阅读说明：本技术 反应腔室泄漏监测方法以及装置、半导体设备系统 (Reaction chamber leakage monitoring method and device and semiconductor equipment system ) 是由 李相龙 李俊杰 李琳 王佳 于 2020-05-18 设计创作，主要内容包括：本发明公开了一种反应腔室泄漏监测方法以及装置、半导体设备系统,所述反应腔室泄漏监测方法包括：在将当前晶圆送入反应腔室之后,按照设定时长对所述反应腔室抽真空；检测所述反应腔室在抽真空结束时的压力,获得初始压力值；在所述当前晶圆在所述反应腔室中进行每个工艺步骤时,实时采集与所述反应腔室连接的压力阀的开度,获得实时开度值,所述压力阀用于调节所述反应腔室的气压；根据所述初始压力值和所述实时开度值,确定所述反应腔室是否发生泄漏。本发明提供的反应腔室泄漏监测方法以及装置、半导体设备系统,能够实时监测反应腔室是否发生泄漏。(The invention discloses a method and a device for monitoring leakage of a reaction chamber and a semiconductor equipment system, wherein the method for monitoring leakage of the reaction chamber comprises the following steps: after the current wafer is sent into a reaction chamber, vacuumizing the reaction chamber according to a set time length; detecting the pressure of the reaction chamber at the end of vacuumizing to obtain an initial pressure value; when the current wafer carries out each process step in the reaction chamber, acquiring the opening degree of a pressure valve connected with the reaction chamber in real time to obtain a real-time opening degree value, wherein the pressure valve is used for adjusting the air pressure of the reaction chamber; and determining whether the reaction chamber leaks or not according to the initial pressure value and the real-time opening value. The method and the device for monitoring the leakage of the reaction chamber and the semiconductor equipment system can monitor whether the reaction chamber leaks or not in real time.)

1. A method of monitoring a leak in a reaction chamber, comprising:

after the current wafer is sent into a reaction chamber, vacuumizing the reaction chamber according to a set time length;

detecting the pressure of the reaction chamber at the end of vacuumizing to obtain an initial pressure value;

when the current wafer carries out each process step in the reaction chamber, acquiring the opening degree of a pressure valve connected with the reaction chamber in real time to obtain a real-time opening degree value, wherein the pressure valve is used for adjusting the air pressure of the reaction chamber;

and determining whether the reaction chamber leaks or not according to the initial pressure value and the real-time opening value.

2. The method of claim 1, wherein the determining whether the reaction chamber leaks according to the initial pressure value and the real-time opening value comprises:

calculating a monitoring variable value according to the initial pressure value and the real-time opening value;

judging whether the monitoring variable value is within a preset standard range;

and if the value of the monitoring variable is not within the preset standard range, determining that the reaction chamber leaks.

3. The method of claim 2, wherein calculating a monitoring variable value based on the initial pressure value and the real-time opening value comprises:

amplifying the initial pressure value by a preset multiple to obtain a first variable value;

calculating the difference between the real-time opening value of the pressure valve and an opening reference value when the current wafer carries out the ith process step in the reaction chamber to obtain a second variable value, wherein the opening reference value is the average opening value of the pressure valve when M reference wafers respectively carry out the ith process step in the reaction chamber when the reaction chamber does not leak, i is more than or equal to 1 and less than or equal to N and i is an integer, M is the number of the reference wafers and M is an integer not less than 2, and N is the number of the process steps carried out in the reaction chamber;

and calculating the sum of the first variable value and the second variable value to obtain the monitoring variable value.

4. The reaction chamber leakage monitoring method of claim 3, wherein the opening reference value is obtained by:

after the reference wafer is conveyed into the reaction chamber, vacuumizing the reaction chamber according to the set time length;

acquiring the opening degree of the pressure valve in real time when the reference wafer carries out the ith process step in the reaction chamber, and acquiring the real-time opening degree value of the pressure valve when the reference wafer carries out the ith process step in the reaction chamber;

and obtaining the opening reference value according to the real-time opening value of the pressure valve when the M reference wafers carry out the ith process step in the reaction chamber.

5. The method of claim 2, further comprising, after the determining that the reaction chamber is leaking:

generating an alarm signal; and/or the presence of a gas in the gas,

and after the current wafer finishes all process steps in the reaction chamber, sending the initial pressure value and the real-time opening value to calibration equipment.

6. The method of claim 1, wherein the evacuating the reaction chamber for the set length of time is performed after a door of the reaction chamber is closed and before the current wafer is placed on the electrostatic chuck.

7. A reaction chamber leak monitoring apparatus, comprising:

the vacuum system is used for vacuumizing the reaction chamber according to set time length after the current wafer is conveyed into the reaction chamber;

the pressure sensor is used for detecting the pressure of the reaction chamber after vacuumizing is finished to obtain an initial pressure value;

the opening sensor is used for acquiring the opening of a pressure valve connected with the reaction chamber in real time to obtain a real-time opening value when the current wafer carries out each process step in the reaction chamber, and the pressure valve is used for adjusting the air pressure of the reaction chamber;

and the processing equipment is used for determining whether the reaction chamber leaks or not according to the initial pressure value and the real-time opening value.

8. The reaction chamber leak monitoring apparatus of claim 7, wherein the processing equipment comprises:

the calculation module is used for calculating a monitoring variable value according to the initial pressure value and the real-time opening value;

the judging module is used for judging whether the monitoring variable value is within a preset standard range;

and the determining module is used for determining that the reaction chamber leaks when the monitoring variable value is not within the preset standard range.

9. The reaction chamber leak monitoring apparatus of claim 8, wherein the calculation module comprises:

the amplifying module is used for amplifying the initial pressure value by a preset multiple to obtain a first variable value;

a difference calculating module, configured to calculate a difference between a real-time opening value of the pressure valve and an opening reference value when the current wafer performs an ith process step in the reaction chamber, and obtain a second variable value, where the opening reference value is an opening average value of the pressure valve when M reference wafers respectively perform the ith process step in the reaction chamber when the reaction chamber is not leaked, i is greater than or equal to 1 and less than or equal to N, i is an integer, M is the number of reference wafers, M is an integer not less than 2, and N is the number of process steps performed in the reaction chamber;

and the summing module is used for calculating the sum of the first variable value and the second variable value to obtain the monitoring variable value.

10. The reaction chamber leak monitoring apparatus of claim 9, wherein the vacuum system is further configured to evacuate the reaction chamber for the set duration after the reference wafer is fed into the reaction chamber;

the opening sensor is also used for acquiring the opening of the pressure valve in real time when the reference wafer carries out the ith process step in the reaction chamber, so as to obtain the real-time opening value of the pressure valve when the reference wafer carries out the ith process step in the reaction chamber;

the calculation module further comprises an averaging module, and the averaging module is used for obtaining the opening average value according to the real-time opening values of the pressure valves when the ith process step is performed on the M reference wafers in the reaction chamber.

11. The reaction chamber leak monitoring apparatus of claim 8, wherein the processing equipment further comprises:

the alarm module is used for generating an alarm signal; and/or the presence of a gas in the gas,

and the sending module is used for sending the initial pressure value and the real-time opening value to calibration equipment after the current wafer completes all process steps in the reaction chamber.

12. A semiconductor equipment system comprising a reaction chamber, a pressure valve connected to the reaction chamber, and the reaction chamber leakage monitoring apparatus of any one of claims 7 to 11.

Technical Field

The invention relates to the technical field of semiconductor process equipment, in particular to a method and a device for monitoring leakage of a reaction chamber and a semiconductor equipment system.

Background

In a semiconductor manufacturing process, a deposition process and an etching process are mostly required to be performed in a reaction chamber. For deposition processes and etching processes that require low pressure environments, vacuum systems are used to control the pressure in the reaction chamber below atmospheric pressure during the process. The reaction chamber is sealed by a polymer rubber ring, and if the reaction chamber has poor connection with other components or has cracks and other problems, the reaction chamber can leak. Referring to fig. 1, when a leak occurs, an abnormality may occur in the pressure in the reaction chamber, which may cause the critical dimension of the wafer to exceed the standard, thereby affecting the yield of the product. Therefore, leak monitoring of the reaction chamber is required during the process.

Conventional leak monitoring has three ways: detecting the leakage rate of the reaction chamber at a fixed time every day; detecting the leakage rate of the reaction chamber after the processing of each batch of wafers is completed, for example, detecting the leakage rate of the reaction chamber after the processing of every 25 wafers is completed; the leak rate of the reaction chamber is detected when the time that the reaction chamber is idle exceeds a preset time, for example, the leak rate of the reaction chamber is detected when the time that the reaction chamber is idle exceeds 1 hour. However, the above methods cannot realize real-time leakage monitoring of the reaction chamber.

Disclosure of Invention

The invention aims to solve the problem that leakage monitoring of a reaction chamber cannot be carried out in real time.

The invention is realized by the following technical scheme:

a method of reaction chamber leak monitoring, comprising:

after the current wafer is sent into a reaction chamber, vacuumizing the reaction chamber according to a set time length;

detecting the pressure of the reaction chamber at the end of vacuumizing to obtain an initial pressure value;

when the current wafer carries out each process step in the reaction chamber, acquiring the opening degree of a pressure valve connected with the reaction chamber in real time to obtain a real-time opening degree value, wherein the pressure valve is used for adjusting the air pressure of the reaction chamber;

and determining whether the reaction chamber leaks or not according to the initial pressure value and the real-time opening value.

Optionally, the determining whether the reaction chamber leaks according to the initial pressure value and the real-time opening value includes:

calculating a monitoring variable value according to the initial pressure value and the real-time opening value;

judging whether the monitoring variable value is within a preset standard range;

and if the value of the monitoring variable is not within the preset standard range, determining that the reaction chamber leaks.

Optionally, the calculating a monitoring variable value according to the initial pressure value and the real-time opening value includes:

amplifying the initial pressure value by a preset multiple to obtain a first variable value;

calculating the difference between the real-time opening value of the pressure valve and an opening reference value when the current wafer carries out the ith process step in the reaction chamber to obtain a second variable value, wherein the opening reference value is the average opening value of the pressure valve when M reference wafers respectively carry out the ith process step in the reaction chamber when the reaction chamber does not leak, i is more than or equal to 1 and less than or equal to N and i is an integer, M is the number of the reference wafers and M is an integer not less than 2, and N is the number of the process steps carried out in the reaction chamber;

and calculating the sum of the first variable value and the second variable value to obtain the monitoring variable value.

Optionally, the opening degree reference value is obtained by:

after the reference wafer is conveyed into the reaction chamber, vacuumizing the reaction chamber according to the set time length;

acquiring the opening degree of the pressure valve in real time when the reference wafer carries out the ith process step in the reaction chamber, and acquiring the real-time opening degree value of the pressure valve when the reference wafer carries out the ith process step in the reaction chamber;

and obtaining the opening reference value according to the real-time opening value of the pressure valve when the M reference wafers carry out the ith process step in the reaction chamber.

Optionally, after the determining that the reaction chamber has a leak, the method further includes:

generating an alarm signal; and/or the presence of a gas in the gas,

and after the current wafer finishes all process steps in the reaction chamber, sending the initial pressure value and the real-time opening value to calibration equipment.

Optionally, the vacuumizing the reaction chamber for the set time period is performed after a bin gate of the reaction chamber is closed and before the current wafer is placed on the electrostatic chuck.

Based on the same inventive concept, the invention also provides a reaction chamber leakage monitoring device, which comprises:

the vacuum system is used for vacuumizing the reaction chamber according to set time length after the current wafer is conveyed into the reaction chamber;

the pressure sensor is used for detecting the pressure of the reaction chamber after vacuumizing is finished to obtain an initial pressure value;

the opening sensor is used for acquiring the opening of a pressure valve connected with the reaction chamber in real time to obtain a real-time opening value when the current wafer carries out each process step in the reaction chamber, and the pressure valve is used for adjusting the air pressure of the reaction chamber;

and the processing equipment is used for determining whether the reaction chamber leaks or not according to the initial pressure value and the real-time opening value.

Optionally, the processing device includes:

the calculation module is used for calculating a monitoring variable value according to the initial pressure value and the real-time opening value;

the judging module is used for judging whether the monitoring variable value is within a preset standard range;

and the determining module is used for determining that the reaction chamber leaks when the monitoring variable value is not within the preset standard range.

Optionally, the calculation module includes:

the amplifying module is used for amplifying the initial pressure value by a preset multiple to obtain a first variable value;

a difference calculating module, configured to calculate a difference between a real-time opening value of the pressure valve and an opening reference value when the current wafer performs an ith process step in the reaction chamber, and obtain a second variable value, where the opening reference value is an opening average value of the pressure valve when M reference wafers respectively perform the ith process step in the reaction chamber when the reaction chamber is not leaked, i is greater than or equal to 1 and less than or equal to N, i is an integer, M is the number of reference wafers, M is an integer not less than 2, and N is the number of process steps performed in the reaction chamber;

and the summing module is used for calculating the sum of the first variable value and the second variable value to obtain the monitoring variable value.

Optionally, the vacuum system is further configured to evacuate the reaction chamber according to the set duration after the reference wafer is sent into the reaction chamber;

the opening sensor is also used for acquiring the opening of the pressure valve in real time when the reference wafer carries out the ith process step in the reaction chamber, so as to obtain the real-time opening value of the pressure valve when the reference wafer carries out the ith process step in the reaction chamber;

the calculation module further comprises an averaging module, and the averaging module is used for obtaining the opening average value according to the real-time opening values of the pressure valves when the ith process step is performed on the M reference wafers in the reaction chamber.

Optionally, the processing device further includes:

the alarm module is used for generating an alarm signal; and/or the presence of a gas in the gas,

and the sending module is used for sending the initial pressure value and the real-time opening value to calibration equipment after the current wafer completes all process steps in the reaction chamber.

Based on the same inventive concept, the invention also provides a semiconductor equipment system, which comprises a reaction chamber, a pressure valve connected with the reaction chamber and the reaction chamber leakage monitoring device.

Compared with the prior art, the invention has the following advantages and beneficial effects:

according to the method and the device for monitoring the leakage of the reaction chamber, after the current wafer is sent into the reaction chamber, the reaction chamber is vacuumized according to the set time length to obtain the initial pressure value, the opening degree of a pressure valve connected with the reaction chamber is collected in real time to obtain the real-time opening degree value when each process step is carried out on the current wafer, and whether the reaction chamber leaks or not is determined according to the initial pressure value and the real-time opening degree value. When the reaction chamber leaks, the pressure of the reaction chamber after vacuumizing and the opening of the pressure valve in the technological process both slightly change, so that whether the reaction chamber leaks or not can be determined in real time by measuring an initial pressure value and a real-time opening value. In addition, the method and the device for monitoring the leakage of the reaction chamber provided by the invention synchronously acquire the opening degree of the pressure valve when each process step is carried out on the current wafer, so that extra time and process steps are not required to be added, and the monitoring cost is reduced.

Drawings

The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:

FIG. 1 is a schematic view of a wafer profile with a leakage in the reaction chamber causing the critical dimension to exceed the standard;

FIG. 2 is a flow chart of a method for leak monitoring a reaction chamber according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of the pressure change over time during evacuation of a reaction chamber according to an embodiment of the present invention;

FIG. 4 is a schematic illustration of the opening of a pressure valve as a function of process steps according to an embodiment of the present invention;

FIG. 5 is a schematic structural view of a pressure valve according to an embodiment of the present invention;

FIG. 6 is a schematic diagram of monitoring variable values as a function of wafer according to an embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.

The present embodiment provides a method for monitoring leakage of a reaction chamber, wherein the monitored reaction chamber is a reaction chamber capable of providing a low pressure environment for a semiconductor process such as a deposition process or an etching process, for example, the monitored reaction chamber may be an etching chamber forming a plasma under a pressure of 5 mtorr. Fig. 2 is a flowchart of a method for monitoring leakage of a reaction chamber according to the present embodiment, where the method for monitoring leakage of a reaction chamber according to the present embodiment includes:

step S21, after the current wafer is sent into the reaction chamber, the reaction chamber is vacuumized according to a set time length;

step S22, detecting the pressure of the reaction chamber after the vacuum pumping is finished, and obtaining an initial pressure value;

step S23, when each process step is carried out on the current wafer in the reaction chamber, the opening degree of a pressure valve connected with the reaction chamber is collected in real time to obtain a real-time opening degree value, and the pressure valve is used for adjusting the air pressure of the reaction chamber;

and step S24, determining whether the reaction chamber leaks or not according to the initial pressure value and the real-time opening value.

Specifically, the method for monitoring leakage of the reaction chamber provided in this embodiment monitors whether the reaction chamber leaks in real time when each wafer performs each process step in the reaction chamber. For convenience of description, the present embodiment refers to the wafer currently being processed in the reaction chamber as the current wafer. The steps of feeding the current wafer into the reaction chamber are as follows: opening a bin gate of the reaction chamber, and conveying the current wafer from the transition chamber to the reaction chamber by a mechanical arm; controlling a thimble in the reaction cavity to lift, and jacking the current wafer by the thimble; controlling the mechanical arm to retract; the door of the reaction chamber is closed. After the door of the reaction chamber is closed and before the current wafer is placed on the electrostatic chuck, the reaction chamber may be evacuated for a set period of time using a vacuum system. The set time period can be set according to actual requirements, and in the embodiment, the set time period is 3 seconds to 4 seconds. When the vacuumizing is finished, the pressure of the reaction chamber can be detected by adopting a pressure sensor to obtain an initial pressure value. Taking the set time period as 3 seconds as an example, fig. 3 is a schematic diagram of the pressure change of the reaction chamber with time during the vacuum pumping process. If the reaction chamber leaks, the time for the reaction chamber to reach the vacuum state is different, and the pressure of the reaction chamber at the end of the vacuum pumping will change slightly.

And after the vacuum pumping is finished, controlling a thimble in the reaction chamber to descend, placing the current wafer on the electrostatic chuck, and carrying out each process step on the current wafer. The gas pressure required for each process step may be different when each process step is performed on the current wafer. For process steps requiring different gas pressures, the opening degree of the pressure valve needs to be individually set for each process step. As an example, a schematic of the opening of a pressure valve as a function of process step is shown in fig. 5. Referring to fig. 4, the pressure valve is a throttle valve, which may be, for example, a pendulum valve, disposed between the inlet of the turbomolecular pump and the reaction chamber. By setting the opening degree of the pressure valve, the gas pressure in the reaction chamber can be adjusted. Accordingly, if the reaction chamber leaks, the gas pressure in the reaction chamber changes, and the opening degree of the pressure valve also changes. Therefore, in the embodiment, when the current wafer performs each process step in the reaction chamber, the opening sensor may be used to acquire the opening of the pressure valve in real time, so as to obtain a real-time opening value.

Because the change of the initial pressure value and the real-time opening value is very weak when the reaction chamber leaks, the initial pressure value and the real-time opening value are combined to judge whether the reaction chamber leaks or not. As a specific implementation manner, determining whether the reaction chamber leaks according to the initial pressure value and the real-time opening value includes: calculating a monitoring variable value according to the initial pressure value and the real-time opening value; judging whether the monitoring variable value is within a preset standard range; and if the monitoring variable value is not within the preset standard range, determining that the reaction chamber leaks.

Considering that the pressure of the reaction chamber at the end of the vacuum pumping is very small, the initial pressure value is not convenient to calculate directly, and the accuracy of the judgment result is low, the initial pressure value is amplified by the preset times to obtain the first variable value. And calculating the difference between the real-time opening value of the pressure valve and the opening reference value when the current wafer carries out the ith process step in the reaction chamber to obtain a second variable value, wherein the opening reference value is the average opening value of the pressure valve when M reference wafers respectively carry out the ith process step in the reaction chamber when the reaction chamber does not leak, i is more than or equal to 1 and less than or equal to N and i is an integer, M is the number of the reference wafers and M is an integer not less than 2, and N is the number of the process steps carried out in the reaction chamber. Finally, the monitoring variable value is obtained by calculating the sum of the first variable value and the second variable value. It should be noted that the specific value of the preset multiple may be determined according to the opening degree of the pressure valve, as long as the first variable value and the second variable value are close to each other; the value of M can be set according to actual requirements. In this embodiment, the preset multiple is set to 10, and the value of M is 5.

The reference wafer is a wafer which is sent into the reaction chamber for processing when the reaction chamber does not leak. The opening degree reference value is obtained by the following steps: after the reference wafer is conveyed into the reaction chamber and before the reference wafer is placed on the electrostatic chuck, vacuumizing the reaction chamber according to a set time length; acquiring the opening degree of a pressure valve in real time when a reference wafer carries out the ith process step in a reaction chamber, and acquiring the real-time opening degree value of the pressure valve when the reference wafer carries out the ith process step in the reaction chamber; and obtaining an opening reference value according to the real-time opening value of the pressure valve when the M reference wafers are subjected to the ith process step in the reaction chamber.

The specific operation of sending the reference wafer into the reaction chamber is the same as the specific operation of sending the current wafer into the reaction chamber, the specific operation of acquiring the opening degree of the pressure valve in real time when the reference wafer performs the ith process step in the reaction chamber is the same as the specific operation of acquiring the opening degree of the pressure valve in real time when the current wafer performs the ith process step in the reaction chamber, and details are not repeated here. When determining the opening reference value, the opening reference value may be an arithmetic average of real-time opening values of the pressure valves when the M reference wafers perform the ith process step in the reaction chamber, may also be a root-mean-square average of real-time opening values of the pressure valves when the M reference wafers perform the ith process step in the reaction chamber, may also be a weighted average of real-time opening values of the pressure valves when the M reference wafers perform the ith process step in the reaction chamber, and the like, which is not limited in this embodiment.

Of course, the above calculation of the monitored variable values is only an example. According to the content disclosed by the embodiment of the invention, other modes can be adopted to calculate the monitoring variable value according to the initial pressure value and the real-time opening value. For example, the value of the monitoring variable can be obtained by simply amplifying the initial pressure value by a preset time and adding the amplified initial pressure value to the real-time opening value. After obtaining the monitoring variable value, judging whether the monitoring variable value is within a preset standard range, wherein the preset standard range is determined according to experimental data. And respectively performing experiments on the plurality of wafers according to the steps S21 to S23 when the reaction chamber is not leaked and when the reaction chamber is leaked, calculating a monitoring variable value corresponding to each wafer, and determining a preset standard range according to the monitoring variable value obtained by the experiments. In this embodiment, taking the set time length as 3 seconds, the preset multiple as 10, and the value of M as 5 as an example, the preset standard range is 14.999 ± 5.000. When the value of the monitoring variable is not within the preset standard range, the leakage of the reaction chamber can be determined. Fig. 6 is a schematic diagram illustrating the variation of the monitored variable value with wafer according to the present embodiment, and it can be seen from fig. 6 that a leakage occurs in the reaction chamber during the process of the 4 th wafer.

As an alternative implementation, an alarm signal may also be generated after it is determined that a leak has occurred in the reaction chamber.

As an alternative implementation, after determining that the reaction chamber has a leak, the initial pressure value and the real-time opening value may be sent to the calibration device after the current wafer completes all process steps in the reaction chamber. The leak rate of the reaction chamber may be reconfirmed by the calibration device by sending the initial pressure value and the real-time opening value to the calibration device.

In the method for monitoring leakage of the reaction chamber, after the current wafer is sent into the reaction chamber, the reaction chamber is vacuumized according to a set time length to obtain an initial pressure value, when each process step is performed on the current wafer, the opening degree of a pressure valve connected with the reaction chamber is collected in real time to obtain a real-time opening value, and whether the reaction chamber leaks or not is determined according to the initial pressure value and the real-time opening value. When the reaction chamber leaks, the pressure of the reaction chamber after vacuumizing and the opening of the pressure valve in the technological process both slightly change, so that whether the reaction chamber leaks or not can be determined in real time by measuring an initial pressure value and a real-time opening value. In addition, the method for monitoring leakage of the reaction chamber provided by the embodiment is to synchronously acquire the opening degree of the pressure valve when each process step is performed on the current wafer, so that extra time and process steps are not required to be added, and the monitoring cost is reduced.

Based on the same inventive concept, the present embodiment further provides a reaction chamber leakage monitoring apparatus, which includes:

the vacuum system is used for vacuumizing the reaction chamber according to a set time length after the current wafer is conveyed into the reaction chamber, and the pressure valve is used for adjusting the air pressure of the reaction chamber;

the pressure sensor is used for detecting the pressure of the reaction chamber after the vacuumizing is finished to obtain an initial pressure value;

the opening sensor is used for acquiring the opening of a pressure valve connected with the reaction chamber in real time when the current wafer carries out each process step in the reaction chamber to obtain a real-time opening value;

and the processing equipment is used for determining whether the reaction chamber leaks or not according to the initial pressure value and the real-time opening value.

In an alternative implementation, a processing device includes:

the calculation module is used for calculating a monitoring variable value according to the initial pressure value and the real-time opening value;

the judging module is used for judging whether the monitoring variable value is within a preset standard range or not;

and the determining module is used for determining that the reaction chamber leaks when the monitoring variable value is not within the preset standard range.

In an alternative implementation, the computing module includes:

the amplifying module is used for amplifying the initial pressure value by a preset multiple to obtain a first variable value;

the difference calculating module is used for calculating the difference between the real-time opening value of the pressure valve and the opening reference value when the current wafer carries out the ith process step in the reaction chamber to obtain a second variable value, wherein the opening reference value is the average opening value of the pressure valve when M reference wafers respectively carry out the ith process step in the reaction chamber when the reaction chamber does not leak, i is more than or equal to 1 and less than or equal to N and i is an integer, M is the number of the reference wafers and M is an integer not less than 2, and N is the number of the process steps carried out in the reaction chamber;

and the summing module is used for calculating the sum of the first variable value and the second variable value to obtain the monitoring variable value.

In an optional implementation manner, the vacuum system is further used for vacuumizing the reaction chamber according to a set time length after the reference wafer is conveyed into the reaction chamber;

the opening sensor is also used for acquiring the opening of the pressure valve in real time when the reference wafer performs the ith process step in the reaction chamber, and acquiring the real-time opening value of the pressure valve when the reference wafer performs the ith process step in the reaction chamber;

the calculation module further comprises an averaging module, and the averaging module is used for obtaining an opening average value according to the real-time opening values of the pressure valves when the M reference wafers are subjected to the ith process step in the reaction chamber.

In an alternative implementation, the processing device further includes:

the alarm module is used for generating an alarm signal; and/or the presence of a gas in the gas,

and the sending module is used for sending the initial pressure value and the real-time opening value to the calibration equipment after all the process steps of the current wafer are completed in the reaction chamber.

Based on the method for monitoring the leakage of the reaction chamber provided by the embodiment of the present invention, a person skilled in the art can understand the specific implementation of the device for monitoring the leakage of the reaction chamber and various variations thereof, so how to implement the device for monitoring the leakage of the reaction chamber is not described in detail herein.

Based on the same inventive concept, the present embodiment further provides a semiconductor device system, and the semiconductor device system provided by the present embodiment includes a reaction chamber, a pressure valve connected to the reaction chamber, and the reaction chamber leakage monitoring apparatus provided by the foregoing embodiment.

The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.