Based on big data wisdom construction machinery work monitoring platform

文档序号:131130 发布日期:2021-10-22 浏览:28次 中文

阅读说明:本技术 一种基于大数据智慧建造机械工作监测平台 (Based on big data wisdom construction machinery work monitoring platform ) 是由 张志锐 侯强 于 2021-07-09 设计创作,主要内容包括:本发明公开了一种基于大数据智慧建造机械工作监测平台,包括底板,底板上表面一侧固定安装有陀螺仪,陀螺仪上方设有微型数据处理器,微型数据处理器外部一侧设有显示屏,底板下表面固定安装有滑板,滑板滑动连接与凹型板内部,滑板下表面固定安装有活动盘,活动盘外部铰接有活动板;先在机床顶端安装传感器,机床的刀具震动频率通过传感器实时传输至陀螺仪,进而陀螺仪根据刀具的震动频率进行转动,进而陀螺仪的转动频率传输至微型数据处理器,通过微型数据处理器将陀螺仪的转动数据进行存储、分析后传输至显示屏,机床从开始进行切削直至工作结束,陀螺仪以及微型数据处理器时刻监测机床的震动频率。(The invention discloses a big data based intelligent construction machinery work monitoring platform which comprises a bottom plate, wherein a gyroscope is fixedly arranged on one side of the upper surface of the bottom plate, a miniature data processor is arranged above the gyroscope, a display screen is arranged on one side of the outer part of the miniature data processor, a sliding plate is fixedly arranged on the lower surface of the bottom plate, the sliding plate is connected with the inner part of a concave plate in a sliding manner, a movable disc is fixedly arranged on the lower surface of the sliding plate, and a movable plate is hinged to the outer part of the movable disc; the method comprises the steps that a sensor is installed at the top end of a machine tool, the vibration frequency of a cutter of the machine tool is transmitted to a gyroscope in real time through the sensor, the gyroscope rotates according to the vibration frequency of the cutter, the rotation frequency of the gyroscope is transmitted to a micro data processor, the rotation data of the gyroscope is stored and analyzed through the micro data processor and then transmitted to a display screen, the machine tool cuts from the beginning to the end of work, and the vibration frequency of the machine tool is monitored by the gyroscope and the micro data processor constantly.)

1. The utility model provides a construct machinery work monitoring platform based on big data wisdom, includes bottom plate (1), its characterized in that: a gyroscope (18) is fixedly mounted on one side of the upper surface of the bottom plate (1), a micro data processor (20) is arranged above the gyroscope (18), fixing supports (19) are arranged on two sides of the outer portion of the micro data processor (20), the lower surface of each fixing support (19) is fixedly mounted on two sides of the upper surface of the bottom plate (1), a display screen (21) is arranged on one side of the outer portion of the micro data processor (20), the display screen (21) is in communication connection with the micro data processor (20), a battery pack (15) is placed in the middle of the inner portion of the bottom plate (1), a connecting rod (16) is fixedly mounted at the upper end of the battery pack (15), and a solar panel (17) is fixedly mounted on the upper surface of the connecting rod (16);

bottom plate (1) lower fixed surface installs slide (4), slide (4) sliding connection and concave template (5) are inside, slide (4) lower fixed surface installs expansion disc (6), expansion disc (6) outside articulates there is fly leaf (7), the fixed loose axle (9) of pegging graft of the inside lower extreme of fly leaf (7), the outside swing joint of fly axle (9) has rotatory piece (8), rotatory piece (8) are located fly leaf (7) top, fly leaf (7) upper surface is located concave template (5) inside, slide (4) lower surface and concave template (5) are each other not contacted.

2. The big data based intelligent construction machine work monitoring platform of claim 1, wherein: gyroscope (18), miniature data processor (20) and display screen (21) and group battery (15) electric connection, group battery (15) and solar panel (17) electric connection.

3. The big data based intelligent construction machine work monitoring platform of claim 1, wherein: the whole fixed support (19) is of an L-shaped structure, and the inside of the connecting rod (16) is of a hollow structure.

4. The big data based intelligent construction machine work monitoring platform of claim 1, wherein: a groove (11) is formed in the middle of the upper surface of the bottom plate (1), and the battery pack (15) is fixedly installed inside the groove (11).

5. The big data based intelligent construction machine work monitoring platform of claim 1, wherein: bottom plate (1) lower surface both sides fixed mounting has bracing piece (2), bracing piece (2) terminal fixed mounting in support column (3) upper surface, support column (3) are located bottom plate (1) below both sides.

6. The big data based intelligent construction machine work monitoring platform of claim 1, wherein: the lower end in the rotating block (8) is fixedly inserted with a rotating shaft (10), and the rotating shaft (10) is movably inserted in the backup plate (12).

7. The big-data-based intelligent construction machine work monitoring platform as claimed in claim 6, wherein: the backup plate (12) is fixedly arranged on the lower surface of the concave plate (5), and the top end of the rotating shaft (10) is positioned outside the backup plate (12).

8. The big-data-based intelligent construction machine work monitoring platform as claimed in claim 6, wherein: the top end of the rotating shaft (10) is fixedly provided with a rotating handle (13), and the rotating handle (13) is not contacted with the backup plate (12).

9. The big data based intelligent construction machine work monitoring platform of claim 1, wherein: fixing rods (14) are fixedly mounted on two sides of the outer portion of the concave plate (5), and the top ends of the fixing rods (14) are fixedly mounted on the outer portion of the supporting rod (2).

10. The big data based intelligent construction machine work monitoring platform of claim 1, wherein: the micro data processor (20) comprises a data receiving module, a data storage module, a data calculating module, a data analyzing module and a data transmitting module.

Technical Field

The invention relates to the technical field of mechanical equipment monitoring, in particular to a big data based intelligent construction mechanical work monitoring platform.

Background

Machine tools are machines for manufacturing machines, also called machine tools or machine tools, and are conventionally called machine tools for short. Generally, the machining method is divided into a metal cutting machine, a forging machine, a woodworking machine and the like. The methods for machining machine parts in modern machine manufacturing are numerous: in addition to cutting, casting, forging, welding, pressing, extruding, etc., however, in general, a part requiring high precision and fine surface roughness is finished by cutting on a machine tool. The machine tool plays an important role in the construction of national economy modernization. A lathe is a machine tool for turning a rotating workpiece mainly with a lathe tool. The lathe can also be used for corresponding processing by using a drill bit, a reamer, a screw tap, a die, a knurling tool and the like. Lathes are used primarily for machining shafts, discs, sleeves and other workpieces having a surface of revolution, and are the most widely used type of machine tool in machine manufacturing and repair plants.

When the machine tool works, materials are machined mostly through cutter cutting, the reliability of the machine tool needs to be monitored through monitoring equipment, the machining precision of the machine tool is further known, the credibility of a monitored result is low due to the fact that monitored data are incomplete, the existing monitoring equipment is difficult to adjust due to the fact that the existing monitoring equipment is different in use environments, and therefore the application range of the existing monitoring equipment is limited, and the practicability is low.

Disclosure of Invention

The invention aims to provide a machine work monitoring platform based on big data intelligence, a sensor is installed at the top end of a machine tool, when the machine tool performs cutting work, the vibration frequency of a cutter of the machine tool is transmitted to a gyroscope in real time through the sensor, then the gyroscope rotates according to the vibration frequency of the cutter, further the rotation frequency of the gyroscope is transmitted to a micro data processor, the rotation data of the gyroscope is stored and analyzed through the micro data processor and then transmitted to a display screen through a data transmission module, and further the precision data monitoring of the machine tool can be visually performed; the problem that the credibility of the monitoring result is not high due to incomplete monitoring data of the existing monitoring equipment provided in the background technology is solved.

In order to achieve the purpose, the invention provides the following technical scheme: a machine work monitoring platform is built based on big data intelligence, and the platform comprises a bottom plate, wherein a gyroscope is fixedly mounted on one side of the upper surface of the bottom plate, a micro data processor is arranged above the gyroscope, fixing supports are arranged on two sides of the outer portion of the micro data processor, the lower surfaces of the fixing supports are fixedly mounted on two sides of the upper surface of the bottom plate, a display screen is arranged on one side of the outer portion of the micro data processor and is in communication connection with the micro data processor, a battery pack is placed in the middle of the inner portion of the bottom plate, a connecting rod is fixedly mounted at the upper end of the battery pack, and a solar panel is fixedly mounted on the upper surface of the connecting rod;

the bottom plate lower surface fixed mounting has the slide, slide sliding connection and concave template inside, slide lower surface fixed mounting has the activity dish, the outside articulated fly leaf that has of activity dish, the inside lower extreme of fly leaf is fixed to be pegged graft and is had the loose axle, the outside swing joint of loose axle has rotatory piece, rotatory piece is located the fly leaf top, the fly leaf upper surface is located concave template inside, slide lower surface and concave template contactless each other.

Preferably, the gyroscope, the microprocessor and the display screen are electrically connected with the battery pack, and the battery pack is electrically connected with the solar panel.

Preferably, the whole fixed bolster is L type structure, connecting rod inside is hollow structure.

Preferably, a groove is formed in the middle of the upper surface of the bottom plate, and the battery pack is fixedly mounted inside the groove.

Preferably, the two sides of the lower surface of the bottom plate are fixedly provided with supporting rods, the tail ends of the supporting rods are fixedly arranged on the upper surfaces of the supporting columns, and the supporting columns are positioned on the two sides below the bottom plate.

Preferably, a rotating shaft is fixedly inserted into the lower end of the inner part of the rotating block, and the rotating shaft is movably inserted into the backup plate.

Preferably, the backup plate is fixedly arranged on the lower surface of the concave plate, and the top end of the rotating shaft is positioned outside the backup plate.

Preferably, a rotating handle is fixedly mounted at the top end of the rotating shaft, and the rotating handle is not in contact with the backup plate.

Preferably, the fixing rods are fixedly mounted on two sides of the outer portion of the concave plate, and the top ends of the fixing rods are fixedly mounted on the outer portion of the supporting rod.

Preferably, the micro data processor comprises a data receiving module, a data storage module, a data calculating module, a data analyzing module and a data transmitting module.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention is provided with a gyroscope, a micro data processor and a display screen, when the precision of the machine tool needs to be monitored, a sensor is firstly arranged at the top end of the machine tool, when the machine tool performs cutting work, the vibration frequency of the cutter of the machine tool is transmitted to the gyroscope in real time through the sensor, the gyroscope rotates according to the vibration frequency of the cutter, and the rotation frequency of the gyroscope is transmitted to the micro data processor, the rotation data of the gyroscope is stored and analyzed by the micro data processor and then transmitted to the display screen by the data transmission module, so that the precision data monitoring of the machine tool can be intuitively carried out, the machine tool monitors the vibration frequency of the machine tool constantly from the beginning of cutting to the end of working, therefore, the problem that the credibility of the monitoring result is low due to incomplete monitoring data of the conventional monitoring equipment is solved;

2. the invention is provided with a sliding plate, a concave plate, a movable shaft and a rotating block, when in actual use and the height of a bottom plate needs to be adjusted, the rotating handle is rotated to drive the rotating shaft to rotate, the rotating block rotates by taking the rotating shaft as the center of a circle, the movable shaft pulls the movable plate to move left and right in the concave plate along the outside of the movable disc while the rotating block rotates, the sliding plate is driven to move up and down along the concave plate, and the bottom plate is driven to move up and down simultaneously, thereby realizing the effect of adjusting the height of the bottom plate, the forward rotating handle can realize the effect of dropping the bottom plate, the reverse rotating handle can realize the effect of lifting the bottom plate, and the problems that the existing monitoring equipment is difficult to adjust due to different use environments in the use process and further causes the limitation of the application range of the existing monitoring equipment are solved, the practicability is not high;

3. the solar panel and the battery pack are arranged, when the vibration frequency of the machine tool is monitored, the battery pack provides electric support for the gyroscope, the micro data processor and the display screen, and meanwhile, the solar panel is electrically connected with the battery pack, heat energy absorbed by the solar panel is converted into electric energy to continuously charge the battery pack, so that the effect that the battery pack can continue to run for the gyroscope, the micro data processor and the display screen is achieved.

Drawings

FIG. 1 is a schematic view of the main structure of the present invention;

FIG. 2 is a rear view of the present invention;

FIG. 3 is a schematic view of the height adjustment mechanism of the present invention;

FIG. 4 is a schematic top view of the present invention;

FIG. 5 is a schematic view of a main body structure of the base plate of the present invention;

FIG. 6 is a schematic diagram of the operating principle of the micro data processor according to the present invention.

In the figure: 1. a base plate; 2. a support bar; 3. a support pillar; 4. a slide plate; 5. a concave plate; 6. a movable tray; 7. a movable plate; 8. rotating the block; 9. a movable shaft; 10. a rotating shaft; 11. a groove; 12. a backup plate; 13. rotating the handle; 14. fixing the rod; 15. a battery pack; 16. a connecting rod; 17. a solar panel; 18. a gyroscope; 19. fixing a bracket; 20. a micro data processor; 21. a display screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 6, the present invention provides a technical solution: a big data based intelligent construction machinery work monitoring platform comprises a bottom plate 1, wherein a gyroscope 18 is fixedly installed on one side of the upper surface of the bottom plate 1, a micro data processor 20 is arranged above the gyroscope 18, fixing supports 19 are arranged on two outer sides of the micro data processor 20, the lower surfaces of the fixing supports 19 are fixedly installed on two upper surfaces of the bottom plate 1, a display screen 21 is arranged on one outer side of the micro data processor 20, the display screen 21 is in communication connection with the micro data processor 20, the fixing supports 19 are integrally of an L-shaped structure, the micro data processor 20 is fixed through the fixing supports 19, when precision monitoring of a machine tool is carried out, sensors are installed on the top end of the machine tool, when cutting work is carried out on the machine tool, the vibration frequency of a cutter of the machine tool is transmitted to the gyroscope 18 through the sensors in real time, then the gyroscope 18 rotates according to the vibration frequency of the cutter, and then the rotation frequency of the gyroscope 18 is transmitted to the micro data processor 20, the rotation data of the gyroscope 18 is stored and analyzed by the micro data processor 20, and then transmitted to the display screen 21 through the data transmission module, so that the precision data of the machine tool can be visually monitored, the machine tool can monitor the vibration frequency of the machine tool at any time from the beginning of cutting to the end of working, and the gyroscope 18 and the micro data processor 20 are used for monitoring the vibration frequency of the machine tool.

The micro data processor 20 comprises a data receiving module, a data storage module, a data calculation module, a data analysis module and a data transmission module, and the specific work flow is as follows: the rotation data of the gyroscope 18 is transmitted to the micro data processor 20 through the data receiving module, the rotation data of the gyroscope 18 is stored through the data storage module, data calculation is carried out through the data calculation module, the vibration frequency of the machine tool is calculated through the rotation data of the gyroscope 18, whether the vibration frequency of the machine tool is in a reasonable range or not is analyzed through the data analysis module, the specific frequency is in what range, the analysis result is transmitted to the display screen 21 through the data transmission module, and related technicians can visually determine the machining precision of the machine tool.

The battery pack 15 is placed in the middle position in the bottom plate 1, the connecting rod 16 is fixedly installed at the upper end of the battery pack 15, the solar panel 17 is fixedly installed on the upper surface of the connecting rod 16, the groove 11 is formed in the middle position of the upper surface of the bottom plate 1, the battery pack 15 is fixedly installed in the groove 11, the battery pack 15 is fixedly installed in the bottom plate 1 through the groove 11, the battery pack 15 provides electric power support for the gyroscope 18, the micro data processor 20 and the display screen 21, meanwhile, through the electric connection between the solar panel 17 and the battery pack 15, the heat energy absorbed by the solar panel 17 is converted into electric energy, the battery pack 15 is continuously charged, the effect that the battery pack 15 is the gyroscope 18, the micro data processor 20 and the display screen 21 can continue to run infinitely is achieved, the connecting rod 16 is of a hollow structure and is used for placing a circuit between the battery pack 15 and the solar panel 17, while fixing the position of the solar panel 17 by means of the connecting rods 16.

The lower surface of the bottom plate 1 is fixedly provided with a sliding plate 4, the sliding plate 4 is connected with the inside of a concave plate 5 in a sliding manner, the lower surface of the sliding plate 4 is fixedly provided with a movable plate 6, the outside of the movable plate 6 is hinged with a movable plate 7, the lower end inside the movable plate 7 is fixedly inserted with a movable shaft 9, the outside of the movable shaft 9 is movably connected with a rotary block 8, the rotary block 8 is positioned above the movable plate 7, the upper surface of the movable plate 7 is positioned inside the concave plate 5, the lower surface of the sliding plate 4 is not contacted with the concave plate 5, the lower end inside the rotary block 8 is fixedly inserted with a rotary shaft 10, the rotary shaft 10 is movably inserted inside a backup plate 12, the backup plate 12 is fixedly arranged on the lower surface of the concave plate 5, the top end of the rotary shaft 10 is positioned outside the backup plate 12, the top end of the rotary shaft 10 is fixedly provided with a rotary handle 13, the rotary handle 13 is not contacted with the backup plate 12, when the height of the bottom plate 1 needs to be adjusted during actual use, the bottom plate is rotated by rotating the rotary handle 13, and then drive rotation axis 10 and rotate, rotatory piece 8 uses rotation axis 10 to rotate as the centre of a circle simultaneously, when rotatory piece 8 is rotatory, through activity shaft 9 pulling fly leaf 7 activity about the outside of activity dish 6 is inside concave template 5, and then drive slide 4 and reciprocate along concave template 5, drive bottom plate 1 simultaneously and reciprocate, the effect of carrying out altitude mixture control to bottom plate 1 has been realized, corotation rotation handle 13 can realize carrying out the effect of whereabouts to bottom plate 1, reversal rotation handle 13 can realize carrying out the effect that rises to bottom plate 1.

1 lower surface both sides fixed mounting of bottom plate has bracing piece 2, 2 terminal fixed mounting of bracing piece on the 3 upper surfaces of support column, support column 3 is located 1 below both sides of bottom plate, the outside both sides fixed mounting of concave template 5 has dead lever 14, dead lever 14 top fixed mounting is in 2 outsides of bracing piece, bracing piece 2 wholly is retractable structure, fix concave template 5 through dead lever 14, when slide 4 promotes bottom plate 1 and reciprocates, bracing piece 2 follows bottom plate 1 and stretches out and draws back.

The working principle is as follows: during the use, according to the actual service environment earlier, adjust the height of bottom plate 1, rotate handle 13 through rotating, and then drive rotation axis 10 and rotate, rotatory piece 8 uses rotation axis 10 to rotate as the centre of a circle simultaneously, in rotatory piece 8 is rotatory, through the outside of loose axle 9 pulling fly leaf 7 along activity dish 6 activity about the concave type board 5 is inside, and then drive slide 4 and reciprocate along concave type board 5, drive bottom plate 1 and reciprocate simultaneously, the effect of carrying out the altitude mixture control to bottom plate 1 has been realized, corotation is rotated handle 13 and can be realized carrying out the effect of whereabouts to bottom plate 1, corotation is rotated handle 13 and can be realized carrying out the effect that rises to bottom plate 1.

When the precision of the machine tool is monitored, a sensor is installed at the top end of the machine tool, when the machine tool performs cutting operation, the vibration frequency of a cutter of the machine tool is transmitted to the gyroscope 18 in real time through the sensor, then the gyroscope 18 rotates according to the vibration frequency of the cutter, then the rotation frequency of the gyroscope 18 is transmitted to the micro data processor 20, the rotation data of the gyroscope 18 is stored and analyzed through the micro data processor 20 and then transmitted to the display screen 21 through the data transmission module, so that the precision data monitoring of the machine tool can be visually performed, the machine tool monitors the vibration frequency of the machine tool from the beginning to the end of the cutting operation, and the gyroscope 18 and the micro data processor 20 monitor the vibration frequency of the machine tool at any moment, so that the problem that the credibility degree of a monitored result is not high due to incomplete monitored data of the existing monitoring equipment is solved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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