Axial flow type high-efficiency mixer

文档序号:1259471 发布日期:2020-08-25 浏览:10次 中文

阅读说明:本技术 轴流式高效混合器 (Axial flow type high-efficiency mixer ) 是由 石光洲 周伟 于 2020-06-05 设计创作,主要内容包括:本发明公开了一种轴流式高效混合器,包括混合管道、第一加料组件、第二加料组件和导流组件,所述的第一加料组件和第二加料组件设于混合管道的前端,所述的导流组件设于混合管道内的后侧;第一释放管呈竖直状穿过混合管道的圆心,第一释放管上开设有若干均匀分布的第一释放孔;所述的第二加料组件包括设于混合管道外的第二入口管和设于混合管道内的第二释放管,所述的第二释放管呈环状且与混合管道同一圆心,第二释放管上开设有若干均匀分布的第二释放孔;本发明中,通过I形的第一加料组件和O形的第二加料组件,实现同时加料,且二者的流体运动轨迹能够相互影响,与混料管道入口进入的原料共同混合,实现高效率的三种原料同时混合。(The invention discloses an axial-flow type efficient mixer, which comprises a mixing pipeline, a first feeding component, a second feeding component and a flow guide component, wherein the first feeding component and the second feeding component are arranged at the front end of the mixing pipeline; the first release pipe vertically penetrates through the circle center of the mixing pipeline, and a plurality of first release holes which are uniformly distributed are formed in the first release pipe; the second feeding assembly comprises a second inlet pipe arranged outside the mixing pipeline and a second release pipe arranged in the mixing pipeline, the second release pipe is annular and has the same circle center as the mixing pipeline, and a plurality of second release holes which are uniformly distributed are formed in the second release pipe; according to the invention, simultaneous feeding is realized through the I-shaped first feeding assembly and the O-shaped second feeding assembly, the fluid movement tracks of the I-shaped first feeding assembly and the O-shaped second feeding assembly can be mutually influenced, and the I-shaped first feeding assembly and the O-shaped second feeding assembly are mixed with the raw materials entering from the inlet of the mixing pipeline together, so that three raw materials can be efficiently mixed simultaneously.)

1. An axial-flow high-efficiency mixer is characterized by comprising a mixing pipeline, a first feeding assembly, a second feeding assembly and a flow guide assembly, wherein the first feeding assembly and the second feeding assembly are arranged at the front end of the mixing pipeline, and the flow guide assembly is arranged at the rear side in the mixing pipeline;

the first feeding assembly comprises a first inlet pipe arranged outside the mixing pipeline and a first release pipe arranged on the inner wall of the mixing pipeline, the first release pipe vertically penetrates through the circle center of the mixing pipeline, and a plurality of first release holes which are uniformly distributed are formed in the first release pipe; the second feeding assembly comprises a second inlet pipe arranged outside the mixing pipeline and a second release pipe arranged in the mixing pipeline, the second release pipe is annular and has the same circle center as the mixing pipeline, and a plurality of second release holes which are uniformly distributed are formed in the second release pipe;

the flow guide assembly comprises a limiting bracket and three groups of flow guide units which are arranged in a staggered mode, and each flow guide unit consists of four flow guide sheets which are bent in a W shape.

2. An axial flow type high efficiency mixer according to claim 1 wherein said baffle is formed by bending a thin steel plate in a diagonal direction.

3. An axial flow high efficiency mixer according to claim 1 wherein the junction of the first and second inlet ducts and the mixing duct is provided with a gland.

4. An axial flow high efficiency mixer according to claim 1 wherein the first inlet tube and the second inlet tube are provided with attachment flanges.

Technical Field

The invention particularly relates to an axial-flow type efficient mixer.

Background

In the production process of polyurethane products, the efficiency and mixing degree of raw material mixing are important factors influencing the polyurethane products. In the prior axial flow mixers, a stationary element is arranged in a pipeline, and left-handed and right-handed helical plates of which the stationary element is twisted by 180 degrees are arranged in the pipeline at 90 degrees. The disadvantage is that only two raw materials can be mixed, two of the three raw materials need to be premixed when the three raw materials need to be mixed, and the high-efficiency simultaneous mixing of the three raw materials is difficult to realize. The polyurethane product usually needs to be added with additives such as a catalyst, a cross-linking agent, a chain extender and a foaming agent besides two raw materials, and the existing axial flow mixer cannot meet the requirement of simultaneously mixing the three raw materials, so that the production efficiency and the product quality are reduced.

Disclosure of Invention

The invention aims to solve the defects of the prior art, and provides an axial-flow type high-efficiency mixer which comprises a mixing pipeline, a first feeding assembly, a second feeding assembly and a flow guide assembly, wherein the first feeding assembly and the second feeding assembly are arranged at the front end of the mixing pipeline, and the flow guide assembly is arranged at the rear side in the mixing pipeline;

the first feeding assembly comprises a first inlet pipe arranged outside the mixing pipeline and a first release pipe arranged on the inner wall of the mixing pipeline, the first release pipe vertically penetrates through the circle center of the mixing pipeline, and a plurality of first release holes which are uniformly distributed are formed in the first release pipe; the second feeding assembly comprises a second inlet pipe arranged outside the mixing pipeline and a second release pipe arranged in the mixing pipeline, the second release pipe is annular and has the same circle center as the mixing pipeline, and a plurality of second release holes which are uniformly distributed are formed in the second release pipe;

the flow guide assembly comprises a limiting bracket and three groups of flow guide units which are arranged in a staggered mode, and each flow guide unit consists of four flow guide sheets which are bent in a W shape.

Furthermore, the flow deflector is formed by bending a thin steel plate along the diagonal direction.

Furthermore, sealing sleeves are arranged at the joints of the first inlet pipe and the second inlet pipe with the mixing pipeline.

Furthermore, the first inlet pipe and the second inlet pipe are both provided with connecting flanges.

Has the advantages that: according to the invention, simultaneous feeding is realized through the I-shaped first feeding assembly and the O-shaped second feeding assembly, the fluid movement tracks of the I-shaped first feeding assembly and the O-shaped second feeding assembly can be mutually influenced, and the I-shaped first feeding assembly and the O-shaped second feeding assembly are mixed with the raw materials entering from the inlet of the mixing pipeline together, so that three raw materials with high efficiency are simultaneously mixed; the guide assembly increases the intensity of fluid movement, and the guide vanes bent in a W shape generate a strong shearing effect, so that complete mixing is further realized.

Drawings

FIG. 1 is a schematic perspective view of an axial flow high efficiency mixer;

FIG. 2 is a front view of FIG. 1

FIG. 3 is a schematic cross-sectional view of section A-A of FIG. 2;

FIG. 4 is a perspective view of the flow directing assembly;

fig. 5 is a schematic perspective view of a guide vane;

in the figure: 1. mixing tube, 2, first reinforced subassembly, 3, the reinforced subassembly of second, 4, water conservancy diversion subassembly, 5, first inlet tube, 6, first release pipe, 7, the second inlet tube, 8, the second release pipe, 9, spacing support, 10, water conservancy diversion unit, 11, water conservancy diversion piece, 12, flange.

Detailed Description

For the purpose of enhancing the understanding of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.

As shown in fig. 1 to 5, an axial-flow type high-efficiency mixer comprises a mixing pipe 1, a first feeding component 2, a second feeding component 3 and a flow guide component 4, wherein the first feeding component 2 and the second feeding component 3 are arranged at the front end of the mixing pipe 1, and the flow guide component 4 is arranged at the rear side in the mixing pipe 1;

the first feeding assembly 2 comprises a first inlet pipe 5 arranged outside the mixing pipeline 1 and a first release pipe 6 arranged on the inner wall of the mixing pipeline, the first release pipe 6 vertically penetrates through the circle center of the mixing pipeline 1, and a plurality of first release holes which are uniformly distributed are formed in the first release pipe 6; the second feeding assembly 3 comprises a second inlet pipe 7 arranged outside the mixing pipeline and a second release pipe 8 arranged in the mixing pipeline, the second release pipe 8 is annular and has the same circle center as the mixing pipeline 1, and a plurality of second release holes which are uniformly distributed are formed in the second release pipe 8;

the flow guide assembly comprises a limiting support 9 and three groups of flow guide units 10 which are arranged in a staggered mode, and each flow guide unit is composed of four flow guide sheets 11 bent in a W shape.

Further, the flow deflector 11 is formed by bending a thin steel plate in a diagonal direction.

Furthermore, sealing sleeves are arranged at the joints of the first inlet pipe and the second inlet pipe with the mixing pipeline.

Furthermore, the first inlet pipe and the second inlet pipe are provided with connecting flanges 12.

The feeding is realized simultaneously through the I-shaped first feeding assembly and the O-shaped second feeding assembly, the fluid movement tracks of the I-shaped first feeding assembly and the O-shaped second feeding assembly can be mutually influenced, and the I-shaped first feeding assembly and the O-shaped second feeding assembly are mixed with the raw materials entering from the inlet of the mixing pipeline together, so that three raw materials can be mixed efficiently; the guide assembly increases the intensity of fluid movement, and a strong shearing effect is generated by the W-shaped bent guide vanes, so that complete mixing is further realized.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

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