阅读说明：本技术 一种原料可定量配比的石头纸生产系统及其工艺 (Stone paper production system with raw materials capable of being proportioned quantitatively and process thereof ) 是由 胡继光 罗武权 施金亨 于 2020-02-29 设计创作，主要内容包括：本发明涉及一种原料定量配比流延生产系统及工艺,包括将含有多个组份的原料进行混合处理的混合机、位于该混合机后道工序上将混合物料制成颗粒状材料的造粒设备、将颗粒状材料熔融后以流延方式制成薄膜的流延成型设备以及对该薄膜进行边部修整的裁边设备,还包括安装于所述流延成型设备上的边料回用设备。通过转移部中的多个导向辊、分别位于分段部前、后工位的第一主动辊组进行边料裁切后的定向传输,结合分段部进行边料定位输送,实现边料的定量导入；由混合机构中以热气流进行边料与新料的软化粘结混合,以及混合部的结构设置,实现边料与新料的定比混合；解决边料与新料的配比粗糙的技术问题。(The invention relates to a quantitative proportioning casting production system and process for raw materials, which comprises a mixer for mixing raw materials containing a plurality of components, a granulation device which is positioned on the subsequent process of the mixer and is used for preparing the mixed materials into granular materials, a casting forming device which is used for melting the granular materials and then preparing films in a casting mode, an edge cutting device used for trimming edges of the films, and an edge material recycling device arranged on the casting forming device. The directional transmission after the trimming is carried out through a plurality of guide rollers in the transfer part and first driving roller groups respectively positioned at the front station and the rear station of the segmentation part, and the trimming is positioned and conveyed by combining the segmentation part, so that the quantitative introduction of the trimming is realized; the hot air flow in the mixing mechanism is used for softening, bonding and mixing the rim charge and the new charge, and the structure of the mixing part is arranged, so that the constant-ratio mixing of the rim charge and the new charge is realized; the technical problem of rough matching of the rim charge and the new charge is solved.)

1. The utility model provides a stone paper production system that raw materials can quantitative ratio, includes that the raw materials that will contain a plurality of components carry out mixing treatment's mixer (10), be located this mixer (10) later process and make the misce bene material into granulation equipment (20) of granular material, make the doctor-blade equipment (30) of film with the curtain coating mode after the granular material melts and carry out the cutting edge equipment (40) of limit portion repairment to this film, characterized in that, still including install rim charge retrieval and utilization equipment (50) on said doctor-blade equipment (30), this rim charge retrieval and utilization equipment (50) include:

the conveying mechanism (5) comprises a transfer part (51) which is arranged on the edge cutting equipment (40) and is used for directionally conveying the cut edge material and a punching part (52) which is in transmission connection with the transfer part (51) and is used for conveying the edge material; and

the mixing mechanism (6) comprises a mixing bin (61) which is arranged on the casting forming equipment (30) and is communicated with the interior of the casting forming equipment, a mixing part (62) which is arranged on the mixing bin (61) and is used for proportionally mixing the rim charge section subjected to the delivery treatment by the punching part (52) and the raw materials, and a preheating part (63) which is arranged on the mixing bin (61) and is used for preheating the granular materials, wherein a mixing area (64) for mixing the rim charge and the granular materials is formed above the mixing part (62).

2. The stone paper production system capable of quantitatively proportioning raw materials as claimed in claim 1, wherein the transfer section (51) comprises a plurality of guide rolls (511) rotatably arranged, and a first driving roll group (512) and a second driving roll group (513) for performing the edge trim active conveying, the first driving roll group (512) and the second driving roll group (513) are respectively located at the front and rear stages of the piercing section (52), and the rotating speed V of the first driving roll group (512) and the rotating speed V of the second driving roll group (513) are between, and V is V.

3. The system for producing stone paper with quantifiable raw material proportioning of claim 1, wherein the piercing part (52) comprises a first roller (521), a second roller (522) and a third roller (523) which are arranged intermittently and synchronously rotate along the edge material conveying direction, and the edge material is conveyed in a piercing manner through the first roller (521), the second roller (522) and the third roller (523) respectively.

4. The raw material proportioning stone paper production system as claimed in claim 3, wherein the second roller (522) is located above the first roller (521) and the third roller (523), a conveying passage (520) for passing through the rim charge is formed between the first roller and the third roller, and the second roller (522) rotates in the opposite direction to the first roller (521) and the third roller (523).

5. The system for producing stone paper with quantifiable raw material proportioning of claim 3, wherein the first roller (521), the second roller (522) and the third roller (523) each comprise a rotating roller (524) and a plurality of pins (525) arranged on the outer circumferential surface of the rotating roller (524), the pins (525) are uniformly arranged along the axis of the rotating roller (524), and the pins (525) on the first roller (521), the second roller (522) and the third roller (523) are arranged in a spaced fit manner.

6. The stone paper production system capable of proportioning raw materials quantitatively as claimed in claim 1, wherein said mixing chamber (61) is disposed above said casting apparatus (30) in a vertical direction and is communicated with the inside thereof, and comprises a feed opening (611) opened on a side wall thereof through which the rim charge enters, and said mixing part (62) is located below said feed opening (611).

7. The raw material quantifiable stone paper production system of claim 1, wherein the mixing section (62) includes an upper particle nozzle (621) and a lower particle nozzle (622), the upper particle nozzle (621) and the lower particle nozzle (622) are respectively disposed at two sides of the mixing bin (61), and a lower edge of the upper particle nozzle (621) is disposed above an upper edge of the lower particle nozzle (622).

8. A stone paper production process capable of proportioning raw materials quantitatively is characterized by comprising the following steps:

the method comprises the following steps: weighing the following raw materials: adding 56-85 wt% of inorganic mineral powder, 25-35 wt% of resin and 3-5 wt% of auxiliary agent into a mixer in sequence, and mixing for 20-25 minutes, wherein the rotating speed of the mixer is 100-;

step two: and (3) granulation: b, pushing the mixed material obtained in the step A in the feeder to a machine head part when the screw rotates at a high speed, melting and mixing at the temperature of 180-250 ℃ in an extruder, quickly melting the material, and carrying out high-speed grain cutting through a cutter edge after extrusion to prepare a granular material;

step three: after the dicing is finished, vacuum dehydration is carried out under the action of a vacuum pump, forced conveying is carried out through a screw, tape casting is carried out, raw materials are melted, extruded by a double-screw vacuum pump and then flow out through a gap at the front end of a die head to form a thin film, the melt after leaving the die head passes through a short gap and reaches the low-temperature tape casting roller surface to be rapidly cooled and shaped, and the bidirectional film is formed through longitudinal and transverse stretching.

9. The process for producing stone paper with quantifiable proportioning raw materials as claimed in claim 8, further comprising the fourth step of: after the cast film is stretched and formed, the edge of the bidirectional die is cut, the cut edge materials are recycled and mixed with the raw materials in a quantitative proportioning mode, and the mixture is melted and reused after being mixed according to the mass ratio of the edge materials to the granular materials being less than 1/9.

10. The process for producing stone paper with quantifiable raw material proportioning of claim 9, wherein the scrap and the granular material are contacted and mixed, and simultaneously, the scrap and the granular material are preheated and melted in a heat radiation mode through heat in the mixing part (62), so that the scrap and the new material are mixed in a fixed ratio.

Technical Field

The invention relates to the technical field of stone paper processing, in particular to a stone paper production system with quantificationally proportioned raw materials and a process thereof.

Background

The stone paper processing technology is a novel paper making technology which is characterized in that a high polymer material and various inorganic substances are used as auxiliary raw materials, the most abundant mineral resource calcium carbonate in a crust is used as a main raw material, a high polymer interface chemical principle and a filling modification technology are utilized, and the stone paper is processed through a special process to be reversible and recycled. The stone paper is a new technology leading the world in China. The production of the technology solves the problem of harm to the environment caused by the traditional papermaking pollution, and also solves the problems of white pollution and waste of a large amount of petroleum resources caused by the use of a large amount of plastic packages.

The invention patent with the application number of CN201810557131.8 discloses a production line for manufacturing novel material stone paper, which comprises a vacuum feeding machine, wherein the vacuum feeding machine is connected to a conical double-screw extruder, the conical double-screw extruder is connected to a plate-type hydraulic screen changer, the plate-type hydraulic screen changer is connected to a flat-die head extrusion die, the flat-die head extrusion die is connected to a four-roller calender, the output end of the four-roller calender is connected to a leading-off device, the leading-off device is connected to a cooling shaping device, the cooling shaping device is connected to a trimming traction device, the trimming traction device is connected to a laser thickness gauge, and the laser thickness gauge is connected to a double-station winder.

The production line is made to novel material stone paper that above-mentioned patent discloses, stone paper side unevenness in the production process, need cut edge production leftover bits, cause the wasting of resources, the recycle in-process, the reaction cycle length, inefficiency, and easily cause the material to pollute, influence product quality, rim charge recovery unit has been set up for above-mentioned problem, most rim charge recovery unit is direct to transport the rim charge after smashing into single screw extruder, the problem of existence is inhomogeneous with new raw materials mixture, the raw materials mixes badly, produce the bubble in next stage paper outlet flow very easily, the fracture, the space, phenomenons such as hole gap, influence paper outlet quality.

Disclosure of Invention

One of the invention is to provide a stone paper production system with raw materials capable of being proportioned quantitatively, which is characterized in that a conveying mechanism is utilized to convey and transfer cut edge materials on an edge cutting device to a mixing mechanism, and the edge materials and granular materials in the mixing mechanism are mixed and melted in a fixed ratio.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a stone paper production system that raw materials can quantitative ratio, includes that the raw materials that will contain a plurality of components carry out mixing machine that mixing was handled, be located this mixing machine back process and make the granulating equipment of particulate material with the misce bene, make the curtain coating former of film with the curtain coating mode after with the melting of particulate material and carry out the cutting edge equipment that limit portion was repaiied to this film, still including install in rim charge retrieval and utilization equipment on the curtain coating former, this rim charge retrieval and utilization equipment includes:

the conveying mechanism comprises a transfer part and a piercing part, wherein the transfer part is arranged on the edge cutting equipment and is used for directionally conveying the cut edge materials, and the piercing part is in transmission connection with the transfer part and is used for delivering the edge materials; and

mixing mechanism, mixing mechanism including set up in on the curtain coating former and rather than the mixing storehouse of inside intercommunication, set up on this mixing storehouse with the leftover bits section after the delivery of hole portion handles with the mixing portion that the raw materials scaling mixes and set up in the mixing storehouse carries out granular material preheating's preheating part, the mixing area that the leftover bits and granular material mix is formed to the top of mixing portion.

The improved structure is characterized in that the transfer part comprises a plurality of guide rollers which are arranged in a rotating mode, and a first driving roller group and a second driving roller group which are used for actively conveying the rim charge, the first driving roller group and the second driving roller group are respectively positioned in the front and rear sections of the piercing hole part, and the rotating speed V of the first driving roller group is between the rotating speed V of the second driving roller group, and V is equal to V.

As an improvement, the hole pricking part comprises a first roller, a second roller and a third roller which are arranged in sequence discontinuously along the rim charge transmission direction and rotate synchronously, and the rim charge is transmitted in a piercing mode through the first roller, the second roller and the third roller respectively.

As an improvement, the second roller is positioned above the first roller and the third roller, a conveying channel for passing through the rim charge is formed among the first roller and the third roller, and the second roller and the first roller and the third roller rotate in opposite directions.

As an improvement, the first roller, the second roller and the third roller respectively comprise a rotating roller and a plurality of pricking pins arranged on the outer circumferential surface of the rotating roller, the pricking pins are uniformly distributed along the axis of the rotating roller and are respectively positioned among the pricking pins on the first roller, the second roller and the third roller in an alternate matching mode.

As an improvement, the mixing bin is arranged above the tape casting equipment in the vertical direction and communicated with the inside of the tape casting equipment, the mixing bin comprises a feed inlet which is formed in the side wall of the mixing bin and enters through rim charge, and the mixing part is arranged below the feed inlet.

As an improvement, the mixing part comprises an upper particle nozzle and a lower particle nozzle, the upper particle nozzle and the lower particle nozzle are respectively arranged at two sides of the mixing bin, and the lower opening edge of the upper particle nozzle is arranged above the upper opening edge of the lower particle nozzle.

The second invention provides a stone paper production process with quantitative proportioning of raw materials, which comprises the steps of carrying out quantitative feeding while carrying out directional transmission on the edge materials through a transmission mechanism, and realizing the proportional mixing of the edge materials and the new materials by combining with the quantitative injection of new granular materials at a mixing part; the technical problem of rough matching of the rim charge and the new charge in the prior art is solved.

A stone paper production process with quantitative proportioning of raw materials comprises the following steps:

the method comprises the following steps: weighing the following raw materials: adding 56-85 wt% of inorganic mineral powder, 25-35 wt% of resin and 3-5 wt% of auxiliary agent into a mixer in sequence, and mixing for 20-25 minutes, wherein the rotating speed of the mixer is 100-;

step two: and (3) granulation: b, pushing the mixed material obtained in the step A in the feeder to a machine head part when the screw rotates at a high speed, melting and mixing at the temperature of 180-250 ℃ in an extruder, quickly melting the material, and carrying out high-speed grain cutting through a cutter edge after extrusion to prepare a granular material;

step three: after the dicing is finished, vacuum dehydration is carried out under the action of a vacuum pump, forced conveying is carried out through a screw, tape casting is carried out, raw materials are melted, extruded by a double-screw vacuum pump and then flow out through a gap at the front end of a die head to form a thin film, the melt after leaving the die head passes through a short gap and reaches the low-temperature tape casting roller surface to be rapidly cooled and shaped, and the bidirectional film is formed through longitudinal and transverse stretching.

As an improvement, the method further comprises the following steps: after the cast film is stretched and formed, the edge of the bidirectional die is cut, the cut edge materials are recycled and mixed with the raw materials in a quantitative proportioning mode, and the mixture is melted and reused after being mixed according to the mass ratio of the edge materials to the granular materials being less than 1/9.

As an improvement, when the rim charge is in contact with the granular materials for mixing, the rim charge and the granular materials are preheated and melted in a heat radiation mode through heat in the mixing part, so that the rim charge and the new materials are mixed in a fixed ratio.

The invention has the beneficial effects that:

(1) in the invention, the directional transmission after the trimming of the rim charge is carried out through a plurality of guide rollers in the transfer part and first driving roller groups respectively positioned at the front station and the rear station of the segmentation part, and the rim charge is positioned and conveyed by combining the segmentation part, so that the quantitative introduction of the rim charge is realized; the hot air flow in the mixing mechanism is used for softening, bonding and mixing the rim charge and the new charge, and the structure of the mixing part is arranged, so that the constant-ratio mixing of the rim charge and the new charge is realized; the technical problem of rough matching of the rim charge and the new charge in the prior art is solved.

(2) The edge material is transmitted and positioned by the first roller, the second roller and the third roller which are arranged in an up-and-down rotating manner, and the edge material is relatively collided between the upper part and the lower part by combining the up-and-down structural arrangement of the three rollers, so that the penetrating effect of the binding on the edge material is improved, the transmission accuracy of the edge material is improved, and the mixing ratio accuracy of the edge material and a new material is further improved;

(3) according to the invention, through the staggered arrangement of the upper particle nozzle and the lower particle nozzle, airflow at two sides of the rim charge forms a shearing action force, the rim charge is ensured to be agglomerated and fall to form a mixing unit, and the mixing of the rim charge and the new material is realized, so that the phenomenon that the rim charge scatters and floats upwards when the mixed material is melted is prevented, the molding rim charge and the new material are not uniformly mixed is prevented, and the stability and the uniformity of the ratio of the rim charge to the new material are further improved;

in conclusion, the invention has the advantages of simple structure, good effect, accurate proportioning, effective realization of recycling of leftover materials and the like.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is an axial view of the overall structure of the present invention;

FIG. 2 is a schematic front view of the overall structure of the present invention;

FIG. 3 is an enlarged view of the piercing portion according to the present invention;

FIG. 4 is a view showing a state of a piercing portion according to the present invention;

FIG. 5 is a schematic view of the first roll of the present invention;

FIG. 6 is a schematic view of the structure of the rim charge after being transported through the piercing section according to the present invention;

FIG. 7 is a partial cross-sectional view of a mixing mechanism of the present invention;

FIG. 8 is a schematic view of a mixing section according to one embodiment of the present invention;

FIG. 9 is a second schematic view of the mixing section of the present invention;

FIG. 10 is a third schematic view of the mixing section of the present invention;

FIG. 11 is a process flow diagram of the present invention.

Detailed Description

The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.