Inlaid composite floor block with hard surface layer

文档序号:1301786 发布日期:2020-08-07 浏览:28次 中文

阅读说明:本技术 一种具有硬质面层的镶嵌式复合地板块 (Inlaid composite floor block with hard surface layer ) 是由 李林 于 2017-12-12 设计创作,主要内容包括:一种镶嵌式复合地板块,包括面板(6)、基板(1)和用于连接相邻的镶嵌式复合地板块的第一卡锁构件,所述第一卡锁构件的内侧面胶接于所述基板(1)的外侧面,所述面板(6)覆盖并胶接于所述基板(1)的上表面和所述第一卡锁构件的上表面,所述基板(1)的外侧面的下部向所述基板(1)内部收缩形成凹槽,所述第一卡锁构件的内侧面的下部向所述基板(1)延伸形成与所述凹槽配合的凸部,所述凹槽的顶面与所述凸部的上表面的对应位置处设有用于阻止所述凹槽的顶面与所述凸部的上表面相互平移的第二卡锁机构。本发明的镶嵌式复合地板块利用第二卡锁机构保证了地板块的尺寸精度,不但在制造过程中提高了成品率和生产效率,在使用过程中也能进一步地减小地板块的变形。(The utility model provides a mosaic composite floor block, includes panel (6), base plate (1) and is used for connecting the first kayser component of adjacent mosaic composite floor block, the inboard side of first kayser component glue joint in the lateral surface of base plate (1), panel (6) cover and glue joint in the upper surface of base plate (1) with the upper surface of first kayser component, the lower part of the lateral surface of base plate (1) to base plate (1) inside shrink forms the recess, the lower part of the medial surface of first kayser component to base plate (1) extend form with recess complex convex part, the top surface of recess with the corresponding position department of the upper surface of convex part is equipped with and is used for preventing the top surface of recess with the second kayser mechanism of the upper surface mutual translation of convex part. The embedded composite floor block ensures the dimensional accuracy of the floor block by using the second locking mechanism, not only improves the yield and the production efficiency in the manufacturing process, but also further reduces the deformation of the floor block in the using process.)

The utility model provides an embedded compound floor block, includes panel, base plate and is used for connecting the first kayser component of adjacent embedded compound floor block, the inboard side of first kayser component glue connect in the lateral surface of base plate, the panel cover and glue in the upper surface of base plate with the upper surface of first kayser component, the lower part of the lateral surface of base plate to the inside shrink of base plate forms the recess, the lower part of the medial surface of first kayser component to the base plate extend form with recess complex convex part, the top surface of recess with the corresponding position department of the upper surface of convex part is equipped with and is used for preventing the top surface of recess with the second kayser mechanism of the upper surface mutual translation of convex part.

The parquet floor panel as recited in claim 1, wherein the second latching mechanism comprises an upwardly recessed catch groove located on a top surface of the groove and a upwardly protruding catch strip located on an upper surface of the projection corresponding to the catch groove and cooperating with the catch groove.

The parquet floor panel as recited in claim 1, wherein the second latch mechanism comprises a downwardly protruding strip on the top surface of the groove and a downwardly recessed detent groove on the upper surface of the projection corresponding to the strip and engaging the strip.

The parquet floor panel as recited in claim 1, wherein the second latching mechanism comprises an upwardly recessed first latching groove located on a top surface of the groove, a downwardly recessed second latching groove located on an upper surface of the projection corresponding to the first latching groove, and a latching bar extending into and engaging the first and second latching grooves.

The parquet composite floor panel as claimed in any one of the preceding claims, wherein the top surface of the groove is glued to the upper surface of the projection; and, optionally, the card slot is glued to the card strip.

The parquet floor panel as claimed in any one of the preceding claims, wherein the inner side surface of the first snap lock member is inclined outwardly at an angle of 1-45 degrees, preferably 2-30 degrees, more preferably 3-15 degrees, such as 4-10 degrees, about 5 degrees, 6 degrees, 7 degrees, 8 degrees, 9 degrees.

The parquet floor panel as claimed in any one of the preceding claims, wherein one or more glue grooves are provided on an inner side of the first snap lock member and/or an outer side of the base plate.

The inlaid composite floor plank as defined in any one of the preceding claims, wherein said first latching member is selected from the group consisting of a tongue member and a groove member, said tongue member comprising a tongue extending outwardly from an outer side surface, said groove member comprising a groove extending inwardly from an outer side surface, an outer profile of said tongue matching an inner profile of said groove to form a first latching mechanism between a inlaid composite floor plank having said tongue member and an adjacent inlaid composite floor plank having said groove member, said first latching mechanism preventing mutual movement of two adjacent inlaid composite floor planks in a vertical direction and/or a horizontal direction.

The parquet floor panel as claimed in claim 8, wherein the tongue member and the groove member are glued to opposite and/or adjacent first and second sides of the base plate, respectively, and wherein the bottom of the tongue member and the bottom of the groove member are fixedly connected to each other by means of a connecting strip.

The parquet composite floor panel as claimed in claim 8 or 9, wherein the tongue member and the groove member are glued alternately on each side of the substrate; and the tongue member and the groove member are connected to each other.

The parquet composite floor panel as claimed in any one of the preceding claims, wherein the first latch member is glued to the outer side of the base plate in a continuous or intermittent manner. .

The parquet floor panel as claimed in claim 11, wherein the base plate is a convex polygon, wherein the first snap-lock members surround in a continuous manner the respective corners of the convex polygon, wherein the convex polygon is selected from the group consisting of three, four, five, six, seven, octagonal, preferably from the group consisting of regular three, four, five, six, seven, octagonal, more preferably from the group consisting of rectangular, more preferably from the group consisting of square, regular hexagonal.

The parquet composite floor panel according to any of the preceding claims, wherein the panel is a hard sheet selected from the group consisting of sheets made of natural stone, ceramic, glass, quartz, artificial stone or metal.

The parquet composite floor panel as claimed in any one of the preceding claims, wherein the substrate is selected from the group consisting of a magnesium oxide board, a concrete board, a thermoplastic plastic board, a thermosetting laminate board, a honeycomb aluminum board, a chip board, a particle board, a density board, a wood plastic board and a board formed by mutually combining thereof.

The parquet composite floor panel as claimed in any of the preceding claims, wherein said first snap lock member is a profile made of a material selected from the group consisting of aluminium or aluminium alloy, copper or copper alloy, iron or iron alloy, titanium or titanium alloy, thermoplastic, thermosetting plastic, composite material, wherein said thermoplastic is selected from the group consisting of ABS resin, polyethylene, polypropylene, polysulfone resin, polycarbonate, polyphenylene oxide, polyphenylene sulfide, polyacrylic resin, polyvinyl chloride resin, fluororesin, polyaryletherketone, polyphenylene ester, polyoxymethylene, polyamide and combinations thereof; the thermosetting plastic is selected from phenolic resin, urea resin, melamine resin, unsaturated polyester resin, epoxy resin, organic silicon resin, polyurethane and combination thereof; the composite material is a resin-based composite material reinforced by glass fibers, carbon fibers, boron fibers, graphite fibers, carbon nanotubes, graphene, whiskers, aramid fibers, ultra-high molecular weight polyethylene fibers, mineral fibers, metal fibers and combinations thereof.

The parquet composite floor panel as recited in claim 15, wherein said substantially peripheral first latch member is prepared by a method selected from the group consisting of: the method is used for metal casting, turning, forging, welding, riveting, 3D printing and powder forming processes, is used for plastic extrusion, injection, casting, mould pressing, laminating and 3D printing forming processes, and is used for composite material hand pasting, injection, fiber winding, mould pressing, pultrusion, RTM, autoclave, diaphragm, migration, reaction injection, soft film expansion and punch forming processes.

The parquet floor panel as claimed in any one of the preceding claims, wherein an outer side surface of the first latch member extends outwardly beyond an outer side surface of the panel.

The parquet composite floor panel as claimed in claim 17, wherein the outer side of the panel is inwardly inclined at 1-45 degrees, preferably 2-30 degrees, more preferably 3-15 degrees, such as 4-10 degrees, about 5 degrees, 6 degrees, 7 degrees, 8 degrees, 9 degrees.

The parquet composite floor panel as recited in claim 18, wherein a chamfer on an outer side surface of said panel extends downwardly through an adhesive layer between said panel and said first latch member.

The parquet floor panel as claimed in any of the preceding claims, wherein an upper surface of the first latch member is provided with an adhesive groove.

A floor formed by assembling of said inlaid composite floor panels as claimed in any one of claims 1-20, wherein the first snap-lock members of adjacent inlaid composite floor panels cooperate with each other to form a first snap-lock mechanism.

The flooring as claimed in claim 21, wherein the panels of the adjacent inlaid composite floor boards do not touch each other and are filled with a pointing glue.

An intermediate member for making the inlaid composite floor panel according to any one of claims 1-20, comprising said first latch member and a projection extending outwardly from the upper outer edge of said first latch member, the outer edge of said projection extending upwardly to form a flap, the inner side surface of said flap being inclined outwardly at an angle of 1-45 degrees, preferably 2-30 degrees, more preferably 3-15 degrees, such as 4-10 degrees, about 5 degrees, 6 degrees, 7 degrees, 8 degrees, 9 degrees.

The intermediate of claim 23, wherein an upper surface of the projection is flush with an upper surface of the first latch member or the upper surface of the projection is sloped outwardly and downwardly.

The intermediate piece of claim 23, wherein the first latch member and the extension are integrally formed or assembled; preferably, the assembly is selected from the group consisting of welding, snap-fit connection, adhesive, bayonet, and pin-and-hole connection.

A method of making the tessellated, multi-core floor panels according to any one of claims 1-20, comprising:

step 000, providing the panel, the base plate, and the first latch member;

step 100, coating a first glue on the outer side surface of the base plate and/or the inner side surface of a first locking member in the middle piece, and matching and bonding the outer side surface of the base plate and the inner side surface of the first locking member together, so that a second locking mechanism for preventing the top surface of the groove and the upper surface of the convex part from translating mutually is formed at the corresponding position of the top surface of the groove and the upper surface of the convex part;

step 200, coating a second glue on the upper surface of the base plate and the upper surface of the first locking member and/or the lower surface of the panel, and matching and bonding the lower surface of the panel, the upper surface of the base plate and the upper surface of the first locking member.

The method of claim 26, wherein in step 100, a first glue is applied to the upper surface of the protrusion and/or the top surface of the recess to bond the upper surface of the protrusion and/or the top surface of the recess together.

The method of claim 26 or 27,

in step 000, the panel is provided by a panel stock, the first latch member being provided by the intermediate piece of any one of claims 23-25, wherein the panel stock has a size equal to or greater than the size of the panel and equal to or less than the size of the space defined by the inner side of the skirt of the intermediate piece;

in step 200, coating a second glue on the upper surface of the base plate and the upper surface of the first latch member and/or the lower surface of the panel original plate, placing the panel original plate into a space defined by the inner side surfaces of the baffle plates of the middle part, and matching and bonding the lower surface of the panel original plate, the upper surface of the base plate and the upper surface of the first latch member with each other;

and the method further comprises:

and 300, removing the baffle of the middle piece and the part of the panel original plate, which is more than the panel.

The method of claim 28, wherein in step 300, the removing is performed by a method selected from the group consisting of: grinding, milling, cutting, sawing, and combinations thereof.

The method of any of claims 26-29, wherein applying pressure in step 100 and/or step 200 compresses the first latch member or intermediate, the panel or panel blank, and the base plate together.

The method of any of claims 26-30, wherein the first latch member or intermediate, the panel or panel blank, the base plate, and the first glue and/or second glue are heated in step 100 and/or step 200.

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