阅读说明：本技术 一种弹珠自动装入酒瓶设备 (Automatic marble wine bottle filling equipment ) 是由 刘俊 张良安 王晨晨 陈立辛 孙龙 于 2020-05-19 设计创作，主要内容包括：一种弹珠自动装入酒瓶设备,属于酒类自动化设备技术领域,包括酒瓶输送线,导向机构、至少一个弹珠上料单元沿酒瓶输送线的运动方向依次设置,弹珠上料单元包括弹珠理料机构和弹珠上料机构,弹珠理料机构设置在酒瓶输送线的一侧,弹珠上料机构设置在弹珠理料机构与酒瓶输送线之间,弹珠理料机构包括料仓,料仓内设置提升部,输送槽设置在提升部的输出端；弹珠上料机构包括机械手本体和弹珠导料机构,气力输送机与U型钢丝软管的输相连；弹珠导料机构包括弹珠导管,U型钢丝软管的两端分别与连接输送槽的输出端、弹珠导管的上部相连,弹珠导管中部固定在机械手本体的末端法兰上,该装置能够将弹珠自动装入酒瓶瓶口中,提高生产效率和生产质量。(The utility model provides a marble automatic wine bottle equipment of packing into, belong to drinks automation equipment technical field, including the beverage bottle transfer chain, guiding mechanism, at least one marble feeding unit set gradually along the direction of motion of beverage bottle transfer chain, marble feeding unit includes marble reason material mechanism and marble feeding mechanism, marble reason material mechanism sets up in one side of beverage bottle transfer chain, marble feeding mechanism sets up between marble reason material mechanism and beverage bottle transfer chain, marble reason material mechanism includes the feed bin, set up the lifting part in the feed bin, the conveyer trough sets up the output at the lifting part; the marble feeding mechanism comprises a manipulator body and a marble guiding mechanism, and the pneumatic conveyor is connected with the U-shaped steel wire hose; the marble guide mechanism comprises a marble guide pipe, the two ends of the U-shaped steel wire hose are connected with the output end of the conveying groove and the upper portion of the marble guide pipe respectively, the middle portion of the marble guide pipe is fixed on a terminal flange of the manipulator body, and the device can automatically load marbles into a wine bottle opening, so that the production efficiency and the production quality are improved.)

1. The utility model provides a beverage bottle equipment is packed into automatically to marble, includes beverage bottle transfer chain (6), and guiding mechanism (1) sets up in beverage bottle transfer chain (6) upper reaches along the direction of motion of beverage bottle transfer chain (6), and at least one marble feeding unit sets up along the direction of motion of beverage bottle transfer chain (6) low reaches, and marble feeding unit includes marble reason material mechanism (3) and marble feed mechanism (4), and marble feed mechanism (4) set up in one side of beverage bottle transfer chain (6), and marble reason material mechanism (3) set up in marble feed mechanism (4) keep away from one side of beverage bottle transfer chain (6), and marble reason material mechanism (3) include feed bin (302), set up lifting part (301) in feed bin (302), and conveyer trough (303) set up the output at lifting part (301); the marble feeding mechanism (4) comprises a manipulator body (401) and a marble guiding mechanism, a pneumatic conveyor is connected with a U-shaped steel wire hose (5), and the marble feeding mechanism is characterized in that,

the marble guide mechanism comprises a marble guide pipe (402), two ends of the U-shaped steel wire hose (5) are connected with the output end of the conveying groove (303) and the upper portion of the marble guide pipe (402) respectively, the middle portion of the marble guide pipe (402) is fixed on a terminal flange of the manipulator body (401), and the manipulator body (401) can drive the marble guide mechanism to move along the direction parallel to the wine bottle conveying line (6) and the vertical direction.

2. The apparatus for automatically loading a marble into a wine bottle according to claim 1, wherein the marble guiding mechanism further comprises a feeding control mechanism and a falling control mechanism, the feeding control mechanism comprises a first sensor (423) and a first blocking cylinder (424) which are positioned at the upper part of the marble guide tube (402), the side of the marble guide tube (402) is provided with a plurality of through holes, the first blocking cylinder (424) is arranged above the first sensor (423), a cylinder rod of the first blocking cylinder (424) penetrates through the through hole of the marble guide tube (402) to enter the interior of the marble guide tube, the first sensor (423) detects the feeding amount of the marble guide tube (402) through the through hole in the marble guide tube (402), the falling control mechanism comprises a second blocking cylinder (425) and a third blocking cylinder (426), the second blocking cylinder (425) and the third blocking cylinder (426) are alternately arranged at the lower part of the marble guide tube (402), the marble guide pipe (402) is provided with a through hole which is penetrated by the cylinder rod of the corresponding second blocking cylinder (425) and the third blocking cylinder (426).

3. The apparatus for automatically loading a marble into a wine bottle as set forth in claim 2, wherein the free ends of the cylinder rods of the first blocking cylinder (424), the second blocking cylinder (425) and the third blocking cylinder (426) are externally wrapped with a soft material.

4. The apparatus for automatically loading a marble into a wine bottle as set forth in claim 2, wherein the first blocking cylinder (424), the second blocking cylinder (425), and the third blocking cylinder (426) are mini cylinders.

5. The automatic marble loading wine bottle equipment as claimed in claim 1, wherein the guide mechanism (1) comprises guide rods positioned at two sides of the wine bottle conveying line (6), the guide rods are arranged at two sides of the wine bottle conveying line (6) through mounting support rods, the distance between the guide rods at two sides along the moving direction of the wine bottle conveying line (6) is gradually reduced, the distance between the tail ends of the guide rods at two sides is slightly larger than the outer diameter of the mouth of a wine bottle, a second sensor (2) is arranged at the tail end of each guide rod, the second sensor (2) is used for detecting the position of the wine bottle on the wine bottle conveying line (6), and the position of the wine bottle is located and tracked through cooperation of an encoder and the second sensor.

6. The apparatus for automatically loading marbles into wine bottles according to claim 1, wherein said lifting part (301) comprises a lifting plate (311), said lifting plate (311) is slidably disposed against the inner side surface of said cartridge (302), an angle of V-shape is formed between the upper end surface of said lifting plate (311) and the side surface of said cartridge (302) to be abutted, the lower end of said cartridge (302) is open, the lower end of said cartridge (302) can only accommodate said lifting plate (311) to pass through, and said lifting plate (311) is driven by said lifting motor (312) to slide along said cartridge (302).

7. The automatic marble wine bottle filling device according to claim 1, further comprising a jacking mechanism (304), wherein the jacking mechanism (304) is arranged at the tail end of the conveying groove (303) and below the conveying groove, a through hole is formed in the tail end of the conveying groove (303), and the jacking mechanism (304) jacks the marbles in the conveying groove (303) through the through hole in the tail end of the conveying groove (303).

8. The apparatus for automatically loading marbles into wine bottles according to claim 1, wherein the number of the marble feeding units is two, the third sensor is arranged at two sides of the wine bottle conveying line and between the two marble feeding units, the sensing height of the third sensor is slightly higher than the height of the opening of the wine bottle, and the third sensor is used for detecting whether the wine bottle is loaded with marbles.

Technical Field

The invention belongs to the technical field of wine automation equipment, and particularly relates to equipment for automatically loading marbles into wine bottles.

Background

Put the marble in traditional white spirit beverage bottle bottleneck, the marble is the glass material, and the effect of marble is exactly in order to play the effect of not spilling wine when falling wine, and the marble need contact with the interior white spirit of bottle when falling wine, has consequently provided higher requirement to the production environment that the beverage bottle was packed into to the marble. At present, marbles are still manually filled into wine bottles at home, the production efficiency is high, and the product quality is uneven.

At white spirit beverage bottle system bottle factory, at the beverage bottle pouring or fire the completion after, before spraying paint or glaze firing, in order to prevent that the material from getting into the mistake and going into the body, guarantee the inside clean of beverage bottle body, place the glass marble at the bottleneck of beverage bottle. In the existing production process, marbles are still placed manually, the working efficiency is low, and the bottle mouth is easy to damage.

Disclosure of Invention

Aiming at the technical problems, the invention provides the equipment for automatically loading the marble into the wine bottle, which can automatically load the marble into the wine bottle, replaces the manual work, and improves the production efficiency.

The technical scheme adopted by the invention is as follows: the marble automatic loading wine bottle equipment comprises a wine bottle conveying line, wherein a guide mechanism is arranged at the upper stream of the wine bottle conveying line along the movement direction of the wine bottle conveying line, at least one marble feeding unit is arranged at the lower stream of the wine bottle conveying line along the movement direction of the wine bottle conveying line, the marble feeding unit comprises a marble sorting mechanism and a marble feeding mechanism, the marble feeding mechanism is arranged at one side of the wine bottle conveying line, the marble sorting mechanism is arranged at one side, away from the wine bottle conveying line, of the marble feeding mechanism, the marble sorting mechanism comprises a bin, a lifting part is arranged in the bin, and a conveying groove is arranged at the output end of the lifting part; the marble feeding mechanism comprises a manipulator body and a marble guiding mechanism, and the pneumatic conveyor is connected with the input end of the U-shaped steel wire hose; the marble guide mechanism comprises a marble guide pipe, the two ends of the U-shaped steel wire hose are respectively connected with the output end of the conveying trough and the upper part of the marble guide pipe, the middle part of the marble guide pipe is fixed on a terminal flange of the manipulator body, and the manipulator body can drive the marble guide mechanism to move along the direction parallel to the wine bottle conveying line and the vertical direction.

Furthermore, marble guide mechanism still includes feeding control mechanism and whereabouts control mechanism, feeding control mechanism is including being located and marble pipe upper portion first sensor and the first cylinder that blocks, open the side of marble pipe has a plurality of through-holes, the first cylinder that blocks sets up in the top of first sensor, the first cylinder pole that blocks gets into it through the through-hole that passes the marble pipe, first sensor sees through the feeding quantity that through-hole detected the marble pipe in the marble pipe, whereabouts control mechanism includes that the second blocks cylinder and the third blocks the cylinder and staggers the setting in the lower part of marble pipe, it has the through-hole that the cylinder pole that corresponds the second and block cylinder and the third and block the cylinder and pass to open in the marble pipe.

Furthermore, soft materials are wrapped outside the free ends of the cylinder rod of the first blocking cylinder, the cylinder rod of the second blocking cylinder and the cylinder rod of the third blocking cylinder.

Further, the first blocking cylinder, the second blocking cylinder and the third blocking cylinder all adopt mini cylinders.

Further, guiding mechanism is including the guide bar that is located beverage bottle transfer chain both sides, the guide bar passes through the installation support lever and sets up the both sides at the beverage bottle transfer chain, the distance between the direction of motion of beverage bottle transfer chain is followed to both sides guide bar reduces gradually, the distance between the both sides guide bar end slightly is greater than the external diameter of beverage bottle bottleneck, set up the second sensor at the end of guide bar, the second sensor is used for detecting the position of beverage bottle on the beverage bottle transfer chain, use through encoder and second inductor cooperation, carry out localization tracking to the beverage bottle position.

Further, the promotion portion includes the promotion board, and the medial surface setting of feed bin is hugged closely to the promotion board slidable, forms V style of calligraphy contained angle between the up end of promotion board and the side of the feed bin of being laminated, and the lower extreme opening of feed bin, the lower extreme of feed bin only can hold the promotion board and pass, and the promotion motor drives the promotion portion and slides along the promotion board of laminating.

Further, still include climbing mechanism, climbing mechanism sets up at the end of conveyer trough and is located its below, and the end of conveyer trough is opened there is the through-hole, and climbing mechanism passes the terminal through-hole of conveyer trough and jacks up the marble in the conveyer trough.

Further, the quantity of marble material loading unit is two, and the third sensor sets up the both sides of beverage bottle transfer chain and is located between two marble material loading units, and the response height of third sensor is a little higher than the height of beverage bottle body, and the third sensor is used for detecting whether the beverage bottle is equipped with the marble.

Has the advantages that: (1) the blocking cylinders in the marble guiding mechanism are all mini cylinders, so that the dead weight of the marble guiding mechanism is reduced, the number of heavy-load power elements adopted by a manipulator body is reduced, and soft materials are wrapped outside the free ends of the cylinder rod of the first blocking cylinder, the cylinder rod of the second blocking cylinder and the cylinder rod of the third blocking cylinder, so that the marble guiding mechanism is particularly suitable for fragile materials such as marbles; (2) the lifting part adopts a lifting plate and a lifting motor to achieve the aim of lifting the marble, and the marble lifting device has simple and compact structure and low equipment cost; (3) the U-shaped steel wire hose can rotate within a certain range, so that the conveying of marbles cannot be interrupted when the manipulator body drives the marble guiding mechanism to move along the movement direction of the wine bottle conveying line; the guide mechanism, the marble arranging mechanism, the marble guiding mechanism and the robot body are combined, marbles can be automatically loaded into a bottle mouth of a wine bottle, manual work is replaced, and production efficiency and production quality are improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention.

Fig. 2 is a schematic structural diagram of a marble feeding unit of the device of the present invention.

FIG. 3 is a schematic view of the configuration of the marble guide tube of the device of the present invention.

Fig. 4 is a schematic structural diagram of a guide mechanism in the device of the present invention.

In the figure: 1. a guide mechanism; 2. a second sensor; 3. a marble arranging mechanism; 301. a lifting portion; 311. a lifting plate; 312. a hoist motor; 303. a conveying trough; 304. a jacking mechanism; 302. a storage bin; 4. a marble feeding mechanism; 401. a robot body; 402. a marble guiding mechanism; 427. a marble guide tube; 421. tightly hooping; 422. a vertical plate; 423. a first sensor; 424. a first barrier cylinder; 425. a second barrier cylinder; 426. a third barrier cylinder; 5, U-shaped steel wire hoses; 6. wine bottle transfer chain.

Detailed Description

As shown in fig. 1-4, a beverage bottle equipment is adorned automatically to marble, including beverage bottle transfer chain 6, guiding mechanism 1 sets up at beverage bottle transfer chain 6 upper reaches along the direction of motion of beverage bottle transfer chain 6, at least one marble material loading unit sets up at beverage bottle transfer chain 6 low reaches along the direction of motion of beverage bottle transfer chain 6, marble material loading unit spanes beverage bottle transfer chain 6 and sets up, the outside of marble material loading unit sets up parcel formula frame, the frame adopts the carbon steel structure, set up the backplate around the frame, the left and right sides backplate of frame is opened has the passageway that supplies beverage bottle transfer chain 6 to pass. The marble feeding unit comprises a marble arranging mechanism 3 and a marble feeding mechanism 4, the marble feeding mechanism 4 is arranged on one side of the wine bottle conveying line 6, the marble arranging mechanism 3 is arranged on one side, away from the wine bottle conveying line 6, of the marble feeding mechanism 4, the marble arranging mechanism 3 comprises a bin 302, a lifting part 301 is arranged in the bin 302, and a conveying groove 303 is arranged at the output end of the lifting part 301; the marble feeding mechanism 4 comprises a manipulator body 401 and a marble guiding mechanism, and the pneumatic conveyor is connected with the U-shaped steel wire hose 5.

The marble guide mechanism comprises a marble guide pipe 402, the middle of the marble guide pipe 402 is fixed on a flange at the tail end of the manipulator body 401, two ends of the U-shaped steel wire hose 5 are respectively connected with the output end of the conveying groove 303 and the upper part of the marble guide pipe 402, and in the embodiment, the manipulator body 401 adopts a rectangular coordinate machine with two XZ shafts.

Manipulator body 401 includes X axis nature module, and X axis nature module sets up and fixes in the frame of being built by the aluminium alloy along the direction of motion of beverage bottle transfer chain 6, and the output at X axis nature module is installed to Z axis nature module, and the output at Z axis nature module is installed to marble pipe 402 to manipulator body 401 can drive marble pipe 402 and its upper part along being on a parallel with beverage bottle transfer chain 6 direction and vertical direction motion.

As shown in fig. 1, wine bottle transfer chain 6 adopts the chain board formula transfer chain, guiding mechanism 1 is including the guide bar that is located 6 both sides of wine bottle transfer chain, the guide bar passes through the both sides of installation cradling piece setting at wine bottle transfer chain 6, the distance between the direction of motion of wine bottle transfer chain 6 is followed to the guide bar of both sides reduces gradually, the distance between the guide bar of both sides end only can hold the bottleneck of single beverage bottle and pass through, end at the guide bar sets up second sensor 2, second sensor 2 is used for detecting the position of beverage bottle on wine bottle transfer chain 6, use through encoder and the cooperation of second sensor 2, carry out localization tracking to the beverage bottle position.

As shown in fig. 3, the marble guiding mechanism further includes a feeding control mechanism and a dropping control mechanism, the vertical plate 422 is installed at the output end of the Z-axis linear module, and the marble guiding tube 402 is installed on the vertical plate 422 through the clasping hoop 421.

The feeding control mechanism comprises a first sensor 423 and a first blocking cylinder 424 which are positioned at the upper part of the marble guide pipe 402, the first blocking cylinder 424 is arranged at the upper part of the marble guide pipe 402 through a clasping hoop, the first blocking cylinder 424 is arranged above the first sensor 423, the first sensor 423 is arranged at the outer circumferential surface of the marble guide pipe 402 through a bracket, the first sensor 423 adopts a correlation type sensor, the side surface of the marble guide pipe 402 is provided with a plurality of through holes, a cylinder rod of the first blocking cylinder 424 penetrates through the through holes in the marble guide pipe 402 to enter the interior of the marble guide pipe, a signal at a transmitting end of the first sensor 423 penetrates through the through holes of the marble guide pipe 402 to enter a receiving end of the first sensor 423, marbles enter the marble guide pipe 402 from an output end of the U-shaped steel wire hose 5 through an upper opening of the marble guide pipe 402, preferably, an output end of the U-shaped steel wire hose 5 is attached to the upper part of the marble guide pipe 402, the first sensor 423 counts, when the count of the first sensor 423 reaches a preset number, the first blocking cylinder 424 extends, the cylinder rod of the first blocking cylinder 424 extends out of the interior of the marble guide pipe 402, and the first blocking cylinder 424 blocks the marble from further falling. The falling control mechanism comprises a second blocking cylinder 425 and a third blocking cylinder 426, the second blocking cylinder 425 and the third blocking cylinder 426 are arranged at the lower part of the marble guide pipe 402 in a staggered mode, the second blocking cylinder 425 and the third blocking cylinder 426 are installed in the marble guide pipe 402 through clasping hoops, through holes corresponding to cylinder rods of the second blocking cylinder 425 and the third blocking cylinder 426 are formed in the marble guide pipe 402, and the distance between the axis of the second blocking cylinder 425 and the axis of the third blocking cylinder 426 is smaller than the maximum outer diameter of one marble.

The marble has certain falling speed, and the outside of the cylinder rod free ends of the first blocking cylinder 424, the second blocking cylinder 425 and the third blocking cylinder 426 is wrapped with soft materials, preferably nylon materials are adopted, so that the impact on the marble is reduced.

In the initial position, the rod of the first blocking cylinder 424 retracts, the rod of the second blocking cylinder 425 retracts, the rod of the third blocking cylinder 426 extends, and the falling process of the marble through the marble guide 402: the marble enters from the upper port of the marble guide pipe 402, the third blocking cylinder 426 blocks the marble from falling from the lower port of the marble guide pipe 402, the first sensor 423 senses the quantity of the marble entering the marble guide pipe 402, when the marble guide pipe 402 between the first sensor 423 and the third blocking cylinder 426 is full of materials, the first sensor 423 triggers the first blocking cylinder 424 to extend out to block the marble from continuing falling, the second blocking cylinder 425 extends out to block the marble from pressing the marble below the marble guide pipe 402 for times, the third blocking cylinder 426 returns to the original position, the lowermost marble falls, then the third blocking cylinder 426 extends out, the second blocking cylinder 425 returns, the lowermost marble falls, the second blocking cylinder 425 extends out, the third blocking cylinder 426 returns, and the steps are repeated until all the marbles below the first blocking cylinder 424 in the marble guide pipe 402 fall from the marble guide pipe 402.

The third blocking cylinder 426 is then extended, the first blocking cylinder 424 is retracted, the second blocking cylinder 425 is retracted, the first sensor 423 is recounted, the marble continues to enter the marble guide 402, and the feeding process is repeated.

Preferably, the first blocking cylinder 424, the second blocking cylinder 425 and the third blocking cylinder 426 are mini cylinders, so that the weight of the marble guiding mechanism is reduced, and the flexibility of the action is improved.

The lifting part 301 comprises a lifting plate 311, the lifting plate 311 is slidably disposed close to the inner side surface of the bin 302, a v-shaped cross section is formed between the upper end surface of the lifting plate and the attached side surface of the bin 302, the lower end of the bin 302 is open, the lifting plate 311 can only be accommodated at the lower end of the bin 302 and passes through the lifting plate, in this embodiment, the lifting plate 311 is a rectangular thin plate, correspondingly, a rectangular hole is formed in the lower end opening of the bin 302, the lifting motor 312 is mounted on the outer side surface of the bin 302, the lifting motor 312 is connected with the lower part of the lifting plate 311 through a linear conversion mechanism, and the lifting motor 312 is brought to the. The marble is placed in feed bin 302, lifting motor 312 drives the marble that is located between the V style of calligraphy contained angle of the up end of lifting plate 311 and the binding face of constituteing between and goes upward, the marble is carried the input of conveyer trough 303, adopt lifting motor 312, can the whole speed of the in-process that rises of accurate control, reduce the acceleration and strike, the one end that conveyer trough 303 is close to feed bin 302 is higher than the one end that is close to U shaped steel silk hose 5, thereby the marble in the conveyer trough 303 utilizes the action of gravity to move in conveyer trough 303.

The pneumatic conveyor is arranged at one end of the U-shaped steel wire hose 5 close to the conveying groove 303, and provides negative pressure for the U-shaped steel wire hose 5 so as to suck marbles at the tail end of the conveying groove 303. In order to guarantee to absorb the smoothness, the end of conveyer trough 303 sets up climbing mechanism 304, climbing mechanism 304 sets up the terminal below of conveyer trough 303, the end of conveyer trough 303 is opened there is the through-hole, climbing mechanism 304 passes the terminal through-hole of conveyer trough 303 and jacks up the marble in the conveyer trough 303, in this embodiment, climbing mechanism 304 includes the jacking cylinder, the lower extreme at conveyer trough 303 is installed to the jacking cylinder, the hemisphere bracket links firmly with the jar pole of jacking cylinder, during the withdrawal of jacking cylinder, the recess parallel and level of hemisphere bracket and conveyer trough 303.

In order to improve the efficiency of marble loading wine bottle, the quantity of marble material loading unit can set up to a plurality ofly, in this embodiment, preferably two, the third sensor sets up the both sides of wine bottle transfer chain and is located between two marble material loading units, when the marble is loaded into the wine bottle, the upper portion of marble is higher than the wine bottle bottleneck, the response height of third sensor is a little higher than the height of wine bottle bottleneck, after the marble is loaded into the wine bottle bottleneck, the marble part spills the bottleneck for a short time, thereby the wine bottle that the marble was equipped with in the response of third sensor, to the bottleneck that does not pack the marble, the unable response of third sensor, thereby the third sensor is used for detecting whether the wine bottle is equipped with the marble, to the wine bottle that does not pack the marble at preceding marble material loading unit, next marble material loading unit carries out the material loading for it. On the wine bottle conveying line 6, under the condition that the wine bottles are arranged densely, the marble feeding unit can be arranged to feed a plurality of continuous wine bottles.

The preparation before starting up, manual putting the marble in feed bin 302, the action process of this equipment is as follows: A. the wine bottles move to the wine bottle conveying line 6 from the previous process, the wine bottles enter the space between the guide rods on the two sides, and along with the gradual reduction of the distance between the guide rods on the two sides, the wine bottles move to the wine bottle conveying line 6 below the marble feeding unit in order; B. after the quantity of waiting to get into in the marble pipe 402 reaches and predetermines the quantity, manipulator body 401 drives marble guide mechanism and moves directly over the beverage bottle of waiting to pack into the marble, and manipulator body 401 drives marble guide mechanism and descends, drops into the marble to the beverage bottle.

The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.