacking, wherein the cut finished product directly enters a stacker 16 to be stacked, and the stripped release paper is wound through a release paper winding shaft 15.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.