阅读说明：本技术 冷却系统 (Cooling system ) 是由 查世彤 孙曦 于 2020-02-07 设计创作，主要内容包括：一种设备,包括高侧热交换器、闪蒸罐、负载、压缩机和热交换器。高侧热交换器从制冷剂中移除热量。闪蒸罐储存来自高侧热交换器的制冷剂并排放闪蒸气体。负载使用来自闪蒸罐的制冷剂来冷却负载附近的空间。压缩机压缩来自负载的制冷剂。在来自压缩机的制冷剂到达高侧热交换器之前,热交换器将热量从来自压缩机的制冷剂传递到闪蒸气体。热交换器在热量从来自压缩机的制冷剂传递到闪蒸气体之后将闪蒸气体引导至压缩机,并且在热量从来自压缩机的制冷剂传递到闪蒸气体之后将制冷剂从压缩机引导至高侧热交换器。(An apparatus includes a high side heat exchanger, a flash tank, a load, a compressor, and a heat exchanger. The high side heat exchanger removes heat from the refrigerant. The flash tank stores refrigerant from the high side heat exchanger and discharges flash gas. The load uses refrigerant from the flash tank to cool a space near the load. The compressor compresses refrigerant from a load. The heat exchanger transfers heat from the refrigerant from the compressor to the flash gas before the refrigerant from the compressor reaches the high side heat exchanger. The heat exchanger directs the flash gas to the compressor after heat is transferred from the refrigerant from the compressor to the flash gas, and directs the refrigerant from the compressor to the high side heat exchanger after heat is transferred from the refrigerant from the compressor to the flash gas.)

1. An apparatus, comprising:

a high-side heat exchanger configured to remove heat from refrigerant;

a flash tank configured to store the refrigerant from the high side heat exchanger and discharge a flash gas;

a first load configured to cool a first space near the first load using refrigerant from the flash tank;

a first compressor configured to compress the refrigerant from the first load; and

a heat exchanger configured to transfer heat from the refrigerant from the first compressor to the flash gas before the refrigerant from the first compressor reaches the high-pressure side heat exchanger, the heat exchanger further configured to: directing the flash gas to the first compressor after heat is transferred from the refrigerant from the first compressor to the flash gas; and directing the refrigerant from the first compressor to the high-pressure side heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas.

2. The apparatus of claim 1, further comprising a first valve positioned between the flash tank and the first compressor, wherein during a first mode of operation, the first valve directs the flash gas from the flash tank to the first compressor such that the flash gas bypasses the heat exchanger.

3. The apparatus of claim 2, further comprising a second valve positioned between the flash tank and the heat exchanger, wherein:

during the first mode of operation, the second valve is closed to prevent flash gas from flowing from the flash tank to the heat exchanger; and

during a second mode of operation, the second valve is opened to direct flash gas from the flash tank to the heat exchanger.

4. The apparatus of claim 2, wherein the first valve is a check valve configured to direct the flash gas from the flash tank to the first compressor when a pressure of the flash gas exceeds a threshold value.

5. The apparatus of claim 1, further comprising an oil separator configured to separate oil from the refrigerant from the first compressor before the refrigerant from the first compressor reaches the heat exchanger.

6. The apparatus of claim 1, further comprising:

a second load configured to cool a second space near the second load using the refrigerant from the flash tank; and

a second compressor configured to compress the refrigerant from the second load, the first compressor further configured to compress the refrigerant from the second compressor.

7. The apparatus of claim 1, wherein:

the flash gas from the flash tank comprises a liquid component; and is

The liquid component is converted to a gas as the heat exchanger transfers heat from the refrigerant from the first compressor to the flash gas.

8. A method, comprising:

removing heat from the refrigerant by the high side heat exchanger;

storing the refrigerant from the high side heat exchanger by a flash tank;

discharging flash gas from the flash tank;

cooling, by a first load, a first space near the first load using the refrigerant from the flash tank;

compressing, by a first compressor, the refrigerant from the first load; and

transferring heat from the refrigerant from the first compressor to the flash gas by a heat exchanger before the refrigerant from the first compressor reaches the high side heat exchanger;

directing the flash gas to the first compressor by the heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas; and

directing the refrigerant from the first compressor to the high side heat exchanger by the heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas.

9. The method of claim 8, further comprising: during a first mode of operation, directing the flash gas from the flash tank to the first compressor by a first valve positioned between the flash tank and the first compressor such that the flash gas bypasses the heat exchanger.

10. The method of claim 9, further comprising:

preventing flash gas from flowing from the flash tank to the heat exchanger by a second valve positioned between the flash tank and the heat exchanger during the first mode of operation; and

directing flash gas from the flash tank to the heat exchanger by the second valve during the second mode of operation.

11. The method of claim 9, further comprising: directing the flash gas from the flash tank to the first compressor by the first valve, the first valve being a check valve, if the pressure of the flash gas exceeds a threshold value.

12. The method of claim 8, further comprising: separating oil from the refrigerant from the first compressor by an oil separator before the refrigerant from the first compressor reaches the heat exchanger.

13. The method of claim 8, further comprising:

cooling, by a second load, a second space near the second load using the refrigerant from the flash tank;

compressing, by a second compressor, the refrigerant from the second load; and

compressing, by the first compressor, the refrigerant from the second compressor.

14. The method of claim 8, wherein:

the flash gas from the flash tank comprises a liquid component; and is

The liquid component is converted to a gas as the heat exchanger transfers heat from the refrigerant from the first compressor to the flash gas.

15. A system, comprising:

a high-side heat exchanger configured to remove heat from refrigerant;

a flash tank configured to store the refrigerant from the high side heat exchanger and discharge a flash gas;

a first load configured to cool a first space near the first load using refrigerant from the flash tank;

a first compressor configured to compress the refrigerant from the first load;

a second load configured to cool a second space near the second load using the refrigerant from the flash tank;

a second compressor configured to compress the refrigerant from the second load, the first compressor further configured to compress the refrigerant from the second compressor; and

a heat exchanger configured to transfer heat from the refrigerant from the first compressor to the flash gas before the refrigerant from the first compressor reaches the high-pressure side heat exchanger, the heat exchanger further configured to: directing the flash gas to the first compressor after heat is transferred from the refrigerant from the first compressor to the flash gas; and directing the refrigerant from the first compressor to the high-pressure side heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas.

16. The system of claim 15, further comprising a first valve positioned between the flash tank and the first compressor, wherein during a first mode of operation, the first valve directs the flash gas from the flash tank to the first compressor such that the flash gas bypasses the heat exchanger.

17. The system of claim 16, further comprising a second valve positioned between the flash tank and the heat exchanger, wherein:

during the first mode of operation, the second valve is closed to prevent flash gas from flowing from the flash tank to the heat exchanger; and is

During a second mode of operation, the second valve is opened to direct flash gas from the flash tank to the heat exchanger.

18. The system of claim 16, wherein the first valve is a check valve configured to direct the flash gas from the flash tank to the first compressor when a pressure of the flash gas exceeds a threshold value.

19. The system of claim 15, further comprising an oil separator configured to separate oil from the refrigerant from the first compressor before the refrigerant from the first compressor reaches the heat exchanger.

20. The system of claim 15, wherein:

the flash gas from the flash tank comprises a liquid component; and is

The liquid component is converted to a gas as the heat exchanger transfers heat from the refrigerant from the first compressor to the flash gas.

Technical Field

The present disclosure relates generally to cooling systems.

Background

Cooling systems are used to cool spaces such as homes, commercial buildings, and/or refrigeration units. These systems circulate a refrigerant (also referred to as a charge) for cooling the space.

Disclosure of Invention

Typical commercial refrigeration systems include a medium temperature section (e.g., product shelf) and a low temperature section (e.g., freezer). The low temperature compressor compresses refrigerant from the low temperature section. The medium temperature compressor compresses a mixture of refrigerant from the medium temperature section, a flash gas bypass from the flash tank, and/or compressed refrigerant from the low temperature compressor. Thus, the temperature of the refrigerant from the low temperature section and the temperature of the refrigerant from the medium temperature section and/or the gas from the flash tank affect the temperature of the mixture received at the medium temperature compressor. Typically, the refrigerant from the low temperature section heats the refrigerant from the medium temperature section and/or the gas from the flash tank as they are mixed.

Problems arise in prior systems when cryogenic loads are shut down or removed from the system. For example, a grocery store may decide to scale down and remove the freezer, but retain the product shelves. As another example, the chiller may be shut down during a conventional cooling cycle, or may be taken offline for maintenance. In these systems, there may not be any (or may not be a sufficient amount) of refrigerant from the low temperature section to heat the refrigerant from the medium temperature section and/or the gas from the flash tank. Thus, the refrigerant received by the medium temperature compressor may be too cold for the medium temperature compressor to properly handle. For example, if the refrigerant is too cold, it may include a liquid component. As the refrigerant is compressed, the liquid may cause oil bubbling in the medium temperature compressor. As a result of the foaming, the shut-off device may be triggered and the compressor may be shut down.

Existing systems address this problem by including a hot gas discharge valve in addition to the medium temperature compressor. When the superheat of the refrigerant entering the medium temperature compressor is too low, the hot gas discharge valve opens to direct refrigerant from the outlet of the medium temperature compressor back to the inlet of the medium temperature compressor. Since the refrigerant discharged by the medium temperature compressor is hot, it heats the refrigerant at the medium temperature compressor inlet, thereby increasing the superheat of the refrigerant at the medium temperature compressor inlet. However, this solution reduces efficiency, since the medium temperature compressor has to recompress the already compressed refrigerant. In addition, the hot gas bleed valve is expensive and adds to the cost of the system.

The present disclosure contemplates an unconventional cooling system that eliminates the need for a hot gas discharge valve by using a heat exchanger to direct heat back to the inlet of the medium temperature compressor. The heat exchanger receives hot refrigerant discharged by the medium temperature compressor and flash gas discharged by the flash tank. The heat exchanger transfers heat from the refrigerant from the medium temperature compressor to the flash gas. The heat exchanger then directs the flash gas to the inlet of the medium temperature compressor to increase the superheat of the refrigerant in the medium temperature compressor. In this way, the heat exchanger transfers heat from the outlet of the medium temperature compressor to the inlet of the medium temperature compressor. Certain embodiments of the cooling system are described below.

According to one embodiment, an apparatus includes a high side heat exchanger, a flash tank, a first load, a first compressor, and a heat exchanger. The high side heat exchanger removes heat from the refrigerant. The flash tank stores refrigerant from the high side heat exchanger and discharges flash gas. The first load cools a first space near the first load using refrigerant from the flash tank. The first compressor compresses refrigerant from a first load. The heat exchanger transfers heat from the refrigerant from the first compressor to the flash gas before the refrigerant from the first compressor reaches the high side heat exchanger. The heat exchanger directs the flash gas to the first compressor after heat is transferred from the refrigerant from the first compressor to the flash gas, and directs the refrigerant from the first compressor to the high side heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas.

According to another embodiment, a method includes removing heat from refrigerant by a high side heat exchanger and storing refrigerant from the high side heat exchanger by a flash tank. The method also includes discharging flash gas from the flash tank and cooling a first space near the first load with the first load using refrigerant from the flash tank. The method further comprises the following steps: compressing, by a first compressor, refrigerant from a first load; and transferring heat from the refrigerant from the first compressor to the flash gas by the heat exchanger before the refrigerant from the first compressor reaches the high side heat exchanger. The method further comprises the following steps: directing the flash gas to the first compressor by a heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas; and directing, by the heat exchanger, the refrigerant from the first compressor to the high side heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas.

According to yet another embodiment, a system includes a high side heat exchanger, a flash tank, a first load, a first compressor, a second load, a second compressor, and a heat exchanger. The high side heat exchanger removes heat from the refrigerant. The flash tank stores refrigerant from the high side heat exchanger and discharges flash gas. The first load cools a first space proximate the first load using refrigerant from the flash tank. The first compressor compresses refrigerant from a first load. The second load uses the refrigerant from the flash tank to cool a second space near the second load. The second compressor compresses the refrigerant from the second load. The first compressor compresses refrigerant from the second compressor. The heat exchanger transfers heat from the refrigerant from the first compressor to the flash gas before the refrigerant from the first compressor reaches the high side heat exchanger. The heat exchanger directs the flash gas to the first compressor after heat is transferred from the refrigerant from the first compressor to the flash gas, and directs the refrigerant from the first compressor to the high side heat exchanger after heat is transferred from the refrigerant from the first compressor to the flash gas.

Certain embodiments provide one or more technical advantages. For example, one embodiment increases the superheat of the refrigerant at the medium temperature compressor when the system lacks a low temperature load. As another example, one embodiment prevents the medium temperature compressor from foaming and shutting down when the refrigerant at the inlet of the medium temperature compressor is insufficiently superheated. Some embodiments may include none, some, or all of the above technical advantages. One or more other technical advantages may be readily apparent to one skilled in the art from the figures, descriptions, and claims included herein.

Drawings

For a more complete understanding of this disclosure, reference is now made to the following descriptions taken in conjunction with the accompanying drawing, in which:

FIG. 1 illustrates an example cooling system;

FIG. 2 illustrates an example cooling system;

FIG. 3 illustrates an example cooling system; and

FIG. 4 is a flow chart illustrating a method of operating an example cooling system.

Detailed Description

Embodiments of the present disclosure and its advantages are best understood by referring to figures 1 through 4 of the drawings, like numerals being used for like and corresponding parts of the various drawings.

Typical commercial refrigeration systems include a medium temperature section (e.g., product shelf) and a low temperature section (e.g., freezer). The low temperature compressor compresses refrigerant from the low temperature section. The medium temperature compressor compresses a mixture of refrigerant from the medium temperature section, flash gas from the flash tank, and compressed refrigerant from the low temperature compressor. Thus, the temperature of the refrigerant from the low temperature section and the temperature of the refrigerant from the medium temperature section and/or the gas from the flash tank affect the temperature of the mixture received at the medium temperature compressor. Typically, the refrigerant from the low temperature section heats the refrigerant from the medium temperature section and/or the gas from the flash tank as they are mixed.

Problems arise in prior systems when cryogenic loads are shut down or removed from the system. For example, a grocery store may decide to scale down and remove a freezer, but leave a shelf. As another example, the chiller may be shut down during a conventional cooling cycle, or may be taken offline for maintenance. In these systems, there may not be any (or may not be a sufficient amount) of refrigerant from the low temperature section to heat the refrigerant from the medium temperature section and/or the gas from the flash tank. Thus, the refrigerant received by the medium temperature compressor may be too cold for the medium temperature compressor to properly handle. For example, if the refrigerant is too cold, it may include a liquid component. As the refrigerant is compressed, the liquid may cause oil bubbling in the medium temperature compressor. As a result of the foaming, the shut-off device may be triggered and the compressor may be shut down.

Existing systems address this problem by including a hot gas discharge valve in addition to the medium temperature compressor. When the superheat of the refrigerant entering the medium temperature compressor is too low, the hot gas discharge valve opens to direct refrigerant from the outlet of the medium temperature compressor back to the inlet of the medium temperature compressor. Since the refrigerant discharged by the medium temperature compressor is hot, it heats the refrigerant at the medium temperature compressor inlet, thereby increasing the superheat of the refrigerant at the medium temperature compressor inlet. However, this solution reduces efficiency, since the medium temperature compressor has to recompress the already compressed refrigerant. In addition, the hot gas bleed valve is expensive and adds to the cost of the system.

The present disclosure contemplates an unconventional cooling system that eliminates the need for a hot gas discharge valve by using a heat exchanger to direct heat back to the inlet of the medium temperature compressor. The heat exchanger receives hot refrigerant discharged by the medium temperature compressor and flash gas discharged by the flash tank. The heat exchanger transfers heat from the refrigerant from the medium temperature compressor to the flash gas. The heat exchanger then directs the flash gas to the inlet of the medium temperature compressor to increase the superheat of the refrigerant in the medium temperature compressor. In this way, the heat exchanger transfers heat from the outlet of the medium temperature compressor to the inlet of the medium temperature compressor. Certain embodiments of the cooling system are described below.

In certain embodiments, the superheat of the refrigerant at the inlet of the medium temperature compressor is increased without the use of a hot gas discharge valve. In some embodiments, heat from the refrigerant discharged by the medium temperature compressor is returned to the inlet of the medium temperature compressor through a heat exchanger. The cooling system will be described using fig. 1 to 4. Fig. 1 will describe a prior art cooling system with a hot gas bleed valve. Fig. 2 to 4 describe a cooling system with a heat exchanger.

FIG. 1 illustrates an example cooling system 100. As seen in fig. 1, the system 100 includes a high side heat exchanger 105, a flash tank 110, a medium temperature load 115, a low temperature load 120, a low temperature compressor 125, a medium temperature compressor 130, a flash gas bypass valve 135, and a hot gas discharge valve 140. Typically, when the temperature and/or superheat of the refrigerant mixture at the inlet of the medium temperature compressor 130 is too low, the hot gas discharge valve 140 opens to allow the hot discharge from the medium temperature compressor 130 to return to the inlet of the medium temperature compressor 130. As a result, the temperature and/or superheat of the refrigerant at the inlet increases.

The high-side heat exchanger 105 removes heat from the refrigerant (e.g., carbon dioxide). As heat is removed from the refrigerant, the refrigerant is cooled. The present disclosure contemplates the high side heat exchanger 105 operating as a condenser and/or a gas cooler. When operating as a condenser, the high-side heat exchanger 105 cools the refrigerant so that the state of the refrigerant changes from gas to liquid. When operating as a gas cooler, the high-side heat exchanger 105 cools the gaseous refrigerant, and the refrigerant remains as a gas. In some configurations, the high side heat exchanger 105 is positioned such that heat removed from the refrigerant may be rejected to the air. For example, the high-side heat exchanger 105 may be positioned on a roof so that heat removed from the refrigerant may be discharged to the air. As another example, the high side heat exchanger 105 may be positioned on the outside of the building and/or on the side of the building. The present disclosure contemplates the use of any suitable refrigerant (e.g., carbon dioxide) in any of the disclosed cooling systems.

The flash tank 110 stores refrigerant received from the high side heat exchanger 105. The present disclosure contemplates the flash tank 110 storing refrigerant in any state, such as liquid and/or gaseous. The refrigerant exiting the flash tank 110 is supplied to a low temperature load 120 and a medium temperature load 115. In some embodiments, flash gas and/or gaseous refrigerant is released from the flash tank 110. By releasing the flash gas, the pressure within the flash tank 110 may be reduced.

A flash gas bypass valve 135 controls the flow of flash gas from the flash tank 110 to the medium temperature compressor 130. When valve 135 is open, flash gas can flow from flash tank 110 through valve 135 to medium temperature compressor 130. When the valve 135 is closed, flash gas cannot flow from the flash tank 110 to the medium temperature compressor 130. By allowing flash gas to flow from the flash tank 110 to the medium temperature compressor 130, the internal pressure of the flash tank 110 is controlled and/or maintained.

The system 100 includes a low temperature portion and a medium temperature portion. The low temperature portion operates at a lower temperature than the medium temperature portion. In some refrigeration systems, the low temperature portion may be a refrigeration system and the medium temperature system may be a conventional refrigeration system. In a grocery store environment, the low temperature portion may include a freezer for storing frozen food products, while the medium temperature portion may include a refrigerated shelf for storing produce. From the flash tank 110, the refrigerant flows to both the low and medium temperature portions of the refrigeration system. For example, the refrigerant flows to the low temperature load 120 and the medium temperature load 115. When the refrigerant reaches the low temperature load 120 or the medium temperature load 115, the refrigerant removes heat from the air surrounding the low temperature load 120 or the medium temperature load 115. As a result, the air is cooled. The cooled air may then be circulated, for example by a fan, to cool a space, such as a freezer and/or refrigerated shelf. As the refrigerant passes through the low temperature load 120 and the medium temperature load 115, the refrigerant may change from a liquid state to a gaseous state as it absorbs heat. The present disclosure contemplates any number of low temperature loads 120 and medium temperature loads 115 being included in any of the disclosed cooling systems.

Refrigerant flows from low temperature load 120 and intermediate temperature load 115 to compressors 125 and 130. The present disclosure contemplates that the disclosed cooling system includes any number of cryogenic compressors 125 and intermediate temperature compressors 130. The low temperature compressor 125 and the middle temperature compressor 130 both compress the refrigerant to increase the pressure of the refrigerant. As a result, heat in the refrigerant may become concentrated, and the refrigerant may become a high-pressure gas. The low temperature compressor 125 compresses the refrigerant from the low temperature load 120 and sends the compressed refrigerant to the medium temperature compressor 130. The intermediate temperature compressor 130 compresses a mixture of refrigerant from the low temperature compressor 125 and the intermediate temperature load 115 and/or gas from the flash tank 110. The medium temperature compressor 130 then sends the compressed refrigerant to the high side heat exchanger 105.

In some cases, the cryogenic load 120 may not be operating adequately or may be removed or shut down from the system 100. In these cases, the hot refrigerant from the low temperature compressor 125 may not be sufficiently mixed with the refrigerant from the intermediate temperature load 115 and/or the gas from the flash tank 110 to increase the superheat of the refrigerant at the inlet of the intermediate temperature compressor 130. As a result, the refrigerant compressed by the medium temperature compressor 130 may not be sufficiently hot and may even include a liquid component. This liquid component reduces the efficiency of the medium temperature compressor 130 and may cause the medium temperature compressor 130 to foam, which may lead to a shutdown.

The hot gas discharge valve 140 controls the flow rate of the refrigerant discharged by the medium temperature compressor 130 to increase the temperature and/or superheat of the refrigerant at the inlet of the medium temperature compressor 130. When the valve 140 is opened, a portion of the discharged refrigerant flows back to the inlet of the medium temperature compressor 130. There, the discharged hot refrigerant mixes with refrigerant from the intermediate temperature load 115 and/or gas from the flash tank 110 and the low temperature compressor 125. As a result, the temperature and/or superheat of the inlet increases. When the valve 140 is closed, the discharged refrigerant flows to the high-side heat exchanger 105. In general, the hot gas discharge valve 140 is undesirable because it reduces efficiency by causing the intermediate temperature compressor 130 to recompress the already compressed refrigerant. In addition, the hot gas discharge valve 140 is expensive, which increases the cost of the cooling system 100.

2-4 illustrate an example cooling system that eliminates the need for a hot gas bleed valve 140. Typically, these systems use a heat exchanger to transfer heat back to the inlet of the medium temperature compressor 130.

FIG. 2 illustrates an example cooling system 200. As seen in fig. 2, the system 200 includes a high side heat exchanger 105, a flash tank 110, a medium temperature load 115, a medium temperature compressor 130, a flash gas bypass valve 135, a heat exchanger 205, and an oil separator 210. Generally, the heat exchanger 205 transfers heat from the refrigerant discharged by the medium temperature compressor 130 to the flash gas discharged by the flash tank 110. The heated flash gas is then mixed with the refrigerant at the inlet of the medium temperature compressor 130 to heat the refrigerant. In this manner, the system 200 transfers heat from the outlet of the medium temperature compressor 130 back to the inlet of the medium temperature compressor 130. In certain embodiments, this heat transfer allows the medium temperature compressor 130 to operate efficiently even when low temperature loads may be absent from the system 200.

The high side heat exchanger 105, flash tank 110, medium temperature load 115, medium temperature compressor 130 and flash gas bypass valve 135 operate similarly as they do in the cooling system 100. For example, the high side heat exchanger 105 removes heat from the refrigerant. The flash tank 110 stores refrigerant. The middle temperature load 115 uses a refrigerant to cool a space near the middle temperature load 115. The medium temperature compressor 130 compresses the refrigerant from the medium temperature load 115. The flash gas bypass valve 135 is opened and closed to control the flow of flash gas discharged by the flash tank 110. In this manner, a refrigerant is circulated through the system 200 to cool the space.

One important difference between system 200 and system 100 is that system 200 does not include a cryogenic load or a cryogenic compressor. As a result, no hot refrigerant from the low temperature compressor mixes with refrigerant from the medium temperature load 115 and/or gas from the flash tank 110 at the inlet of the medium temperature compressor 130. Thus, the temperature and/or superheat of the refrigerant at the inlet of the medium temperature compressor 130 may not be high enough for the medium temperature compressor 130 to effectively compress the refrigerant. Additionally, the refrigerant may include a liquid component that causes the medium temperature compressor 130 to foam and/or shut down.

The system 200 solves the problem of insufficient temperature and/or superheat at the inlet of the medium temperature compressor 130 by transferring heat from the outlet of the medium temperature compressor 130 back to the inlet of the medium temperature compressor 130 using the flash gas discharged by the flash tank 110. Generally, the system 200 uses a heat exchanger 205 to transfer heat from the refrigerant discharged by the medium temperature compressor 130 to the flash gas discharged by the flash tank 110. The heated flash gas is then directed to the inlet of the medium temperature compressor 130 where it mixes with the refrigerant from the medium temperature load 115. As a result, the temperature and/or superheat of the refrigerant at the inlet of the medium temperature compressor 130 increases.

The heat exchanger 205 includes tubes, pipes, and/or plates that transfer heat between two fluids flowing through the heat exchanger 205. These components may be made of metal to support heat transfer. In the system 200, a heat exchanger 205 is positioned between the high-side heat exchanger 105 and the intermediate-temperature compressor 130. The heat exchanger 205 receives refrigerant from the medium temperature compressor 130 and flash gas from the flash tank 110. As the refrigerant and flash gas flow through heat exchanger 205, heat is transferred between the two fluids. For example, heat is transferred from the refrigerant from the medium temperature compressor 130 to the flash gas, thereby heating the flash gas and cooling the refrigerant. After the heat transfer is completed, the heat exchanger 205 directs the refrigerant to the high-side heat exchanger 105, and directs the flash gas to the medium-temperature compressor 130. In certain embodiments, by removing heat from the refrigerant from the medium temperature compressor 130, the efficiency of the system 200 is increased because the high side heat exchanger 105 does not need to work as hard to remove heat from the refrigerant. Additionally, in certain embodiments, by heating the flash gas, the efficiency of the medium temperature compressor 130 is increased as the temperature and/or superheat of the refrigerant at the inlet of the medium temperature compressor 130 is increased. The heat exchanger 205 thus eliminates the need for the hot gas vent valve 130 in the system 100.

In certain embodiments, the heat exchanger 205 allows for a change in state to occur in the flash gas from the flash tank 110. For example, when the flash gas reaches the heat exchanger 205, the flash gas from the flash tank 110 may include a liquid component and a gaseous component. By transferring heat to the flash gas, the heat exchanger 205 may vaporize the liquid component of the flash gas, thereby producing a flash gas that is only gaseous. The gaseous flash gas is then directed to the medium temperature compressor 130. In this manner, the heat exchanger 205 reduces the likelihood of liquid reaching the medium temperature compressor 130, which reduces the chance of the medium temperature compressor 130 foaming and/or shutting down.

In certain embodiments, the system 200 uses an oil separator 210 to separate oil from the refrigerant discharged by the medium temperature compressor 130. The oil separator 210 receives the refrigerant from the medium temperature compressor 130 and separates oil from the refrigerant. The oil separator 210 then directs the refrigerant to the heat exchanger 205. In certain embodiments, by separating the oil from the refrigerant, the efficiency of the system 200 is increased because the oil is prevented from flowing to other components of the system 200, such as the heat exchanger 205 and/or the high side heat exchanger 105. The oil may cause damage and/or clogging of these components. Accordingly, the oil separator 210 increases the efficiency and longevity of other components of the system 200 by separating oil from the refrigerant flowing in the system 200. The present disclosure contemplates that the oil separator 210 is optional, and certain cooling systems may not include an oil separator 210.

FIG. 3 illustrates an example cooling system 300. As shown in fig. 3, the system 300 includes a high side heat exchanger 105, a flash tank 110, a medium temperature load 115, a low temperature load 120, a low temperature compressor 125, a medium temperature compressor 130, a flash gas bypass valve 135, a heat exchanger 205, an oil separator 210, a valve 215, and a valve 220. Generally, the system 300 eliminates the need for a hot gas discharge valve by transferring heat from the outlet of the medium temperature compressor 130 to the inlet of the medium temperature compressor 130 using the heat exchanger 205. As a result, in certain embodiments, the temperature and/or superheat of the inlet of the medium temperature compressor 130 is increased, which increases the efficiency of the medium temperature compressor 130 and prevents bubbling and/or shutdown.

The high side heat exchanger 105, flash tank 110, medium temperature load 115, low temperature load 120, low temperature compressor 125, medium temperature compressor 130, flash gas bypass valve 135, heat exchanger 205, and oil separator 210 operate similarly as they do in systems 100 and 200. For example, the high side heat exchanger 105 removes heat from the refrigerant. The flash tank 110 stores refrigerant. The medium-temperature load 115 and the low-temperature load 120 use a refrigerant to cool the space near these loads. The low temperature compressor 125 compresses the refrigerant from the low temperature load 120. The medium temperature compressor 130 compresses refrigerant from the medium temperature load 115 and/or gas from the flash tank 110 and the low temperature compressor 125. The flash gas bypass valve 135 is opened and closed to control the flow of flash gas from the flash tank 110. The heat exchanger 205 transfers heat from the refrigerant discharged by the medium temperature compressor 130 to the flash gas discharged by the flash tank 110. After the heat transfer is completed, the heat exchanger 205 directs the refrigerant to the high-side heat exchanger 105, and directs the flash gas to the medium-temperature compressor 130. The oil separator 210 separates oil from the refrigerant discharged from the medium temperature compressor 130.

One important difference between system 300 and system 200 is that system 300 includes cryogenic sections, such as cryogenic load 120 and cryogenic compressor 125. As a result, refrigerant from the intermediate temperature load 115 is mixed with hot refrigerant from the low temperature compressor 125 before reaching the intermediate temperature compressor 130. However, in some cases, the refrigerant from the low temperature compressor 125 does not provide enough heat to the refrigerant from the medium temperature load 115 to allow the medium temperature compressor 130 to operate efficiently. For example, the low temperature load 120 may be small and/or not operating at full load. As a result, the refrigerant produced by the low temperature compressor 125, although hot, is not large enough to provide sufficient heat to the refrigerant from the medium temperature load 115. As another example, during the summer when the ambient temperature is high, there may not be enough heat energy in the refrigerant from the medium temperature load 115 and/or the low temperature compressor 125 to allow the medium temperature compressor 130 to operate efficiently.

In these cases, the heat exchanger 205 may transfer heat from the refrigerant discharged by the medium temperature compressor 130 to the flash gas discharged by the flash tank 110. The heated flash gas is then mixed with refrigerant from the intermediate temperature load 115 and refrigerant from the low temperature compressor 125 at the inlet of the intermediate temperature compressor 130. As a result, in certain embodiments, the inlet of the medium temperature compressor 130 may have sufficient superheat to allow the medium temperature compressor 130 to operate efficiently.

Valves 215 and 220 are controlled to control the flow of flash gas in system 300. For example, when the refrigerant at the inlet of the intermediate temperature compressor 130 is not at a sufficiently high temperature and/or superheated, the valves 215 and 220 may be operated in the first mode of operation to allow the flash gas from the flash tank 110 to be heated in the heat exchanger 205. During this first mode of operation, valve 215 may be open and valve 220 may be closed. As a result, flash gas from flash tank 110 flows through valve 215 to heat exchanger 205. The heat exchanger 205 then transfers heat from the refrigerant from the medium temperature compressor 130 to the flash gas. The heat exchanger 205 then directs the flash gas to the medium temperature compressor 130 where the heated flash gas is mixed with the refrigerant from the medium temperature load 115 and the low temperature compressor 125. When the temperature and/or superheat at the inlet of the medium temperature compressor 130 is sufficiently high, the valves 215 and 220 are controlled to operate in the second mode of operation. During the second mode of operation, valve 215 is closed and valve 220 is open. As a result, flash gas from flash tank 110 flows through valve 220 to medium temperature compressor 130 bypassing heat exchanger 205. In this manner, the flow of flash gas from the flash tank 110 is controlled such that the temperature and/or superheat at the inlet of the medium temperature compressor 130 is controlled.

In certain embodiments, the valve 220 is a check valve. When the pressure of the flash gas exceeds the threshold set for the valve 220, the flash gas from the flash tank 110 may flow through the valve 220. Thus, the valve 220 opens when the pressure of the flash gas exceeds a threshold value and closes when the pressure of the flash gas falls below the threshold value. The pressure of the flash gas is controlled by opening and/or closing the valve 215. By opening valve 215 (e.g., during the first mode of operation discussed above), flash gas is directed to heat exchanger 205, thereby reducing the pressure of the flash gas at valve 220. When valve 215 is closed (e.g., during the second mode of operation discussed above), the pressure of the flash gas at valve 220 increases. When the pressure of the flash gas exceeds a threshold value, valve 220 is opened and the flash gas flows to the medium temperature compressor 130, bypassing heat exchanger 205.

Some embodiments may eliminate valve 215. In these embodiments, when the valve 220 is closed (e.g., during the first mode of operation discussed above), flash gas flows from the flash tank 110 through the heat exchanger 205 to the medium temperature compressor 130. When valve 220 is open (e.g., during the second mode of operation discussed above), flash gas flows through valve 220 to medium temperature compressor 130, bypassing heat exchanger 205. In this manner, the flow of flash gas from the flash tank 110 is controlled even in the absence of the valve 215 in the system.

FIG. 4 is a flow chart illustrating a method 400 of operating an example cooling system. In certain embodiments, the various components of the cooling systems 200 and 300 perform the steps of the method 400. By performing these steps, these components eliminate the need for a hot gas bleed valve in the cooling system.

In step 405, the high side heat exchanger removes heat from the refrigerant. In step 410, the flash tank stores refrigerant. In step 415, the flash tank discharges flash gas. In step 420, the load cools the space using a refrigerant. In step 425, the compressor compresses the refrigerant.

In step 430, the heat exchanger transfers heat from the refrigerant from the compressor to the flash gas discharged by the flash tank. The heat exchanger then directs the flash gas to the compressor in step 435. In this manner, heat from the refrigerant discharged by the compressor is directed back to the inlet of the compressor to heat the refrigerant at the inlet of the compressor. As a result, in certain embodiments, the efficiency of the compressor is increased. In step 440, the heat exchanger directs the refrigerant to the high side heat exchanger.

Modifications, additions, or omissions may be made to method 400 depicted in fig. 4. The method 400 may include more, fewer, or other steps. For example, the steps may be performed in parallel or in any suitable order. Although discussed as systems 200 and/or 300 (or components thereof) performing these steps, any suitable component of systems 200 and/or 300 may perform one or more steps of the method.

Modifications, additions, or omissions may be made to the systems and devices described herein without departing from the scope of the disclosure. The components of the system and apparatus may be integrated or separated. Moreover, the operations of the systems and devices may be performed by more, fewer, or other components. Additionally, the operations of the systems and devices may be performed using any suitable logic comprising software, hardware, and/or other logic. As used herein, "each" refers to each member of a set or each member of a subset of a set.

The present disclosure may refer to refrigerant from a particular component of the system (e.g., refrigerant from a medium temperature compressor, refrigerant from a low temperature compressor, refrigerant from a flash tank, etc.). When such terms are used, the disclosure does not limit the described refrigerant to coming directly from a particular component. The present disclosure contemplates that the refrigerant is from a particular component (e.g., a high-side heat exchanger, a medium-temperature compressor, etc.), even though other intervening components may exist between the particular component and the destination of the refrigerant. For example, the heat exchanger receives refrigerant from a medium temperature compressor, even though there may be an oil separator between the heat exchanger and the medium temperature compressor.

Although the present disclosure includes several embodiments, a myriad of changes, variations, alterations, transformations, and modifications may be suggested to one skilled in the art, and it is intended that the present disclosure encompass such changes, variations, alterations, transformations, and modifications as fall within the scope of the appended claims.