阅读说明：本技术 一种柴油发电机组及其尾气处理装置 (Diesel generating set and tail gas treatment device thereof ) 是由 邵剑梁 宾成胜 张晓波 邓松亮 陈冬波 于 2020-04-13 设计创作，主要内容包括：本申请公开了一种柴油发电机组及其尾气处理装置,尾气处理装置包括壳体,壳体的内部设有DPF装置和与DPF装置连接的消声机构,消声机构包括谐振腔室和供废气流通的谐振腔室内插管,谐振腔室内插管的第一端、第二端分别设置进气口、出气口,谐振腔室内插管的中部的侧壁设有若干个第一通孔,谐振腔室通过第一通孔与谐振腔室内插管连通。本申请提供的尾气处理装置既能够过滤废气中的颗粒物,也能够进行降噪,降低了制造成本,减少了占用空间,提高了安装维护的便利性。(The application discloses diesel generating set and tail gas processing apparatus thereof, tail gas processing apparatus includes the casing, the inside of casing is equipped with DPF device and the noise elimination mechanism of being connected with DPF device, noise elimination mechanism includes resonance chamber and the indoor intubate of resonant cavity that supplies the waste gas circulation, the first end of intubate in the resonance chamber, the second end sets up the air inlet respectively, the gas outlet, the lateral wall at the middle part of intubate is equipped with the first through-hole of a plurality of in the resonance chamber, the resonant cavity room is through first through-hole and the indoor intubate intercommunication of resonant cavity. The application provides a tail gas processing apparatus can enough filter the particulate matter in the waste gas, also can fall and make an uproar, has reduced manufacturing cost, has reduced occupation space, has improved the convenience of installation maintenance.)

1. An exhaust gas treatment device is characterized by comprising a shell (1), wherein a DPF device (7) and a silencing mechanism connected with the DPF device (7) are arranged inside the shell (1), the silencing mechanism comprises a resonance chamber (18) and a resonance chamber inner insert pipe (4) for exhaust gas to flow through, a gas inlet and a gas outlet are respectively arranged at the first end and the second end of the resonance chamber inner insert pipe (4), a plurality of first through holes are arranged on the side wall of the middle part of the resonance chamber inner insert pipe (4), and the resonance chamber (18) is communicated with the resonance chamber inner insert pipe (4) through the first through holes.

2. The exhaust gas treatment device according to claim 1, wherein the DPF device (7) comprises a flow guide pipe and a filter element material layer, an air inlet is disposed at one end of the flow guide pipe, a plurality of second through holes are disposed on a side wall of the flow guide pipe, and the filter element material layer is wound on the flow guide pipe.

3. The exhaust gas treatment device according to claim 1, wherein the muffling structure further comprises a primary expansion chamber (19) and/or a secondary expansion chamber (20); the primary expansion chamber (19) is communicated with the air inlet of the shell (1), and the air inlet of the insert tube (4) in the resonance chamber is positioned in the primary expansion chamber (19); the secondary expansion chamber (20) is in communication with the air inlet of the DPF device (7), and the air outlet of the insert tube (4) inside the resonance chamber is located in the secondary expansion chamber (20).

4. The exhaust gas treatment device according to claim 3, characterized in that a sound absorption module (5) is arranged in the primary expansion chamber (19) or the secondary expansion chamber (20) or the resonance chamber (18).

5. The exhaust gas treatment device according to claim 4, further comprising an air inlet pipe (2) hermetically connected to the air inlet of the housing (1), wherein the air inlet pipe (2) comprises an inner pipe section located in the primary expansion chamber (19), and the inner pipe section is provided with a plurality of third through holes.

6. The exhaust gas treatment device according to claim 1, wherein the housing (1) has a cylindrical structure, and the DPF device (7) is detachably attached to an end of the housing (1).

7. The exhaust gas treatment device according to claim 6, wherein the DPF device (7) is provided at both ends of the housing (1), and the muffler mechanism is provided at a middle portion of the housing (1).

8. The exhaust gas treatment device according to any one of claims 1 to 7, further comprising a collecting pipe (12), wherein the housing (1) is provided with a first gas outlet and a second gas outlet, the first gas outlet is connected with the collecting pipe (12), the second gas outlet is connected with the collecting pipe (12) through a bypass pipeline (10), and the bypass pipeline (10) is provided with a solenoid valve (11) for controlling the on-off of the bypass pipeline (10).

9. The exhaust gas treatment device according to claim 8, further comprising a controller, an intake pressure detection device for detecting an intake pressure of the casing (1), and an exhaust pressure detection device for detecting an exhaust pressure of the collecting pipe (12), wherein the intake pressure detection device, the exhaust pressure detection device, and the solenoid valve (11) are electrically connected to the controller, respectively, and the controller is configured to control the solenoid valve (11) to operate to conduct the bypass line (10) when the intake and exhaust pressure difference reaches a preset pressure difference.

10. A diesel-electric set, characterized by comprising an engine, an exhaust emission pipe and an exhaust treatment device according to any one of claims 1 to 9.

Technical Field

The application relates to the technical field of waste gas treatment, more specifically relates to a tail gas treatment device. In addition, this application still relates to a diesel generating set including above-mentioned tail gas processing apparatus.

Background

Besides being used as automobile power, diesel engines are also widely used as power of non-road machines and also as power of generator sets. During operation of a diesel engine, it is common to generate loud noise and emit a large amount of Particulate Matter (PM), which is harmful to the environment. In order to reduce such a hazard, the prior art has solved the problem by providing a muffler and a DPF device (also called "Diesel Particulate Filter" throughout the english language) at an exhaust end of a Diesel engine.

In practice, the inventors found that the prior art has the following problems: the silencer and the DPF are separately arranged, so that the manufacturing cost is high, the occupied space is large, and the installation and maintenance are inconvenient.

In summary, how to integrate the DPF and the silencing function is an urgent problem to be solved by those skilled in the art.

Disclosure of Invention

In view of the above, an object of the present application is to provide an exhaust gas treatment device capable of filtering particulate matter in exhaust gas and reducing noise. Another object of this application is to provide a diesel generating set including above-mentioned exhaust treatment device.

In order to achieve the above purpose, the present application provides the following technical solutions:

the utility model provides an exhaust treatment device, includes the casing, the inside of casing is equipped with DPF device and with the noise elimination mechanism that the DPF device is connected, noise elimination mechanism includes resonance chamber and the indoor intubate of resonant cavity that supplies the waste gas circulation, the first end of intubate, second end set up air inlet, gas outlet respectively in the resonance chamber, the lateral wall in the middle part of intubate is equipped with the first through-hole of a plurality of in the resonance chamber, the resonance chamber through first through-hole with the indoor intubate intercommunication of resonant cavity.

Optionally, the DPF device includes honeycomb duct and filter core material layer, the one end of honeycomb duct sets up the air inlet, the lateral wall of honeycomb duct is equipped with a plurality of second through-hole, the filter core material layer twine in on the honeycomb duct.

Optionally, the sound attenuating structure further comprises a primary expansion chamber and/or a secondary expansion chamber; the primary expansion chamber is communicated with the air inlet of the shell, and the air inlet of the insert pipe in the resonant chamber is positioned in the primary expansion chamber; the secondary expansion chamber is communicated with the air inlet of the DPF device, and the air outlet of the insert pipe in the resonance chamber is positioned in the secondary expansion chamber.

Optionally, a sound absorption module is arranged in the primary expansion chamber, the secondary expansion chamber or the resonance chamber.

Optionally, the exhaust gas treatment device further comprises an air inlet pipe hermetically connected with the air inlet of the shell, the air inlet pipe comprises an inner pipe section located in the first-stage expansion chamber, and a plurality of third through holes are formed in the inner pipe section

Optionally, the casing is a cylindrical structure, and the DPF device is detachably inserted into an end of the casing.

Optionally, both ends of the housing are provided with the DPF device, and the muffling mechanism is disposed in the middle of the housing.

Optionally, the tail gas treatment device further comprises a collecting pipe, the shell is provided with a first gas outlet and a second gas outlet, the first gas outlet is connected with the collecting pipe, the second gas outlet is connected with the collecting pipe through a bypass pipeline, and the bypass pipeline is provided with an electromagnetic valve for controlling on-off of the bypass pipeline.

Optionally, the exhaust gas treatment device further includes a controller, an intake pressure detection device for detecting an intake pressure of the casing, and an exhaust pressure detection device for detecting an exhaust pressure of the collecting pipe, the intake pressure detection device, the exhaust pressure detection device, and the electromagnetic valve are respectively electrically connected to the controller, and the controller is configured to control the electromagnetic valve to operate when an intake-exhaust pressure difference reaches a preset pressure difference, so as to enable the bypass pipeline to be conducted.

A diesel generating set comprises an engine, an exhaust emission pipe and any one of the exhaust treatment devices.

Through above-mentioned scheme, the tail gas processing apparatus that this application provided's beneficial effect lies in:

the application provides a tail gas processing apparatus includes DPF device, noise elimination mechanism and with the two holding at the inside casing of self, the lateral wall at the middle part of intubate is equipped with the first through-hole of a plurality of in the resonant cavity room, and the resonant cavity room is through first through-hole and the indoor intubate intercommunication of resonant cavity. In the working process, when waste gas flows through the silencing mechanism, a part of sound waves enter the resonant cavity through the first through hole in the insertion pipe in the resonant cavity to excite damping vibration and eliminate energy, so that noise is reduced. The exhaust gas flows through the DPF device after entering the housing, and particulate matter in the exhaust gas is adsorbed by the DPF device. Consequently, the tail gas processing apparatus that this application provided collects particulate matter filtering capability and noise elimination function in an organic whole to avoid silencer and DPF device to separately set up manufacturing cost height, occupation space big, the inconvenient scheduling problem of installation maintenance that causes.

In addition, it should be understood that the diesel generating set provided by the present application includes the above exhaust gas treatment device, and therefore, the diesel generating set provided by the present application also has the above beneficial effects.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a schematic structural diagram of an exhaust gas treatment device according to an embodiment of the present disclosure; the side-by-side arrows in the figure indicate the direction of airflow;

fig. 2 is a side view of an exhaust gas treatment device.

The reference numbers in FIGS. 1-2 are:

the device comprises a shell 1, a gas inlet pipe 2, a resonant cavity partition plate 3, a resonant cavity inner insert pipe 4, a sound absorption module 5, a DPF cavity partition plate 6, a DPF device 7, a main exhaust pipe 8, an exhaust connecting pipe 9, a bypass pipeline 10, an electromagnetic valve 11, a manifold 12, a manifold joint 13, a lifting lug 14, a sewage draining outlet 15, a pressure acquisition reserved hole 16, a mounting bracket 17, a resonant cavity 18, a primary expansion cavity 19, a secondary expansion cavity 20 and a DPF cavity 21.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Referring to fig. 1 and 2, the exhaust gas treatment device provided by the present application may include: a casing 1, a DPF device 7, a muffler mechanism, an intake device, and an exhaust device.

The housing 1 may have a cylindrical structure or other shapes. The casing 1 has a chamber body inside, and the DPF device 7 is installed in a part of a space in the chamber body, which is called a DPF chamber 21, and the DPF chamber 21 may be formed by being surrounded by a DPF chamber partition 6 and a side wall of the casing 1. In practical applications, the chamber body has a uniform cross section and is sealed, and the shape of the chamber body can be circular, square or other shapes. An air inlet and an air outlet are arranged on the shell 1.

During actual assembly, in order to facilitate hoisting and transferring the tail gas treatment device, the lifting lugs 14 can be welded on the shell 1. In order to clean dust and dirt in the cavity during maintenance conveniently, a sewage discharge port 15 can be arranged at the bottom of the DPF cavity 21 of the shell 1 and is provided with a plug. In order to mount the housing 1 on the diesel generator set, a mounting bracket 17 may be provided.

The DPF device 7 is provided inside the casing 1, and the DPF device 7 is used for filtering particulate matter in exhaust gas.

The specific structure of the DPF device 7 is variously selected in terms of mechanical structure, for example, the DPF device 7 includes a flow guide pipe and a filter element material layer; wherein, the first end of honeycomb duct sets up the blow vent, and this blow vent can be the air inlet, also can be the gas outlet to the blow vent links to each other with noise elimination mechanism. The second end of the honeycomb duct is closed, the side wall of the middle part of the honeycomb duct is provided with a plurality of small second through holes, and the second through holes can be uniformly distributed in the preset area of the honeycomb duct. The filter element material layer can be made of metal sintered felt filter core materials, or ceramics, or other high-temperature-resistant filter materials capable of filtering particles in tail gas, and the filter element material layer is wound on the flow guide pipe. In the working process, tail gas muffled by the muffling cavity enters from the end part of the draft tube, enters the DPF cavity 21 after being filtered by the filter element material layer, and then is discharged out of the shell 1 through the gas outlet of the shell 1.

During actual assembly, for the shell 1 with a cylindrical structure, preferably, the DPF device 7 is detachably inserted into the end of the shell 1, correspondingly, the end face of the shell 1 needs to be provided with a mounting hole, and the DPF chamber partition plate 6 is provided with a round hole and welded with a joint to support and position the DPF device 7. DPF device 7 adopts the mode of plug to be connected with casing 1 for the user just can carry out the dismouting with DPF device 7 from exhaust treatment device under the condition of not demolising other spare parts of exhaust treatment device, and 7 accessible water of DPF device wash can regenerate, and cyclic utilization does not influence filtering quality, and after the regeneration was accomplished, on installing back exhaust treatment device with it again, the realization convenience of customers carried out the effect of dismouting to DPF device 7 as required. It will be appreciated that the DPF device 7 is removably sealed at the junction of its ends with the DPF chamber partition 6. In addition, as shown in fig. 2, the exhaust gas treatment device may be provided with a plurality of DPF devices 7 at the same time, and in this case, a plurality of DPF devices 7 may be designed as a single unit, or each DPF device 7 may be designed to be detachable from the casing 1 without being designed as a single unit.

The noise elimination mechanism is provided inside the housing 1, and is used to reduce noise during the flow of exhaust gas. The silencing mechanism is connected with the DPF device 7 and comprises a resonant cavity indoor insertion tube 4 and a resonant cavity 18; wherein, the both ends of 4 intubate in the resonant cavity room are welded fastening with resonant cavity baffle 3 respectively, and the first end of 4 intubate in the resonant cavity room sets up the air inlet, and the second end of 4 intubate in the resonant cavity room sets up the gas outlet, and waste gas flows along 4 intubate in the resonant cavity room, and simultaneously, the lateral wall at the middle part of 4 intubate in the resonant cavity room is equipped with the little first through-hole of a plurality of. The resonance chamber 18 is formed by surrounding the side wall of the housing 1 and the resonance chamber partition 3, and the resonance chamber 18 is communicated with the resonance chamber inner insert pipe 4 through a first through hole. In the process that the waste gas flows along the insertion pipe 4 in the resonant cavity, a part of sound waves enter the resonant cavity 18 through the first through hole of the insertion pipe 4 in the resonant cavity to excite damping vibration, so that energy elimination is carried out, and low-frequency and medium-frequency noise in the airflow is effectively eliminated.

Optionally, in an embodiment, the muffling structure further comprises an expansion chamber, in particular comprising a primary expansion chamber 19 and/or a secondary expansion chamber 20. The first-stage expansion chamber 19 is communicated with the air inlet of the shell 1, the first end of the insertion tube 4 in the resonant cavity extends into the first-stage expansion chamber 19, and the air inlet of the insertion tube 4 in the resonant cavity is positioned in the first-stage expansion chamber 19; the second-stage expansion chamber 20 is communicated with the air inlet of the DPF device 7, the second end of the inserting pipe 4 in the resonant cavity extends into the second-stage expansion chamber 20, and the air outlet of the inserting pipe 4 in the resonant cavity is located in the second-stage expansion chamber 20.

In the working process, tail gas enters the shell 1 and then enters the primary expansion chamber 19, enters the secondary expansion chamber 20 from the insertion tube 4 in the resonant cavity, and causes acoustic impedance change through section mutation of the flow channel, so that part of sound waves transmitted along the pipeline are reflected back to a sound source, and the effect of noise elimination is achieved; meanwhile, the length of the insertion tube 4 extending into the expansion chamber in the resonant cavity is reasonably designed to eliminate sound waves with specific frequency.

It will be understood that if the muffling structure is not provided with the primary expansion chamber 19, the inlet of the insertion tube 4 in the resonant cavity may be directly connected to the inlet of the casing 1, or the inlet of the insertion tube 4 in the resonant cavity may be indirectly connected to the inlet of the casing 1 through a pipe. If the sound attenuation structure is not provided with the secondary expansion chamber 20, the air outlet of the insertion tube 4 in the resonant cavity chamber can be directly connected with the air inlet of the DPF device 7, or the air outlet of the insertion tube 4 in the resonant cavity chamber is indirectly connected with the air inlet of the DPF device 7 through a pipeline.

Optionally, in an embodiment, the sound attenuation structure further includes a high temperature resistant sound absorption module 5 to absorb high frequency sound wave energy. The sound absorption module 5 can be arranged in any chamber through which exhaust gas flows, wherein the chamber through which exhaust gas flows can be embodied as a primary expansion chamber 19, a secondary expansion chamber 20 or a resonance chamber 18.

In actual assembly, the sound absorption module 5 may be fixed in the cavity through a perforated mesh plate, for example, for the cylindrical housing 1, an annular perforated mesh plate may be used, the perforated mesh plate is installed in the cavity through which the exhaust gas flows, for example, one end of the perforated mesh plate is welded on the DPF cavity partition plate 6, the other end of the perforated mesh plate is welded on the resonance cavity partition plate 3, and the sound absorption module 5 is filled between the perforated mesh plate and the housing 1.

The air intake device is used for allowing exhaust gas to enter the interior of the housing 1, and the structure of the air intake device has various options, for example, the air intake device comprises an air inlet arranged on the housing 1. For example, the air inlet device comprises an air inlet pipe 2, the air inlet pipe 2 is in sealed connection with an air inlet of the shell 1 through welding or other modes, the air inlet pipe 2 comprises an inner pipe section, the inner pipe section is positioned in the primary expansion chamber 19, a plurality of small third through holes are formed in the inner pipe section, the end face of the inner pipe section can be closed at the moment, and the third through holes are formed in the side wall of the inner pipe section; or the third through holes are distributed on the end face and the side wall of the inner pipe section. And the third through hole on the inner pipe section performs noise elimination and reduction in a small hole injection mode. Optionally, the air inlet pipe 2 may further include an outer pipe section, which is located outside the housing 1 and connected to the exhaust end of the engine through a flange or other means.

The exhaust device is used for exhausting the exhaust gas after the silencing and the DPF device 7 are filtered out of the shell 1, and the structure of the exhaust device has various options, for example, the exhaust device comprises an air outlet arranged on the shell 1; for another example, the exhaust device includes a manifold 12, and the manifold 12 is provided with a first air inlet, a second air inlet, and an air outlet; correspondingly, the air outlet of the housing 1 specifically includes a first air outlet and a second air outlet.

The first air outlet of the shell 1 is connected with the first air inlet of the collecting pipe 12, and the connection mode of the two is various, for example, a main path exhaust pipe 8 and an exhaust connecting pipe 9 are arranged on the upper part of the DPF chamber 21, one end of the main path exhaust pipe 8 is connected with the DPF chamber 21, and the other end is connected with the exhaust connecting pipe 9 by a flange; the exhaust connecting pipe 9 is provided with an elbow and a reducer pipe and is used for guiding the airflow of the main path exhaust pipe 8 to the collecting pipe 12; for another example, a manifold interface 13 is welded to the manifold 12, the first intake port of the manifold 12 is located at an end of the manifold interface 13, and a lower end of the manifold interface 13 is connected to the main path exhaust pipe 8 through a flange.

A second air outlet of the casing 1 is connected with a second air inlet of the collecting pipe 12 through a bypass pipeline 10, and the bypass pipeline 10 is provided with an electromagnetic valve 11 for controlling the on-off of the bypass pipeline 10.

When the DPF device is used, if the DPF device 7 works normally, the electromagnetic valve 11 controls the bypass pipeline 10 to be closed; if the DPF device 7 cannot operate normally or is not mounted on the housing 1, the electromagnetic valve 11 controls the bypass line 10 to be opened, so that the exhaust gas is directly discharged from the bypass line 10 into the collecting pipe 12 no longer through the DPF device 7.

Optionally, in an embodiment, the exhaust gas treatment device adopts a symmetrical structure, the DPF devices 7 are disposed at both ends of the casing 1, and the silencing mechanism is disposed in the middle of the casing 1. Further, the muffler mechanism may have a symmetrical structure, for example, as shown in fig. 1, two secondary expansion chambers 20, two insert pipes 4 in the resonant chamber, two resonant chambers 18, and two DPF chambers 21 are provided, the end portions of the insert pipes 4 in the two resonant chambers are inserted into the same primary expansion chamber 19, and the two DPF chambers 21 discharge exhaust gas through the main exhaust pipes 8 corresponding to the two DPF chambers. The symmetrical structure can simplify the processing process, and meanwhile, the tail gas can be connected in and out in different directions, so that the installation direction of the tail gas treatment device is not limited, and the functions of fool proofing and convenient installation are achieved; and the symmetrical structure can fully shunt airflow and reduce the resistance of waste gas circulation.

Optionally, in an embodiment, the exhaust gas treatment device further includes a controller, an intake pressure detection device, and an exhaust pressure detection device, and the intake pressure detection device, the exhaust pressure detection device, and the electromagnetic valve 11 are electrically connected to the controller, respectively.

Specifically, the intake pressure detection device is used for detecting the intake pressure of the casing 1, and the intake pressure detection device may be specifically disposed on the pressure acquisition preformed hole 16 formed in the external pipe section of the intake pipe 2, and may be disposed at the air inlet of the casing 1 or at another position. The exhaust pressure detection device is used for detecting the exhaust pressure of the collecting pipe 12, and the exhaust pressure detection device may be specifically arranged on a pressure collection preformed hole 16 formed at the tail end of the collecting pipe 12. The pressure collection preformed hole 16 may be provided with a plug with a weld nut. The controller is used for controlling the action of the electromagnetic valve 11 when the intake and exhaust pressure difference reaches a preset pressure difference so as to lead the bypass pipeline 10 to be conducted; here, the intake/exhaust pressure difference is a difference between the intake pressure of the casing 1 and the exhaust pressure of the manifold 12. The controller can automatically open the bypass pipeline 10 when the resistance of the DPF device 7 is too high, guide the airflow to be rapidly discharged, ensure that the performance of the engine is not influenced, and ensure that a user can replace the DPF device 7 under the condition that the engine does not stop working. When the pressure difference between the inlet and the exhaust is in the normal range, the bypass pipeline 10 is closed, and the main exhaust pipe 8 is connected.

It can be understood that the exhaust gas treatment device can further comprise an alarm electrically connected with the controller, and the controller controls the alarm to give an alarm when the intake and exhaust pressure difference reaches the preset pressure difference.

As can be seen from the foregoing embodiments, the tail gas treatment device provided by the present application has the following beneficial effects: the tail gas treatment device integrates the functions of regeneration DPF and composite noise elimination, thereby reducing the manufacturing cost, reducing the occupied space and improving the convenience of installation and maintenance.

In addition to above-mentioned tail gas processing apparatus, this application still provides a diesel generating set, and this diesel generating set includes engine, exhaust emission pipe and above-mentioned any kind of tail gas processing apparatus. Optionally, the diesel generating set is of a container type, and the tail gas treatment device is arranged at the top of the container. Optionally, the diesel generating set is open, and the tail gas processing apparatus sets up on the base. The structure of other parts of the diesel generator set refers to the prior art, and is not described herein again.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.

The diesel generating set and the tail gas treatment device thereof provided by the application are described in detail above. The principles and embodiments of the present application are explained herein using specific examples, which are provided only to help understand the method and the core idea of the present application. It should be noted that, for those skilled in the art, it is possible to make several improvements and modifications to the present application without departing from the principle of the present application, and such improvements and modifications also fall within the scope of the claims of the present application.