阅读说明：本技术 一种动物筋蛋白复合运动裤运动发电服装及其制造方法 (Animal gluten protein composite sport pants sports power generation garment and manufacturing method thereof ) 是由 张敬敏 张敬伟 周兵 于 2020-05-20 设计创作，主要内容包括：本发明公开了一种动物筋蛋白复合运动裤运动发电服装及其制造方法,该动物筋蛋白复合运动裤运动发电服装包括裤腰与裤腿两部分,在裤腰上与双腿正面髌骨关节面所在纵轴对应的两个位置各设置有一个回力发电装置,该回力发电装置具体由两个部件组成,分别是回力装置和机械旋转发电装置；裤腿采用的面料中,在双腿正面与髌骨关节面对应的整条竖直区域编纺有与裤腿纵轴平行的高弹力纤维,该高弹力纤维纵向贯穿裤腿的上下两端,在下端通过固锁点与裤脚固定,在上端通过连接纽与驱动主动齿轮的预紧轴连接。本发明亲肤性好、运动后微量发电、绿色环保、舒适透气。(The invention discloses an animal muscle and protein composite sports pants sports power generation garment and a manufacturing method thereof, the animal muscle and protein composite sports pants sports power generation garment comprises a pants waist part and pants legs, two positions on the pants waist part corresponding to longitudinal axes of patella joint surfaces on the front sides of the two legs are respectively provided with a return force power generation device, and the return force power generation device is composed of two components, namely a return force device and a mechanical rotation power generation device; in the fabric adopted by the trouser legs, high elastic fiber parallel to the longitudinal axis of the trouser legs is woven in the whole vertical area corresponding to the patellar joint surface on the front sides of the two legs, the high elastic fiber longitudinally penetrates through the upper end and the lower end of the trouser legs, the lower end is fixed with trouser legs through a fixed locking point, and the upper end is connected with a pretightening shaft of a driving gear through a connecting button. The invention has good skin affinity, generates power in a trace amount after sports, is green, environment-friendly, comfortable and breathable.)

1. The utility model provides an animal muscle protein composite sport trousers motion electricity generation clothing, includes waist of trousers and trouser legs two parts, its characterized in that: two positions on the waist of the trousers corresponding to the longitudinal axis of the patella joint surface on the front of the two legs are respectively provided with a return force generating set (6), the return force generating device (6) is composed of two parts, namely a return force device and a mechanical rotation generating device, wherein the return force device is composed of a pre-tightening reed (1), a driving gear (2) driven by the pre-tightening reed through a pre-tightening shaft, and a front end transmission gear driven by the driving gear (2), the mechanical rotary power generation device comprises a driven gear (7) in variable connection with a front end transmission gear, a potential energy storage reed (9) connected with the driven gear (7), and a terminal gear (8) in variable connection with the driven gear (7) and driving a rotor of the mechanical rotary power generation device, wherein the mechanical rotary power generation device comprises a ferromagnetic rotor fixed with a metal wire winding, a stator fixed with a permanent magnet and a direct-current charging power supply which is connected with the metal wire winding through a lead and is fixed with a USB external charging interface; the variable connection is that when the pre-tightening reed (1) is in a natural state after releasing potential energy, the front-end transmission gear tilts upwards to be separated from the driven gear (7) and the terminal gear (8) is pressed downwards to be connected with the driven gear (7), and when the pre-tightening reed (1) obtains elastic potential energy, the front-end transmission gear presses downwards due to mechanical action in the process of releasing the elastic potential energy into mechanical energy to realize connection with the driven gear (7) and the terminal gear (8) tilts upwards to be separated from the connection with the driven gear (7); in the fabric adopted by the trouser legs, high elastic fibers (4) parallel to the longitudinal axis of the trouser legs are woven in the whole vertical area corresponding to the patellar joint surface on the front sides of the two legs, the high elastic fibers (4) longitudinally penetrate through the upper end and the lower end of the trouser legs, the lower ends are fixed with the trouser legs through fixing and locking points (5), and the upper ends are connected with the pretightening shaft of the driving gear (2) through connecting buttons (3);

wherein the method of making the athletic pant includes the steps of:

s1: manufacture of high-elasticity fibres (4)

Preparing 1 to 1.2 parts of 2, 5-dimethyl-2, 5-dihexyl, 95 to 100 parts of 110 methyl vinyl silicone rubber, 35 to 40 parts of white carbon black and 200 to 250 parts of dried cowhells;

② extraction of gluten protein: freezing the dried cowhells prepared in the step I, crushing, sieving by a 100-mesh sieve, adding into deionized water 22-24 times of the weight of the dried cowhells, and extracting the gluten extract by a high-voltage pulse electric field method, wherein the extraction process comprises the following steps: the electric field intensity is 14.5kV/cm-15.5kV/cm, the pulse number is 12-13, then the extract is dried in vacuum, 4-6 parts of the gluten are obtained;

mixing the 2, 5-dimethyl-2, 5-dihexyl prepared in the step one, 110 methyl vinyl silicone rubber and white carbon black and the gluten obtained in the step two on a high-temperature open mill, wherein the mixing process comprises the following steps: the time is 10min to 12min, the roller temperature is 160 ℃, the mould pressing temperature is 170 ℃, the mould pressing time is 3min, the air is exhausted for 3 times, and the cold pressing is carried out for 5 min; and then carrying out a performance test, specifically comprising the following steps: testing the vulcanization performance according to GB/T16584-1996, wherein the vulcanization temperature is 160 ℃, the mechanical property is tested at room temperature at the stretching speed of 500mm/min by adopting an electronic tensile testing machine according to GB/T528-2008, and the hot air aging performance reaches the standard according to GB/T3512-2001 and the parameter of aging for 72h at 100 ℃; obtaining a mixed melt if the test is qualified;

fourthly, the mixed melt obtained in the third step is extruded into fiber with the diameter of 30den-70den, and then secondary vulcanization is carried out for 2.5h-3h at the temperature of 190 ℃ -195 ℃, thus obtaining the needed high-elasticity fiber (4);

s2: elastic fabric forming

Weaving the high-elasticity fibers (4) obtained in the step S1 and polyamide nylon fibers into a constant-width fabric with the width of 10cm-15cm according to a shuttle weaving method, keeping the high-elasticity fibers (4) always parallel to the long axis of the constant-width fabric, and inserting the polyamide nylon fibers left and right to obtain the required elastic fabric;

s3: sports pants integral forming

Firstly, the upper end of the elastic fabric obtained in the step S2 is connected with a back force generating set (6) through a connecting button (3), the back force generating set (6) is fixedly sleeved outside a trouser waist elastic rubber band, and the back force generating set (6) and the trouser waist elastic rubber band form a pre-installed functional part;

secondly, polyamide nylon fiber fabric is adopted, the pre-installed functional part of the waist of the trousers is sewn inside after cutting, a direct-current charging power supply fixed with a USB external charging interface on the return force power generation device (6) is led out through a conducting wire coated with surface insulating paint and fixed outside the waist of the trousers, a gap adaptive to the width of the elastic fabric is reserved in the corresponding area of the longitudinal axis where the kneecap joint surface on the front side of the trouser leg part and the front sides of the two legs is located, and the gap is matched with the elastic fabric hanging under the pre-installed functional part;

thirdly, weaving and fixing the gaps and the elastic fabric, and rewinding a layer of reinforcement in the trouser leg bottom area to obtain the required sports trousers.

Technical Field

The invention relates to the technical field of electrical garment compounding devices, in particular to a garment capable of generating electricity through animal gluten protein compound sports pants and a manufacturing method thereof.

Background

The silicone rubber backbone is composed of alternating silicon and oxygen atoms to which two organic groups are typically attached. The silicone rubber has good electrical insulation, oxidation resistance, ageing resistance, mildew resistance, chemical stability and the like, and in addition, the silicone rubber also has the outstanding characteristics of physiological inertia and no coagulation, so the silicone rubber is widely applied in the fields of medical and living goods, but the silicone rubber can trigger anaphylactic reaction after being contacted with a small part of human skin for a long time, the specific expression is skin itch and bulge, the most common symptoms of the anaphylactic reaction of the silicone rubber are skin rash due to bumpiness at the contact part, and the more extensive symptoms also comprise water eyes, airway contraction and anaphylactic shock, but the more common symptoms are rare.

The animal gluten is a precious biomass resource and a good functional material, has wide application in the fields of food, chemical industry, medicine, biological material, agriculture and the like, and generally considers that the fabric added with the animal gluten can improve the skin-friendly property of the fabric and reduce the probability of human allergy.

More and more electronic partners, for example: smart phones, MP3 players, sports electronics (sphygmomanometers or trackers), medical devices (sphygmomanometers, cardiac pacemakers, insulin pumps), etc., make our lives more and more convenient. However, as smart devices become more prevalent, the problem of their continued thirst for electricity is also more pronounced.

At present, the prior art of applying an elastomer to clothes worn by people at ordinary times to generate power by movement does not exist, the prior art of realizing a skin-friendly silica gel product does not exist, all the existing movement power generation devices are integrated on other carriers such as bicycles, artificial limbs and soles, the cost is high, the burden of a human body can be increased in a lot of time, the application range is narrow, and the popularization and the application of the technology are hindered to a great extent.

Therefore, the animal gluten protein composite sports pants sports power generation clothes which are good in skin-friendly performance, capable of generating micro power after sports, green, environment-friendly, comfortable and breathable and the manufacturing method thereof are urgently needed in the market.

Disclosure of Invention

The invention aims to provide a method for manufacturing animal gluten protein composite sports pants sports power generation clothes which are good in skin-friendly performance, capable of generating micro power after sports, green, environment-friendly, comfortable and breathable.

In order to achieve the purpose, the invention adopts the following technical scheme: an animal muscle and protein composite sports pants sports power generation garment comprises a pants waist part and pants legs, wherein two positions on the pants waist part corresponding to the longitudinal axis of the patella joint surface on the front side of the two legs are respectively provided with a return force power generation device, the return force generating device is composed of two parts, namely a return force device and a mechanical rotation generating device, wherein the return force device is composed of a pre-tightening reed, a driving gear driven by the pre-tightening reed through a pre-tightening shaft, a front end transmission gear driven by the driving gear, the mechanical rotary power generation device comprises a driven gear in variable connection with a front-end transmission gear, a potential energy storage reed connected with the driven gear, and a terminal gear connected with the driven gear and driving a rotor of the mechanical rotary power generation device, wherein the mechanical rotary power generation device comprises a ferromagnetic rotor fixed with a metal wire winding, a stator fixed with a permanent magnet block and a direct-current charging power supply which is connected with the metal wire winding through a lead and is fixed with a USB external charging interface; when the pre-tightening reed obtains elastic potential energy and releases the elastic potential energy into mechanical energy, the front end transmission gear is pressed downwards due to mechanical action to realize connection with the driven gear, and the terminal gear is lifted upwards and separated from connection with the driven gear; in the fabric adopted by the trouser legs, high elastic fiber parallel to the longitudinal axis of the trouser legs is woven in the whole vertical area corresponding to the patellar joint surface on the front sides of the two legs, the high elastic fiber longitudinally penetrates through the upper end and the lower end of the trouser legs, the lower end is fixed with trouser legs through a fixed locking point, and the upper end is connected with a pretightening shaft of a driving gear through a connecting button;

wherein the method of making the athletic pant includes the steps of:

s1: high stretch fiber manufacture

Preparing 1 to 1.2 parts of 2, 5-dimethyl-2, 5-dihexyl, 95 to 100 parts of 110 methyl vinyl silicone rubber, 35 to 40 parts of white carbon black and 200 to 250 parts of dried cowhells;

② extraction of gluten protein: freezing the dried cowhells prepared in the step I, crushing, sieving by a 100-mesh sieve, adding into deionized water 22-24 times of the weight of the dried cowhells, and extracting the gluten extract by a high-voltage pulse electric field method, wherein the extraction process comprises the following steps: the electric field intensity is 14.5kV/cm-15.5kV/cm, the pulse number is 12-13, then the extract is dried in vacuum, 4-6 parts of the gluten are obtained;

mixing the 2, 5-dimethyl-2, 5-dihexyl prepared in the step one, 110 methyl vinyl silicone rubber and white carbon black and the gluten obtained in the step two on a high-temperature open mill, wherein the mixing process comprises the following steps: the time is 10min to 12min, the roller temperature is 160 ℃, the mould pressing temperature is 170 ℃, the mould pressing time is 3min, the air is exhausted for 3 times, and the cold pressing is carried out for 5 min; and then carrying out a performance test, specifically comprising the following steps: testing the vulcanization performance according to GB/T16584-1996, wherein the vulcanization temperature is 160 ℃, the mechanical property is tested at room temperature at the stretching speed of 500mm/min by adopting an electronic tensile testing machine according to GB/T528-2008, and the hot air aging performance reaches the standard according to GB/T3512-2001 and the parameter of aging for 72h at 100 ℃; obtaining a mixed melt if the test is qualified;

fourthly, the mixed melt obtained in the third step is extruded into fiber with the diameter of 30den-70den, and then secondary vulcanization is carried out for 2.5h-3h at the temperature of 190 ℃ -195 ℃, thus obtaining the needed high-elasticity fiber (4);

s2: elastic fabric forming

Weaving the high-elasticity fibers obtained in the step S1 and polyamide nylon fibers into a constant-width fabric with the width of 10cm-15cm according to a shuttle weaving method, keeping the high-elasticity fibers parallel to the long axis of the constant-width fabric all the time, and inserting the polyamide nylon fibers left and right to obtain the required elastic fabric;

s3: sports pants integral forming

Firstly, the upper end of the elastic fabric obtained in the step S2 is connected with a back force generating set through a connecting button, the back force generating set is fixedly sleeved outside a waist elastic rubber band, and the back force generating set and the waist elastic rubber band form a pre-installed functional part;

secondly, polyamide nylon fiber fabric is adopted, the pre-installed functional part of the waist of the trousers is sewn inside after cutting, a direct-current charging power supply fixed with a USB external charging interface on the back force power generation device is led out through a conducting wire coated with surface insulating paint and is fixed outside the waist of the trousers, a gap adaptive to the width of the elastic fabric is reserved in the corresponding area of the longitudinal axis where the kneecap joint surface of the front side of the trouser leg part and the front side of the two legs is located, and the gap is matched with the elastic fabric falling under the pre-installed functional part;

thirdly, weaving and fixing the gaps and the elastic fabric, and rewinding a layer of reinforcement in the trouser leg bottom area to obtain the required sports trousers.

Compared with the prior art, the invention has the following advantages: (1) the invention uses the animal gluten as the supplementary filler to be filled into the silica gel, and the prepared silica gel product is compatible with human bodies and can not generate the adverse reactions of irritation, allergy, red swelling and the like after sweat immersion. (2) The invention adopts the principle that the high-elasticity fabric is utilized to convert mechanical energy during leg lifting stretching into elastic potential energy and then release and convert the elastic potential energy into electric energy, the whole process is flexible rather than rigid, and meanwhile, resistance can be caused to leg lifting action during movement of people, the efficiency and effect of energy consumption during movement are improved, and joints are protected. (3) The invention actually uses the function of tendons of bouncing animals (such as kangaroos) on the leg, on one hand, the shape fixation and the beauty of the trouser shape can be ensured, on the other hand, the elasticity of a large deformation area of the trouser leg can be improved, the loss of the trouser leg can be reduced (as is well known, the front surface of the trouser leg, particularly the area where a patella joint surface is located, is easy to damage during cleaning due to the fact that the deformation is too large, and the service life of the trouser leg is prolonged). (4) The invention does not apply any high energy consumption or non-environmental protection process technology and equipment, so the process cost of the invention is controllable, the environmental protection property is good, and the invention is suitable for large-scale popularization. (5) The sports pants creatively and directly integrate the sports power generation device with the sports pants, and the exposed additional part is only provided with the return power generation device, so that the sports pants are convenient to carry, greatly save the cost, and can be used for sports power generation and energy conservation. The invention has the characteristics of good skin affinity, micro power generation after sports, environmental protection, comfort and ventilation.

Drawings

FIG. 1 is an overall schematic view of the present invention;

FIG. 2 is a schematic view of the connection structure of high elastic fiber and pre-tightening spring plate according to the present invention;

FIG. 3 is a schematic structural view of the force returning device;

FIG. 4 is a diagram illustrating an exploded potential energy storage structure of the return device;

FIG. 5 is a microscopic view of the woven structure of the fabric used for the legs;

in the figure: the device comprises a pre-tightening reed 1, a driving gear 2, a connecting button 3, high-elasticity fibers 4, a fixing and locking point 5, a return force generating device 6, a driven gear 7, a terminal gear 8 and a potential energy storage reed 9.

Detailed Description

The working principle of the invention is as follows: when people start to move, the two legs are respectively in a cycle of lifting and putting down, when people lift the legs, under the tightening tension of the high-elasticity fibers 4, the pre-tightening reeds 1 absorb mechanical energy and convert the mechanical energy into elastic potential energy, the pre-tightening reeds start to tighten, when the legs lift to a high point and start to put down, the elastic potential energy of the pre-tightening reeds 1 starts to release to drive the driving gear 2 to rotate, the driving gear 2 rotates to drive the front-end transmission gear to press downwards to realize the connection with the driven gear 7, meanwhile, the terminal gear 8 is lifted in a linkage way to be separated from the driven gear 7, the front-end transmission gear transmits the mechanical energy of the driving gear 2 to the driven gear 7 to drive the driven gear 7 to rotate, the potential energy storage reeds 9 absorb the mechanical energy and convert the mechanical energy into the elastic potential energy, the tightening starts to tighten, after the elastic potential energy of the, the driven gear 7 is separated from the terminal gear 8, the terminal gear 8 is linked with the driven gear 7, at the moment, the potential energy storage reed 9 starts to release elastic potential energy to drive the driven gear 7 to rotate, mechanical energy is transmitted to a rotor of the mechanical rotation power generation device through the terminal gear 8, the rotor rotates to cut a magnetic induction line to generate power, the generated power is direct current, and the direct current is led out to a direct current rechargeable battery through a lead, so that motion power generation is realized.