阅读说明：本技术 一种磁疗保健硅胶片及其加工方法 (Magnet therapy health-care silica gel sheet and processing method thereof ) 是由 刘玉梅 于 2019-10-31 设计创作，主要内容包括：本申请提供一种磁疗保健硅胶片及其加工方法,属于与塑性物质黏合或埋置于塑性物质之中的由天然无机纤维或颗粒层状机构技术领域。将磁石复合在布料上,远红外粉、负离子粉分别烘干、过筛备用；液体硅胶、远红外粉、负离子粉按比例搅拌均匀得硅胶液；硅胶液倒入模具中,凝固得成品。将本申请应用于硅胶片以及相关产品的加工,具有产品轻便、固化稳定、磁疗保健效果优良等优点。(The application provides a magnetic therapy health care silica gel sheet and a processing method thereof, belonging to the technical field of natural inorganic fiber or particle layer mechanism bonded with or embedded in a plastic substance. Compounding magnet on cloth, drying far infrared powder and negative ion powder respectively, and sieving; uniformly stirring the liquid silica gel, the far infrared powder and the anion powder in proportion to obtain silica gel liquid; pouring the silica gel liquid into a mould, and solidifying to obtain the finished product. The silica gel sheet and the processing method thereof are applied to the processing of silica gel sheets and related products, and have the advantages of light products, stable solidification, excellent magnetic therapy health care effect and the like.)

1. A processing method of a magnetic therapy health care silica gel sheet is characterized by comprising the following steps:

(1) compounding magnets on the cloth, and placing the cloth in a mold in a mode that the magnets face upwards for later use; the specification of the magnets is as follows: the diameter phi is (2-8) mm, the thickness is (1-5) mm, and the magnetic force is 2000-3000 gauss;

(2) far infrared powder is dried and sieved for standby, the far infrared powder specification: particle size (2000-3000) mesh, emissivity (0.85-0.95), wavelength (8-14) μm;

(3) drying and sieving the anion powder for later use, wherein the anion powder has the specification: particle size (2000-3000) mesh, generating amount (900-1200) m/piece;

(4) uniformly stirring the liquid silica gel, the far infrared powder and the anion powder in proportion to obtain silica gel liquid;

(5) pouring the silica gel liquid obtained by stirring in the step (4) into the mould in the step (1), and solidifying at the temperature of 60-90 ℃ to obtain a finished product.

2. The processing method of the magnetic therapy health care silica gel sheet according to claim 1, characterized in that: and (5) after solidification, an embedding and carving process is further arranged, and a decorative layer with patterns is embedded and carved on the surface of the solidified semi-finished product to obtain a finished product.

3. The processing method of the magnetic therapy health care silica gel sheet according to claim 1 or 2, which is characterized in that: in the step (5), the solidification is baked by an oven, wherein the baking temperature is 78-83 ℃ and the baking time is 20-40 min.

4. The processing method of the magnetic therapy health care silica gel sheet according to claim 1, characterized in that: the magnet is neodymium iron boron magnet, the far infrared powder is germanite powder, and the negative ion powder is medical stone powder.

5. The processing method of the magnetic therapy health care silica gel sheet according to claim 1, characterized in that: in the step (4), the mass ratio of the liquid silica gel to the far infrared powder to the negative ion powder is (50-70): (20-40): (1-8).

6. The processing method of the magnetic therapy health care silica gel sheet according to claim 5, characterized in that: the mass ratio of the liquid silica gel to the far infrared powder to the negative ion powder is (55-65): (30-35): (3-5).

7. A magnetotherapy health care silica gel piece which characterized in that: the back cloth is fixed at the bottom of the mixed silica gel layer, the magnets are distributed between the back cloth and the mixed silica gel layer, and the mixed silica gel layer is formed by mixing and solidifying liquid silica gel, far infrared powder and anion powder.

8. The magnet therapy health care silica gel sheet according to claim 7, characterized in that: the adhesive tape is characterized by further comprising a wrapping edge, wherein the wrapping edge is arranged on the outer side of the back cloth and the mixed silica gel layer.

9. The magnet therapy health care silica gel sheet according to claim 7, characterized in that: the surface of the mixed silica gel layer is provided with a decorative layer, and the decorative layer is a pattern formed by the surface of the mixed silica gel layer in an embedded and carved mode.

10. The magnet therapy health care silica gel sheet according to claim 7, characterized in that: the magnet is attached to the surface of the mixed silica gel layer, or is partially or completely embedded into the mixed silica gel layer.

Technical Field

The application relates to a magnetic therapy health care silica gel sheet and a processing method thereof, belonging to the technical field of natural inorganic fiber or particle layer mechanism bonded with or embedded in a plastic substance.

Background

With the increasing living conditions of people, more and more customers pay attention to health care and health care, and especially how to integrate health care into daily life becomes a problem of great concern. Based on this, a large number of health care products are available in the market, such as far infrared negative ion health care pads (e.g. CN2015203783037), magnetic therapy massage chairs (e.g. CN2007100711094), health care physiotherapy mattresses (e.g. CN2017200617178), health care devices (e.g. CN2016202786297), health care clothes (e.g. CN201820726872X) and the like. These documents achieve magnetic therapy or radiotherapy for users by installing magnetic blocks, anion powder and other minerals in the products, so as to achieve the purpose of treatment and maintenance in daily use.

However, the health care products provided by the above documents can only realize single radiotherapy, and the newly added minerals and the original products have the defects of poor binding property, inconvenient fixation, ugly and heavy products and the like.

Disclosure of Invention

In view of this, the application provides a processing method of magnetotherapy health care silica gel piece that magnetotherapy is effectual, combines stably, solidification is good, light.

Specifically, the method is realized through the following scheme:

a processing method of a magnetic therapy health care silica gel sheet comprises the following steps:

(1) compounding magnets on the cloth, and placing the cloth in a mold in a mode that the magnets face upwards for later use; the specification of the magnets is as follows: the diameter phi is (2-8) mm, the thickness is (1-5) mm, and the magnetic force is 2000-3000 gauss;

(2) far infrared powder is dried and sieved for standby, the far infrared powder specification: particle size (2000-3000) mesh, emissivity (0.85-0.95), wavelength (8-14) μm;

(3) drying and sieving the anion powder for later use, wherein the anion powder has the specification: particle size (2000-3000) mesh, generating amount (900-1200) m/piece;

(4) uniformly stirring the liquid silica gel, the far infrared powder and the anion powder in proportion to obtain silica gel liquid;

(5) pouring the silica gel liquid obtained by stirring in the step (4) into the mould in the step (1), and solidifying at the temperature of 60-90 ℃ to obtain a finished product.

In the scheme, the raw materials mainly comprise cloth, magnets, far infrared powder, anion powder and liquid silica gel, the processing process does not involve the addition of water, and the sandwich structure and the non-curing phenomenon caused by water separation in the solidification process are avoided while the weight is reduced in a water-free operation mode; in the solidification process, the cloth is naturally combined with the silica gel liquid, the magnet is immersed or bonded between the silica gel liquid and the cloth, an additional arrangement space is not needed, the quality of a finished product is stable and uniform, the quality is light, no caking or hard block is generated, the product is endowed with good touch feeling by the addition of the liquid silica gel, and the use comfort is better.

Further, as preferable:

aiming at the solidification state of the product, the scheme can be additionally provided in the following mode: and after solidification, an embedding and carving process is also arranged, and a decorative layer with patterns is embedded and carved on the surface of the solidified semi-finished product to obtain a finished product. The setting of inlaying the decorative layer of carving not only is favorable to reducing the weight of whole silica gel piece, has still strengthened the discernment degree of silica gel piece, satisfies different demands of different occasions. Preferably, the solidification is carried out by baking in an oven, wherein the baking temperature is 78-83 ℃ and the baking time is 20-40 min. As the water-repellent amorphous substance, the liquid silica gel, especially the liquid silica gel doped with mineral powder such as anion powder, far infrared powder, etc., has strict requirements on the solidification process, the baking temperature is not too high, otherwise the liquid silica gel is easy to cause uneven structure and is not too low due to too fast solidification caused by temperature rise. Based on long-term research in the field by the applicant, the following are unexpectedly found: when the temperature is set near 80 ℃ and the baking time is 30min, a good solidification effect can be obtained, and finally, an ideal solidification process suitable for industrialization is determined as follows: baking at 78-83 deg.C for 20-40 min.

Aiming at the structure of the product, the scheme can be additionally provided according to the following modes: the magnet is neodymium iron boron magnet, the far infrared powder is germanite powder, and the negative ion powder is medical stone powder. The selection of the components not only considers the coordination among the specific components to ensure the optimal magnetic therapy health care effect, but also considers the cost and prepares for subsequent industrialization.

Aiming at the product proportioning process, the scheme can be additionally provided according to the following modes: in the step (4), the liquid silica gel, the far infrared powder and the anion powder are mixed according to the mass ratio of (50-70): (20-40): (1-8), and more preferably, the mass ratio of the liquid silica gel to the far infrared powder to the negative ion powder is (55-65): (30-35): (3-5). In the present case, because the influence of self characteristics such as far infrared powder, anion powder, can interfere the normal process of condensing of liquid silica gel, and for avoiding producing sandwich structure and the overweight phenomenon of finished product, the interpolation of water is abolished at the complex process of liquid silica gel, under this prerequisite, all have good solidification effect for guaranteeing the finished product, the strict control remains the composition be the interpolation proportion of far infrared powder and anion powder promptly, this interpolation proportion both will satisfy magnetotherapy health care effect, can not influence the in-service use effect because of the addition is low excessively, avoid the addition too big solidification difficulty that causes again. Through repeated use of the applicant, breakthrough findings are as follows: when the ratio of the liquid silica gel to the far infrared powder to the negative ion powder is controlled to be about 60:35:5, the curing effect and the magnetic therapy health care effect can be well considered, and the ideal ratio suitable for industrialization is finally determined to be (50-70): (20-40): (1-8).

On the basis of the scheme, the magnetic therapy health-care silica gel sheet comprises back cloth, a mixed silica gel layer and magnets, wherein the back cloth is fixed at the bottom of the mixed silica gel layer, the magnets are distributed between the back cloth and the mixed silica gel layer, and the mixed silica gel layer is formed by mixing and solidifying liquid silica gel, far infrared powder and anion powder.

The present case provides a magnetotherapy health care silica gel piece uses mixed silica gel layer as the principal ingredients, and the back of the body cloth is fixed the magnetite to protect mixed silica gel layer, when guaranteeing that the magnetite combines firmly with mixed silica gel layer, avoid service environment to the structural loss that mixed silica gel layer caused. The silica gel sheet not only covers the magnetic therapy effect of the magnet, but also considers the characteristics of far infrared powder and anion powder, is matched with silica gel, strengthens the use comfort, and has uniform structure and light weight.

Further, the above scheme can be preferably added as follows: the adhesive tape is characterized by further comprising a wrapping edge, wherein the wrapping edge is arranged on the outer side of the back cloth and the mixed silica gel layer. The setting of borduring not only further strengthens the cloth of the back of the body and the fastness of being connected on mixing the silica gel layer, can also realize the cloth of the back of the body and mix the sealed of silica gel layer structure, avoids the magnetite that drops to drop out.

Further, the above scheme can be preferably added as follows: the surface of the mixed silica gel layer is provided with a decorative layer, and the decorative layer is a pattern formed by the surface of the mixed silica gel layer in an embedded and carved mode. On one hand, the weight can be reduced, on the other hand, the identification and the discrimination of the product can be improved, and the use of the product in different occasions can be met.

Further, the above scheme can be preferably added as follows: the magnet is attached to the surface of the mixed silica gel layer, or is partially or completely embedded into the mixed silica gel layer. The magnetite can set up multiple arrangement scheme as required to satisfy different user demands.

The silica gel is used for products such as mattresses, headrests and the like, wherein the liquid silica gel is convenient to form, the silica gel is used as a high-activity adsorption material, sweat generated by human body contact and excessive radiation in the air can be adsorbed, odor can be removed, the silica gel is insoluble in water and any solvent, is nontoxic and tasteless, has stable chemical properties, does not react with any substance except strong alkali and hydrofluoric acid, and has good electrical insulation property, dielectric loss, voltage resistance, electric arc resistance, corona resistance, volume resistivity, surface resistivity and the like of the silica gel are listed as pioneer in an insulation material, and the silica gel is safe and reliable in daily use, has excellent water repellency, does not need special treatment and is convenient to use. The silica gel sheet is endowed with good health care and magnetic therapy effects by adding the far infrared powder and the anion powder in combination with the magnet, because the infrared ray is the ray which can penetrate into skin and subcutaneous tissues most in sunlight and is close to the vibration frequency of cell molecules in a human body, in the using process, the added components are combined with the magnet to cause the resonance of atoms and molecules of cells of the human body, effectively activate the movement of water molecules of the human body, absorb the friction heat between molecules through resonance, promote the rise of body temperature, expand capillaries, accelerate blood circulation, facilitate the removal of accumulated substances in blood vessels and harmful substances in the body, remove the barriers obstructing metabolism, reactivate tissues, activate muscles and enhance an immune system, further stimulate enzymes in the body, help hormone operation, relieve muscle pain, improve skin quality and eliminate fatigue.

Drawings

FIG. 1 is a schematic process flow diagram of the present application;

FIG. 2 is a schematic view of the back side structure of the finished product of the present application;

FIG. 3 is a schematic front view of the finished product of the present application;

FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;

FIG. 5 is an enlarged view of a portion of the first structure shown in FIG. 4 at B;

FIG. 6 is an enlarged view of a portion of a second structure shown in FIG. 4 at B;

fig. 7 is a partially enlarged view of a third structure shown in a portion B of fig. 4.

Reference numbers in the figures: 1. back cloth; 2. a silica gel layer; 3. a magnet; 4. a decorative layer; 5. and (6) edge covering.

Detailed Description

The processing method of the magnetic therapy health-care silica gel sheet in the embodiment is combined with the figure 1, and the processing flow is as follows:

(1) compounding magnets on the cloth, and placing the cloth in a mold in a mode that the magnets face upwards for later use;

(2) drying and sieving the far infrared powder for later use;

(3) drying and sieving the anion powder for later use;

(4) uniformly stirring the liquid silica gel, the far infrared powder and the anion powder in proportion to obtain silica gel liquid;

(5) pouring the silica gel liquid into the mould in the step (1), and solidifying to obtain a finished product.

In the scheme, the raw materials mainly comprise cloth, magnets, far infrared powder, anion powder and liquid silica gel, the processing process does not involve the addition of water, and the sandwich structure and the non-curing phenomenon caused by water separation in the solidification process are avoided while the weight is reduced in a water-free operation mode; in the solidification process, the cloth is naturally combined with the silica gel liquid, the magnet is immersed or bonded between the silica gel liquid and the cloth, an additional arrangement space is not needed, the quality of a finished product is stable and uniform, the quality is light, no caking or hard block is generated, the product is endowed with good touch feeling by the addition of the liquid silica gel, and the use comfort is better.

Under the process flow, the raw materials with good use effect are determined to be the following formula by years of research: (1) a magnet: select neodymium iron boron magnetite, magnetite specification phi 5mm, thickness 1.5mm, magnetic force 2600 gauss, (2) far infrared powder: selecting germanite powder with the granularity of 2000-3000 meshes, the emissivity of 0.85-0.95 and the wavelength of 8-14 mu m; (3) anion powder: selecting medical stone mineral powder with 2000-3000 meshes and 900-1200 m of negative ion generation amount per unit; (4) the back cloth is made of a cloth material, and is not particularly limited, liquid silica gel (Beijing Kongtop industry Co., Ltd.; addition silica gel (1:1)6220A (20 degrees), or addition silica gel (1:1)6220B (20 degrees)). The selection of the components not only considers the coordination among the specific components to ensure the optimal magnetic therapy health care effect, but also considers the cost and prepares for subsequent industrialization.

The structure of the silica gel sheet formed by adopting the flow and the parameters is shown in figures 2 to 4: including back cloth 1, mixed silica gel layer 2 and magnetite 3, back cloth 1 is fixed in mixed silica gel layer 2 bottoms, and magnetite 3 distributes between back cloth 1 and mixed silica gel layer 2, and mixed silica gel layer 2 is mixed the solidification by liquid silica gel, far infrared powder and anion powder and forms.

In the structure, the liquid silica gel is convenient to form, and the silica gel is used as a high-activity adsorption material, can adsorb sweat generated by human body contact and excessive radiation in air, remove odor, is insoluble in water and any solvent, is nontoxic and tasteless, has stable chemical properties, does not react with any substance except strong alkali and hydrofluoric acid, has good electrical insulation, has dielectric loss, voltage resistance, electric arc resistance, corona resistance, volume resistivity, surface resistivity and the like which are listed as pioneer in insulation materials, is safe and reliable in daily use, has excellent water repellency, does not need special treatment, and is convenient to use. The silica gel sheet is endowed with good health care and magnetic therapy effects by adding the far infrared powder and the anion powder in combination with the magnet, because the infrared ray is the ray which can penetrate into skin and subcutaneous tissues most in sunlight and is close to the vibration frequency of cell molecules in a human body, in the using process, the added components are combined with the magnet to cause the resonance of atoms and molecules of cells of the human body, effectively activate the movement of water molecules of the human body, absorb the friction heat between molecules through resonance, promote the rise of body temperature, expand capillaries, accelerate blood circulation, facilitate the removal of accumulated substances in blood vessels and harmful substances in the body, remove the barriers obstructing metabolism, reactivate tissues, activate muscles and enhance an immune system, further stimulate enzymes in the body, help hormone operation, relieve muscle pain, improve skin quality and eliminate fatigue.

Wherein, because the influence of self characteristics such as far infrared powder, anion powder, can interfere the normal process of condensing of liquid silica gel, and for avoiding producing sandwich structure and the overweight phenomenon of finished product, the interpolation of water is abolished at liquid silica gel's complex process, under this prerequisite, for guaranteeing that the finished product all has good solidification effect, the proportion of adding of the remaining composition far infrared powder and anion powder that strictly controls promptly, this proportion of adding both must satisfy magnetotherapy health care effect, can not influence the in-service use effect because of the addition is low excessively, avoid the addition too big solidification difficulty that causes again. Through repeated use of the applicant, breakthrough findings are as follows: the liquid silica gel, the far infrared powder and the anion powder are mixed according to the mass ratio of (50-70): (20-40): (1-8), particularly, when the mass ratio of the liquid silica gel to the far infrared powder to the negative ion powder is (55-65): (30-35): (3-5), the curing effect and the magnetic therapy health care effect can be well considered, and when the ratio of the liquid silica gel, the far infrared powder and the negative ion powder is controlled to be about 60:35:5, the effect is optimal.

The magnet therapy health care silica gel sheet uses the mixed silica gel layer 2 as a main component, the magnet 3 is fixed by the back cloth 1, and the mixed silica gel layer 2 is protected, so that the magnet 3 is firmly combined with the mixed silica gel layer 2, and the structural loss caused by the use environment to the mixed silica gel layer 2 is avoided. The silica gel sheet not only covers the magnetic therapy effect of the magnet, but also considers the characteristics of far infrared powder and anion powder, is matched with silica gel, strengthens the use comfort, and has uniform structure and light weight.

On the basis of the above cases, we have further studied the coagulation parameters and provided the ideal coagulation scheme as follows: as the water-repellent amorphous substance, the liquid silica gel, especially the liquid silica gel doped with mineral powder such as anion powder, far infrared powder, etc., has strict requirements on the solidification process, the baking temperature is not too high, otherwise the liquid silica gel is easy to cause uneven structure and is not too low due to too fast solidification caused by temperature rise. Based on long-term research in the field by the applicant, the following are unexpectedly found: the solidification is suitable for putting the mould filled with the silica gel liquid (in which the back cloth and the magnet are pre-placed) into an oven, and baking for 20-40 min at the temperature of 78-83 ℃, so that a good solidification effect can be obtained, the solidification method is suitable for industrialization, and the solidification effect is most ideal particularly when the temperature is set to be near 80 ℃ and baked for 30 min.

On the basis of the above cases, we have further studied the solidified product and provided the ideal post-solidification treatment scheme as follows: after the silica gel liquid is solidified, an embedding and carving process is further arranged, and a decorative layer 4 with patterns is formed on the surface of the solidified semi-finished product in an embedding and carving mode as shown in figure 3, and the finished product is obtained in this time. The embedded and carved decorative layer 4 is beneficial to reducing the weight of the whole silica gel sheet, enhances the recognition degree of the silica gel sheet and meets different requirements of different occasions.

On the basis of the above cases, we have further studied the composition of the finished product, and provide a more ideal composition of the finished product, which further includes a covered edge 5, and the covered edge 5 is arranged outside the back cloth 1 and the mixed silica gel layer 2 by combining fig. 2 and fig. 3. The setting of borduring 5 has not only strengthened the fastness of being connected of back of the body cloth 1 with mix silica gel layer 2, still seals the structure between back of the body cloth 1 and the mix silica gel layer 2, and the magnetite 3 of avoiding droing drops out.

In the solidification process, the combination mode of magnetite 3 and mixed silica gel layer 2 influences life and result of use very showing: since the mixed silica gel layer 2 is formed by mixing liquid silica gel with mineral powder and then solidifying, when the magnet is in contact with the liquid silica gel, the most easily formed structure is the state as shown in fig. 6, that is, the magnet 3 is partially embedded in the mixed silica gel layer 2, or as shown in fig. 7, the magnet 3 is completely embedded in the mixed silica gel layer 2. In view of the above structure, the applicant believes that the various structural modes can meet different use requirements by appropriately moving the magnets 3 and the back cloth 1 during the solidification process so that the magnets 3 are merely bonded to each other without being embedded in the mixed silica gel layer 2 as shown in fig. 5.

For the magnet therapy health care silica gel sheet provided by the scheme, a series of tests are carried out to prove the health care and magnet therapy effects of the silica gel sheet.

(1) Test standard

NIM-ZY-GX-CP-110: calibrating infrared spectrum reflectance;

NIM-ZY-GX-CP-218: and (5) operating technical specifications of the infrared spectrum reflectivity calibration device.

(2) Testing instrument

Infrared spectrum reflectivity calibrating device: the wavelength is 2.0-16.0 μm, and the emissivity is 0.01-1.00.

(3) And (3) testing results: see table 1.

Table 1 test effect of the silica gel sheet of this embodiment

The silica gel is applied to products such as mattresses, back pillows and the like, the liquid silica gel is convenient to form, the silica gel is used as a high-activity adsorption material, sweat generated by human body contact and excessive radiation in air can be adsorbed, odor can be removed, and the silica gel has good electrical insulation property and is safe and reliable in daily use; the far infrared powder and the anion powder are matched with the magnet to endow the silica gel sheet with good health care and magnetic therapy effects, because the infrared ray is a ray which can penetrate into skin and subcutaneous tissues most in sunlight and is close to the vibration frequency of cell molecules in a human body, in the using process, the added components are matched with the magnet to cause the resonance of atoms and molecules of cells of the human body, effectively activate the movement of water molecules of the human body, absorb the friction heat between molecules through resonance, promote the rise of body temperature, expand capillaries, accelerate blood circulation, facilitate the removal of blood vessel deposits and harmful substances in the body, remove barriers which obstruct metabolism, reactivate tissues, activate muscles and enhance an immune system, further activate enzymes in the body, help hormone operation, relieve muscle pain, improve skin quality and eliminate fatigue.