阅读说明：本技术 一种门套组装系统及供料装置 (Door pocket assembling system and feedway ) 是由 五间岩和彦 尹春梅 闫玉涛 杨柳 田良 于 2020-05-25 设计创作，主要内容包括：本发明公开一种门套组装系统及供料装置,其中,该供料装置包括：载料机构,所述载料机构设有多层彼此间隔的工件；可升降的取料机构,包括取料平台和取料部件,所述取料部件能够将所述载料机构的所述工件移取至所述取料平台；送料机构,用于将所述取料平台的所述工件转移至下游设备。采用这种结构,待组装工件码放在载料机构,且彼此间隔,能够避免因工件间摩擦而造成质量问题；取料部件可以将载料机构的工件移取至取料平台上,以完成自动取料；送料机构将取料平台的工件转移至下游设备,以完成自动供料；相比于现有技术,上述供料装置可以实现工件的自动选取和自动供给,自动化程度高,人工劳动强度低,且供料效率较高。(The invention discloses a door pocket assembling system and a feeding device, wherein the feeding device comprises: the loading mechanism is provided with a plurality of layers of workpieces which are spaced from each other; the lifting material taking mechanism comprises a material taking platform and a material taking component, wherein the material taking component can move the workpiece of the material loading mechanism to the material taking platform; and the feeding mechanism is used for transferring the workpiece of the material taking platform to downstream equipment. By adopting the structure, the workpieces to be assembled are stacked on the material loading mechanism and are spaced from each other, so that the quality problem caused by friction among the workpieces can be avoided; the material taking component can move the workpiece of the material loading mechanism to the material taking platform so as to finish automatic material taking; the feeding mechanism transfers the workpiece of the material taking platform to downstream equipment to finish automatic feeding; compared with the prior art, the feeding device can realize automatic selection and automatic feeding of workpieces, is high in automation degree, low in labor intensity and high in feeding efficiency.)

1. A feeder device, comprising:

the loading mechanism (1), the loading mechanism (1) is provided with a plurality of layers of workpieces (A) which are spaced from each other;

the lifting material taking mechanism (2) comprises a material taking platform (21) and a material taking component (22), wherein the material taking component (22) can move the workpiece (A) of the material loading mechanism (1) to the material taking platform (21);

a feeding mechanism for transferring the workpiece (A) of the reclaiming platform (21) to downstream equipment.

2. The feeding device according to claim 1, characterized in that the loading mechanism (1) comprises a plurality of layers of spaced loading platforms (11), each layer of the loading platforms (11) is used for loading the workpiece (A), and the loading mechanism (1) is further provided with a plurality of rollers (12).

3. The feeding device according to claim 2, characterized in that the number of the loading mechanisms (1) is multiple, and the material taking platform (21) is arranged between two adjacent loading mechanisms (1);

the material loading mechanism is characterized by further comprising a frame (3), and the material loading mechanisms (1) are arranged in the frame (3) at intervals.

4. The feeder apparatus as claimed in claim 3, wherein the material taking mechanism (2) further comprises a ring frame (23), the material taking platform (21) is mounted on the ring frame (23), both of the material loading mechanisms (1) are located in the ring frame (23), and the material taking component (22) is also mounted on the ring frame (23);

the ring frame (23) is further provided with at least one pushing rod (24) and a first guiding structure, the pushing rod (24) is used for pushing the ring frame (23) to lift, and the first guiding structure is used for guiding the ring frame (23) to lift.

5. The feeding device according to claim 4, characterized in that a first lifting member is provided between the material taking platform (21) and the ring frame (23) for driving the material taking platform (21) to lift relative to the ring frame (23).

6. The feeding device according to claim 3, characterized in that a second guiding structure is arranged in the frame (3) for guiding the loading mechanism (1) to enter and exit; and/or the presence of a gas in the gas,

and a limiting structure is further arranged in the frame (3) and used for limiting the position of the loading mechanism (1) in the frame (3).

7. The feeding device according to any of the claims 1-6, characterized in that the feeding mechanism comprises a transfer member (4), the transfer member (4) being adapted to transfer the work pieces (A) of the take-off platform (21).

8. The feeder device according to claim 7, characterized in that the feeding mechanism further comprises a transfer member (5), the transfer member (5) is provided with a transfer platform (51) and a transfer component (52), the transfer member (4) is used for moving the workpiece (A) of the take-off platform (21) to the transfer platform (51), and the transfer component (52) is used for transferring the workpiece (A) of the transfer platform (51) to a downstream device.

9. The feeder device according to claim 8, characterized in that the material transfer member (5) is further provided with a second lifting means for driving the material transfer platform (51) to lift.

10. A door sleeve assembly system comprising a stile feeder, wherein the stile feeder is a feeder as claimed in any one of claims 1 to 9.

Technical Field

The invention relates to the technical field of door pocket assembly, in particular to a door pocket assembly system and a feeding device.

Background

The door pocket is the common part in building decoration field, and in a concrete structure, the door pocket can be including standing upright, magnetism inhale the cover and install the magnetism strip of inhaling in the cover etc. at present, mainly rely on the manual work to the equipment of the door pocket of above-mentioned structure to accomplish, especially on the raw materials supply, all carry one by the manual work basically, degree of automation is low, and artifical intensity of labour is big, and efficiency is lower.

Therefore, how to provide a solution to overcome the above-mentioned drawbacks remains a technical problem to be solved by those skilled in the art.

Disclosure of Invention

The invention aims to provide a door sleeve assembling system and a feeding device, wherein the feeding device can realize automatic selection and automatic feeding of workpieces, and is high in automation degree, low in manual labor intensity and high in feeding efficiency.

In order to solve the above technical problem, the present invention provides a feeding device, comprising: the loading mechanism is provided with a plurality of layers of workpieces which are spaced from each other; the lifting material taking mechanism comprises a material taking platform and a material taking component, wherein the material taking component can move the workpiece of the material loading mechanism to the material taking platform; and the feeding mechanism is used for transferring the workpiece of the material taking platform to downstream equipment.

By adopting the structure, the workpieces to be assembled can be stacked on the material loading mechanism and are spaced from each other, so that the problem of workpiece quality caused by friction among the workpieces can be avoided; the material taking component of the material taking mechanism can move the workpiece of the material loading mechanism to the material taking platform, so that automatic material taking is completed; the feed mechanism may then transfer the work pieces of the reclaiming platform to downstream equipment to complete the automatic feeding.

Compared with the prior art, the feeding device provided by the invention can realize automatic selection and automatic feeding of workpieces, and has the advantages of high automation degree, low labor intensity and higher feeding efficiency.

Optionally, the material loading mechanism comprises a plurality of layers of material loading platforms which are spaced from each other, each layer of the material loading platform is used for loading the workpiece, and the material loading mechanism is further provided with a plurality of rollers.

Optionally, the number of the material loading mechanisms is multiple, and the material taking platform is arranged between two adjacent material loading mechanisms; the material loading mechanism is arranged in the frame at intervals.

Optionally, the number of the material loading mechanisms is two, and the material taking platform is arranged between the two material loading mechanisms.

Optionally, the material taking mechanism further comprises a ring frame, the material taking platform is mounted on the ring frame, the two material loading mechanisms are both located in the ring frame, and the material taking component is also mounted on the ring frame; the ring frame is further provided with at least one pushing rod and a first guide structure, the pushing rod is used for pushing the ring frame to lift, and the first guide structure is used for guiding the ring frame to lift.

Optionally, a first lifting component is further arranged between the material taking platform and the ring frame to drive the material taking platform to lift relative to the ring frame.

Optionally, a second guide structure is arranged in the frame and used for guiding the loading mechanism to enter and exit; and/or a limiting structure is further arranged in the frame and used for limiting the position of the loading mechanism in the frame.

Optionally, the feeding mechanism includes a material moving member, and the material moving member is used for transferring the workpiece of the material taking platform.

Optionally, the feeding mechanism further includes a material transferring member, the material transferring member is provided with a material transferring platform and a material transferring component, the material transferring member is used for moving the workpiece of the material taking platform to the material transferring platform, and the material transferring component is used for transferring the workpiece of the material transferring platform to downstream equipment.

Optionally, the material transferring member is further provided with a second lifting component to drive the material transferring platform to lift.

The invention also provides a door pocket assembly system which comprises the vertical support feeding device.

Drawings

FIG. 1 is a schematic structural diagram of one embodiment of a feeding device provided in the present invention;

FIG. 2 is a schematic structural view of a loading mechanism;

FIG. 3 is a schematic view of the frame construction;

FIG. 4 is a schematic view of a take-off mechanism;

FIG. 5 is a schematic structural view of a material moving member;

fig. 6 is a schematic structural view of the material transferring member.

The reference numerals in fig. 1-6 are illustrated as follows:

1 a material loading mechanism, 11 a material loading platform and 12 rollers;

2, a material taking mechanism, 21 a material taking platform, 22 a material taking component, 23 a ring frame, 24 a pushing rod and 25 a first guide rod;

3, a frame, 31 guide wheels and 32 limit beams;

4 material moving components, 41 material moving rails and 42 material moving push plates;

5 material transferring components, 51 material transferring platforms, 52 material transferring parts and 53 second guide rods;

and A, workpiece.

Detailed Description

In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.

As used herein, the term "plurality" refers to an indefinite number of plural, usually more than two; and when the term "plurality" is used to indicate a quantity of a particular element, it does not indicate a quantitative relationship between such elements.

The terms "first", "second", and the like, as used herein are used for convenience only to describe two or more structures or components that are the same or similar in structure, and do not denote any particular limitation on the order.

Referring to fig. 1-6, fig. 1 is a schematic structural view of an embodiment of a feeding device provided in the present invention, fig. 2 is a schematic structural view of a loading mechanism, fig. 3 is a schematic structural view of a frame, fig. 4 is a schematic structural view of a material taking mechanism, fig. 5 is a schematic structural view of a material transferring member, and fig. 6 is a schematic structural view of a material transferring member.

As shown in fig. 1 and 2, the present invention provides a feeding device, including: the loading mechanism 1 is provided with a plurality of layers of workpieces A which are spaced from each other; the lifting material taking mechanism 2 comprises a material taking platform 21 and a material taking part 22, and the material taking part 22 can move the workpiece A of the material loading mechanism 1 to the material taking platform 21; and the feeding mechanism is used for transferring the workpiece A of the material taking platform 21 to downstream equipment.

By adopting the structure, the workpieces A to be assembled can be stacked on the material loading mechanism 1 and are spaced from each other, so that the problem of workpiece quality caused by friction among the workpieces A can be avoided; the material taking component 22 of the material taking mechanism 2 can move the workpiece A of the material loading mechanism 1 to the material taking platform 21, so as to complete automatic material taking; the feed mechanism may then transfer the workpiece a of the reclaiming station 21 to downstream equipment to complete the automatic feeding.

Compared with the prior art, the feeding device provided by the invention can realize automatic selection and automatic feeding of the workpiece A, and has the advantages of high automation degree, low labor intensity and higher feeding efficiency.

It should be noted that when the material taking mechanism 2 takes the material from the workpiece a of the material loading mechanism 1, the material taking sequence is not limited, the material can be taken from top to bottom or from bottom to top, or the material can be taken directly at a specific layer, which can be specifically determined according to actual conditions; in addition, each workpiece a can be provided with a two-dimensional code or other marks in the forms of colors, symbols and the like, and when the operation is performed, the marks of the workpieces a can be recognized firstly, so that the proper workpieces a can be selected for material taking and feeding.

The material loading mechanism 1 can comprise a plurality of layers of material loading platforms 11 which are spaced from each other, each layer of material loading platform 11 can be used for bearing workpieces A, each layer of material loading platform 11 can be arranged at equal intervals and can also be arranged at unequal intervals, and the situation of the required workpiece A is specifically combined, if the types of the workpieces A are consistent, the scheme of the equal-interval arrangement can be selected, so that the vertical space of the material loading mechanism 1 can be more fully utilized, and if the types of the workpieces A are inconsistent, the required distance between the material loading platforms 11 can be independently arranged aiming at the workpieces A of each type.

The lower end of the material loading mechanism 1 can be provided with a plurality of rollers 12, the rollers 12 can be universal wheels or ordinary wheels, or at least one power wheel can be arranged in each roller 12, so that the material loading mechanism 1 can be conveniently displaced by field personnel. Of course, the lower end of the loading mechanism 1 may not be provided with the roller 12, and when the position of the loading mechanism 1 needs to be adjusted, the loading mechanism can be transported by a forklift or other tools.

Here, the number of the loading mechanisms 1 is not limited in the embodiment of the present invention, and may be one or more. When a plurality of loading mechanisms are provided, the loading mechanisms 1 can be arranged at intervals, and at the moment, the material taking platform 21 can be arranged between the loading mechanisms 1; alternatively, the loading mechanisms 1 may be adjacent to each other, where the adjacent distance between the two adjacent loading mechanisms is small, and the material taking platform 21 is not enough to be arranged between the two adjacent loading mechanisms, in this case, the material taking platform 21 of the material taking mechanism 2 may also be arranged on one side of each discharging mechanism 1.

In a specific implementation mode, the number of the loading mechanisms 1 can be two, and the material taking platform 21 can be arranged between the two loading mechanisms 1, so that one material taking platform 21 can meet the requirements of the two loading mechanisms 1. In fact, in the case of an assembly system having only one assembly station, which can receive only one workpiece a at a time for assembly, the feeding device corresponding to the assembly station also only needs one reclaiming platform 21, so that, in the embodiment of the present invention, if there is only one assembly station in the downstream equipment, the above-mentioned solution of two loading mechanisms 1 and one reclaiming mechanism 2 is preferably adopted.

For the material taking mechanism 2, there may be one material taking platform 21 and a plurality of material taking members 22. As shown in fig. 3, two material taking members 22 may be provided for each material loading mechanism 1, and the two material taking members 22 may respectively act on two ends of the workpiece a to ensure the reliability of the position movement of the workpiece a.

It should be understood that the above-mentioned solution of providing two extracting members 22 associated with each loading mechanism 1 is only a preferred solution of the embodiment of the present invention, and should not be taken as a limitation to the scope of the present invention. In fact, the material taking component 22 matched with each material loading mechanism 1 can be set to be one or more than three, as long as it is ensured that the workpiece a can be accurately and reliably moved to the material taking platform 21.

The structure of the material taking member 22 is not limited herein as long as it is ensured that it can drive the workpiece a to be separated from the loading table 11 and move the workpiece a onto the material taking platform 21. In the scheme of the accompanying drawings, the material taking component 22 may include a material taking rod and a material taking driving component in transmission connection with the material taking rod, the material taking driving component may be a combined structure of a motor and a screw rod, a combined structure of a motor and a gear rack, a driving element capable of generating linear displacement such as an air cylinder and a hydraulic oil cylinder, and the material taking rod may further be provided with a guide structure in the form of a guide rail, a guide rod and the like so as to guide the displacement direction of the material taking rod.

The material taking mechanism 2 can also comprise a ring frame 23, the material taking platform 21 and the material taking component 22 can be arranged on the ring frame 23, and the two material loading mechanisms 1 can be arranged in an area enclosed by the ring frame 23. With reference to fig. 3, in the scheme of the accompanying drawings, the material taking platform 21 and the ring frame 23 may be enclosed to form a structure shaped like a Chinese character 'ri', and the two material loading mechanisms 1 may be disposed in two openings of the structure shaped like a Chinese character 'ri'.

The ring frame 23 may further be provided with at least one pushing rod 24 for pushing the ring frame 23 to ascend and descend. Specifically, the pushing rod 24 may be a screw rod, which may be screwed to the ring frame 23, so that when the screw rod is rotated by the motor, the ring frame 23 may be lifted; the push rod 24 can also adopt a scheme of propping against the ring frame 23, at this time, the push rod 24 itself also needs to be lifted, and the lifting requirement of the ring frame 23 can be met, and the push rod 24 can specifically be a piston rod of an air cylinder, a hydraulic oil cylinder and the like, or the push rod 24 can also be in transmission connection with the driving element capable of generating linear displacement.

Further, the lifting device can further comprise a first guide structure for guiding the lifting of the ring frame 23, and the first guide structure can be a matching scheme of a sliding rail and a sliding groove, and can also be a matching scheme of a guide rod and a guide hole. The embodiment of the attached drawings adopts a matching scheme of a guide rod and a guide hole, the ring frame 23 is provided with the guide hole, and the guide rod can be fixed and inserted into the corresponding guide hole; for the sake of distinction, the guide bar herein may be referred to as a first guide bar 25.

A first lifting component can be arranged between the material taking platform 21 and the ring frame 23 and used for driving the material taking platform 21 to lift relative to the ring frame 23. Like this, get material platform 21 except can go up and down with ring frame 23 together, can also go up and down for the second time relatively ring frame 23 to the work piece A shifts once more on getting material platform 21.

The first lifting component may specifically adopt an air cylinder, a hydraulic oil cylinder and the like, or may adopt other components capable of generating linear displacement.

The feeding device provided by the invention can also comprise a frame 3, each loading mechanism 1 can be arranged in the frame 3, the frame 3 can limit each loading mechanism 1 in an area to separate the feeding device from other equipment, the equipment has better integrity, and the frame 3 also provides a mounting and supporting position for subsequent parts, which is described in detail later.

With reference to fig. 4, a second guiding structure may be further disposed in the frame 3 for guiding the loading mechanism 1 to move in and out, and specifically, the second guiding structure may include a plurality of guiding wheels 31, which can reduce the friction between the loading mechanism 1 and the second guiding structure while achieving guiding, in the embodiment of the drawings, a group of guiding wheels 31 may be disposed in two rows to form guiding channels, and each guiding channel corresponds to one loading mechanism 1. In addition to the solution of the guide wheel 31, the second guide structure may also be provided as a guide rail, a guide bar, or the like.

And/or, a limiting structure can be arranged in the frame 3 and used for limiting the position of the loading mechanism 1 in the frame 3. In the drawings, the limiting structure may be a limiting beam 32, and when the loading mechanism 1 is pushed into the frame 3, the roller 12 or other position of the loading mechanism 1 may abut against the limiting beam 32, which indicates that the loading mechanism 1 has been pushed into place. Besides the scheme of the limiting beam 32, the limiting structure can also be a limiting plate, a limiting block and the like.

The above-mentioned limit structure may further comprise a buffer element in the form of a hydraulic buffer or the like to reduce the impact force of the loading mechanism 1 with the frame 3.

The feeding mechanism may include a material moving member 4, and the material moving member 4 is used for transferring the workpiece a of the material taking platform 21, for example, the workpiece a on the material taking platform 21 may be directly transferred to a downstream device.

As shown in fig. 5, and with reference to fig. 1, the material moving member 4 may be mounted on the frame 3, and specifically may be mounted on the top of the frame 3, and includes a material moving rail 41 and a material moving push plate 42, where the material moving push plate 42 may be mounted on the material moving rail 41 and can move along the material moving rail 41. The part for driving the material moving push plate 42 to move can be an air cylinder, a hydraulic oil cylinder and the like, and can also be other parts capable of generating linear displacement.

Further, the feeding mechanism may further include a material transferring member 5, the material transferring member 5 may be provided with a material transferring platform 51 and a material transferring component 52, the material transferring member 4 may be capable of moving the workpiece a on the material taking platform 21 to the material transferring platform 51, and the material transferring component 52 is configured to transfer the workpiece a on the material transferring platform 51 to a downstream device.

In fact, the material transferring member 4 may further include a material transferring platform (not shown), which is a transition platform, and the material transferring push plate 42 may move the workpiece a of the material taking platform 21 to the material transferring platform and then move the workpiece a from the material transferring platform to the material transferring platform 51. In order to avoid interference, the height of the material moving platform is higher than that of the material taking mechanism 2, and based on the arrangement, in order to realize the transfer of the workpiece a from the material taking mechanism 2 to the material moving platform, the material taking platform 21 needs to be lifted relative to the ring frame 23, so that the material taking platform 21 is flush with the material moving platform, which is also the reason for arranging the first lifting part.

The material transferring member 5 may also be provided with a second lifting component for driving the material transferring platform 51 to lift, so that the material transferring platform 51 can match the height of the material moving platform and the downstream equipment, the structure of the second lifting component may be the same as that of the first lifting component, and the structure of the material transferring component 52 may also be similar to that of the material taking component 22, which will not be described repeatedly herein.

The material transferring member 5 may also include a guiding component, which may be a matching scheme of a guiding rod and a guiding hole, for the sake of distinction, the guiding rod may be referred to as a second guiding rod 53, and the number, shape and installation position thereof are not limited herein as long as the guiding for the lifting and lowering of the material transferring platform 51 can be achieved.

With respect to the feeding device according to the above embodiments, the following embodiments of the present invention can also describe the operation flow thereof.

Step S1, preparing materials;

specifically, the loading mechanism 1 is configured, and the corresponding workpieces A are stacked on each loading platform 11 of the loading mechanism 1;

step S2, pushing each material loading mechanism 1 into the frame 3 for waiting use;

step S3, the material taking mechanism 2 takes materials for the workpiece A of the material loading mechanism 1 according to a set sequence or according to the model of the workpiece, after the materials are taken, the material taking platform 21 rises to the highest point along with the ring frame 23, and then the material taking platform 21 can rise relative to the ring frame 23 through the first lifting component to be aligned with the material moving platform;

step S4, the material moving component 4 is started to transfer the workpiece A on the material taking platform 21 to the material transferring platform 51 which is level with the material moving platform;

in step S5, the material transferring platform 51 is moved by the second lifting and lowering component so that the material transferring platform 51 is flush with the downstream equipment, and then the workpiece a on the material transferring platform 51 is transferred to the downstream equipment by the material transferring component 52.

The steps S3-S5 are repeatedly executed, and after the workpiece a of one of the material loading mechanisms 1 is used up, the workpiece a can be pulled out and reloaded, and the multiple material loading mechanisms 1 are provided in the embodiment of the present invention, so that the replacement operation of the multiple material loading mechanisms 1 can be realized, and the production continuity can be ensured.

It should be emphasized that although the invention of the feeding device according to the present invention is primarily intended to solve the problem of low automation of feeding when the door pocket is installed, it is not intended to limit the scope of the feeding device according to the present invention, and in particular, the feeding device described above may be applied in other fields.

The invention also provides a door pocket assembly system which comprises a vertical support feeding device, wherein the vertical support feeding device is the feeding device related to each embodiment.

Since the above-mentioned feeding device has the technical effects, the door pocket assembling system having the feeding device also has similar technical effects, and therefore, the detailed description thereof is omitted.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that it is obvious to those skilled in the art that various modifications and improvements can be made without departing from the principle of the present invention, and these modifications and improvements should also be considered as the protection scope of the present invention.