阅读说明：本技术 一种砂石加工厂立轴破机制砂湿法量化脱粉调控方法 (Sand processing plant vertical shaft crusher sand wet method quantitative powder removal regulation and control method ) 是由 严章国 徐鹏程 王军 覃信海 邓飞 计春 钱永亮 于 2021-06-28 设计创作，主要内容包括：本发明提供了一种砂石加工厂立轴破机制砂湿法量化脱粉调控方法,包括以下步骤：立轴破制砂及分级工序整形调级处理的干砂经计量胶带机送入水砂混合器,并与脱粉用水混合,脱粉用水的输送管路上设置有流量控制器,在智能控制中心的控制系统中预设水砂质量比及波动范围,并实时采集计量胶带机称重数据,智能控制中心通过流量控制阀控制脱粉用水量,使脱粉用水量满足水砂质量比控制要求。本发明提供了一种砂石加工厂立轴破机制砂湿法量化脱粉调控方法,通过计量胶带机、流量控制阀、浓度检测仪,在线检测调控各生产要素参数,实现智能控制,使湿法脱粉系统处于均衡工况,确保有害物质及超量石粉剔除满足工艺要求,提高脱粉控制效果,保证产品质量。(The invention provides a sand wet quantitative pollen-removing regulation and control method for vertical shaft crusher mechanism sand in a sand processing plant, which comprises the following steps: the dry sand subjected to vertical shaft breaking sand and shaping and grading treatment in the grading process is sent into a water-sand mixer through a metering adhesive tape machine and is mixed with the water for powder removal, a flow controller is arranged on a conveying pipeline for the water for powder removal, a water-sand mass ratio and a fluctuation range are preset in a control system of an intelligent control center, weighing data of the metering adhesive tape machine are collected in real time, and the intelligent control center controls the water amount for powder removal through the flow controller so that the water amount for powder removal meets the control requirement of the water-sand mass ratio. The invention provides a sand wet quantitative powder removal regulation and control method for vertical shaft breaking machine-made sand of a sand processing plant, which realizes intelligent control by detecting and regulating parameters of various production elements on line through a metering adhesive tape machine, a flow control valve and a concentration detector, ensures that a wet powder removal system is in a balanced working condition, ensures that harmful substances and excessive stone powder are removed to meet the process requirements, improves the powder removal control effect and ensures the product quality.)

1. A sand wet quantitative powder removal regulation and control method for vertical shaft crusher machine-made sand in a sand processing plant is characterized by comprising the following steps: the dry sand subjected to vertical shaft breaking sand and grading procedure shaping and grading treatment is sent into a water-sand mixer through a metering adhesive tape machine, the dry sand is mixed with powder removing water in the water-sand mixer, a flow controller is arranged on a conveying pipeline of the powder removing water, a water-sand mass ratio and a fluctuation range are preset in a control system of an intelligent control center, weighing data of the metering adhesive tape machine are collected in real time, and the intelligent control center controls the powder removing water consumption through the flow controller so that the powder removing water consumption meets the water-sand mass ratio control requirement.

2. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 1, characterized in that: the water-sand mass ratio is 1.2-1.5.

3. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 1, characterized in that: the fluctuation range of the water-sand mass ratio is +/-5%.

4. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 1, characterized in that: the method is characterized in that the de-powdering water is recycled reclaimed water containing fine sand at the bottom of a tank treated by a vertical flow settling tank from production wastewater overflowing from a spiral sand washer, a reclaimed water concentration detector is arranged on a conveying pipeline of the recycled reclaimed water to a water-sand mixer to monitor the concentration of the recycled reclaimed water on line, the concentration of the recycled reclaimed water is the mass concentration of the fine sand in the recycled reclaimed water, the concentration value and the fluctuation range of the recycled reclaimed water are preset in a control system of an intelligent control center, the data of the concentration detector is collected in real time, and the water quantity is regulated through a flow control valve, so that the concentration meets the control requirement.

5. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 4, characterized in that: when the concentration of the collected recycled reclaimed water is greater than the set value of the intelligent control center, the intelligent control center increases the opening of the flow control valve and increases the water supply amount until the concentration of the recycled reclaimed water meets the set value; when the collected reclaimed water concentration is less than the set value of the intelligent control center, the intelligent control center reduces the opening of the flow control valve and reduces the water supply amount until the reclaimed water concentration meets the set value.

6. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 5, characterized in that: the fluctuation range of the water supply amount in the adjustment process of the concentration of the reclaimed water is controlled within +/-5 percent.

7. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 4, characterized in that: the range of the set value of the concentration of the reclaimed water is 20-30%, and the allowable fluctuation range of the set value of the concentration of the reclaimed water is +/-3%.

8. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 4, characterized in that: the overflow wastewater concentration value and the fluctuation range are preset in a control system of the intelligent control center, the overflow wastewater concentration of the spiral sand washer is monitored by an overflow concentration monitor, and the overflow water level of the spiral sand washer is dynamically adjusted.

9. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 8, characterized in that: when the concentration of the collected overflow wastewater is higher than a set value, the intelligent control center adjusts the overflow water level upwards; when the concentration of the collected overflow wastewater is lower than a set value, the intelligent control center lowers the overflow water level downwards so that the concentration of the overflow wastewater meets the control requirement.

10. The sand processing plant vertical shaft crusher mechanism sand wet quantitative pollen-removing control method as claimed in claim 8, characterized in that: the concentration value range of the overflow wastewater is 20-30%, and the allowable fluctuation range of the concentration set value of the overflow wastewater is +/-2%.

Technical Field

The invention belongs to the technical field of machine-made sand processing, and particularly relates to a wet quantitative pollen-removing regulation and control method for vertical shaft crushing machine-made sand in a sand processing plant.

Background

In the vertical shaft breaking sand (hereinafter referred to as dry sand) and grading process, the fine aggregate is shaped and adjusted, so that the particle shape and particle size of the dry sand meet the quality standard of high-quality machine-made sand. The main quality problem is that the content of stone powder and the content of free substances do not necessarily meet the quality control requirement, so that the stone powder is required to be subjected to powder removal or harmful substance removal treatment, the stone powder is removed by traditional wet sand washing, the water consumption is not monitored on line, a large amount of water is used for washing in order to ensure that the stone powder is removed completely, and a large amount of fine sand overflows along with production wastewater. Then the coarse fraction can be recovered through a sand scraper (only the coarse fraction can be recovered, and the recovery rate is only about 40%) or other fine sand recovery devices (such as mud purification devices and other devices) and then the fine sand is added into the fine sand. The recovery method causes low recovery rate or the quality of the recovered fine sand does not meet the requirement, and the fine aggregate is difficult to be uniformly added, so that the quality fluctuation of the fine aggregate is large.

Disclosure of Invention

In order to solve the technical problems, the invention provides a sand wet quantitative powder removal regulation and control method for vertical shaft breaking machine-made sand of a sand and stone processing plant.

The invention is realized by the following technical scheme:

a sand wet quantitative powder removal regulation and control method for vertical shaft crusher machine-made sand in a sand processing plant comprises the following steps: the dry sand subjected to vertical shaft breaking sand and grading procedure shaping and grading treatment is sent into a water-sand mixer through a metering adhesive tape machine, the dry sand is mixed with powder removing water in the water-sand mixer, a flow controller is arranged on a conveying pipeline of the powder removing water, a water-sand mass ratio and a fluctuation range are preset in a control system of an intelligent control center, weighing data of the metering adhesive tape machine are collected in real time, and the intelligent control center controls the powder removing water consumption through the flow controller so that the powder removing water consumption meets the water-sand mass ratio control requirement. To achieve the wet method powder removal effect, the proportion of the water inlet amount and the sand inlet amount of the sand washer must be strictly controlled, the water amount is too large, a large amount of powder sand is taken away by overflow water, and the overflow water is too little if the water amount is too small, so that the powder removal effect cannot be achieved. In the process, the dry sand is measured by adopting a measuring tape machine, the flow control valve is intelligently controlled by dry sand measurement data, the water supply quantity meets the requirement of control proportion, the powder removal control effect is improved, and the product quality is ensured.

Preferably, the water-sand mass ratio is 1.2-1.5, so that a better control effect can be achieved.

The fluctuation range of the water-sand mass ratio is +/-5%.

The method is characterized in that the bottom of the tank, which is treated by a primary vertical flow settling tank, of the production wastewater overflowing from the spiral sand washer, contains recycled reclaimed water containing fine sand, a reclaimed water concentration detector is arranged on a conveying pipeline of the recycled reclaimed water to a water-sand mixer to monitor the concentration of the recycled reclaimed water on line, the concentration of the recycled reclaimed water is the mass concentration of the fine sand in the recycled reclaimed water, the concentration value and the fluctuation range of the recycled reclaimed water are preset in a control system of an intelligent control center, the data of the concentration detector is collected in real time, and the water quantity is regulated through a flow control valve, so that the concentration meets the control requirement. The water in the production of a system for treating sandstone through energy dissipation and precipitation of a primary vertical flow settling tank is used as sand washing water, in the process of stone washing and sand washing, the production wastewater is subjected to energy dissipation through a central tank, particles with the size of more than 0.08mm are rapidly precipitated, and soil with good water solubility, large particles (such as mud clusters and the like) with the buoyancy force action area and light stone powder are slowly precipitated in a primary settling tank due to short flow path. Therefore, the effective separation of fine sand, stone powder and other substances can be realized in the primary sedimentation tank, and the quality of the recovered fine sand powder is ensured to reach the standard. And fine sand and bottom reclaimed water in the primary settling tank flow back into the water-sand mixer together, the fine sand and the bottom reclaimed water are mixed with dry sand and then flow into the spiral sand washer, and production wastewater overflowing from the spiral sand washer takes away stone powder, mud and other substances and then flows into the primary settling tank for grading separation, so that the process aim of recycling and separating is fulfilled.

Further, when the concentration of the collected recycled reclaimed water is greater than the set value of the intelligent control center, the intelligent control center increases the opening of the flow control valve and increases the water supply amount until the concentration of the recycled reclaimed water meets the set value; when the collected reclaimed water concentration is less than the set value of the intelligent control center, the intelligent control center reduces the opening of the flow control valve and reduces the water supply amount until the reclaimed water concentration meets the set value.

The fluctuation range of the water supply amount in the adjustment process of the concentration of the reclaimed water is controlled within +/-5 percent.

Preferably, the range of the set value of the concentration of the reclaimed water is 20-30%, and the allowable fluctuation range of the set value of the concentration of the reclaimed water is +/-3%.

The overflow wastewater concentration value and the fluctuation range are preset in the control system of the intelligent control center, the overflow wastewater concentration of the spiral sand washer is monitored by the overflow concentration monitor, the overflow water level of the spiral sand washer is dynamically adjusted, and fine sand loss is reduced as far as possible while stone powder removal is met.

When the concentration of the collected overflow wastewater is higher than a set value, the intelligent control center adjusts the overflow water level upwards; when the concentration of the collected overflow wastewater is lower than a set value, the intelligent control center lowers the overflow water level downwards so that the concentration of the overflow wastewater meets the control requirement.

The concentration value range of the overflow wastewater is 20-30%, and the allowable fluctuation range of the concentration set value of the overflow wastewater is +/-2%.

The invention has the beneficial effects that:

compared with the prior art, the method has the advantages that various production element parameters are detected and regulated on line through the metering adhesive tape machine, the flow control valve and the concentration detector, intelligent control is realized, the wet-method powder removing system is in a balanced working condition, harmful substances and excessive stone powder are removed to meet technological requirements, the powder removing control effect is improved, and the product quality is guaranteed. Fine sand and bottom reclaimed water in the primary settling tank flow back into the water-sand mixer together, and flow into the spiral sand washer after being mixed with dry sand, and the production wastewater overflowing from the spiral sand washer takes away stone powder, mud and other substances, and then is subjected to stage separation in the primary settling tank, so that the process aim of recycling and separating is achieved, uniform addition is realized, and the quality of fine aggregates is ensured.

Drawings

FIG. 1 is a schematic diagram of the structure and control connections of the present invention.

Detailed Description

The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.

As shown in figure 1, the wet quantitative powder removal regulation and control method for vertical shaft crusher-made sand in a sand processing plant comprises the following steps: the dry sand subjected to vertical shaft breaking sand and grading procedure shaping and grading treatment is sent into a water-sand mixer through a metering adhesive tape machine, the dry sand is mixed with powder removing water in the water-sand mixer, a flow controller is arranged on a conveying pipeline of the powder removing water, a water-sand mass ratio and a fluctuation range are preset in a control system of an intelligent control center, weighing data of the metering adhesive tape machine are collected in real time, and the intelligent control center controls the powder removing water consumption through the flow controller so that the powder removing water consumption meets the water-sand mass ratio control requirement.

The method is characterized in that the bottom of the tank, which is treated by a primary vertical flow settling tank, of the production wastewater overflowing from the spiral sand washer, contains recycled reclaimed water containing fine sand, a reclaimed water concentration detector is arranged on a conveying pipeline of the recycled reclaimed water to a water-sand mixer to monitor the concentration of the recycled reclaimed water on line, the concentration of the recycled reclaimed water is the mass concentration of the fine sand in the recycled reclaimed water, the concentration value and the fluctuation range of the recycled reclaimed water are preset in a control system of an intelligent control center, the data of the concentration detector is collected in real time, and the water quantity is regulated through a flow control valve, so that the concentration meets the control requirement.

The overflow wastewater concentration value and the fluctuation range are preset in a control system of the intelligent control center, the overflow wastewater concentration of the spiral sand washer is monitored by an overflow concentration monitor, and the overflow water level of the spiral sand washer is dynamically adjusted.

The water-sand mass ratio, the recycled reclaimed water concentration and overflow water concentration parameters and the intelligent control scheme are shown in the table 1.

TABLE 1 Regulation and control table for wet flexible powder-removing operation parameters

Main control parameters and principles

1) Mass ratio of water to sand

To achieve the wet method powder removal effect, the proportion of the water inlet amount and the sand inlet amount of the sand washer must be strictly controlled, the water amount is too large, a large amount of powder sand is taken away by overflow water, and the overflow water is too little if the water amount is too small, so that the powder removal effect cannot be achieved. Experiments show that when the water inflow of the sand washer is 1.2-1.5 times of the sand feeding quality, a better control effect can be achieved, and specific parameters are determined according to process experiments. In the process, a feeding belt conveyor is adopted to measure dry sand, and a flow control valve is intelligently controlled through dry sand measurement data, so that the water supply quantity meets the requirement of control proportion.

2) Concentration of reclaimed water

Except the fine particles (0.08 mm-2.5 mm particles) which are rapidly precipitated at the bottom of the tank, the reclaimed water simultaneously contains over-standard substances such as soil, stone powder, mica and the like which are dissolved in the water. Therefore, the recycled reclaimed water needs to ensure that the recycled concentration meets the control requirement and that the quality of the fine aggregate is not influenced by the excessive substances brought back by the recycled reclaimed water. When the concentration of the recycled water is too high, the fluidity of the recycled water cannot meet the process requirement, and when the concentration is too low, a large amount of substances exceeding the standard can be brought in. Experiments show that the recycling mass concentration is more suitable between 20 percent and 30 percent. The concentration of the reclaimed water is controlled by the concentration detector and the flow control valve in a linkage way, so that the reclaimed water can meet the process requirements.

3) Overflow height and overflow water concentration of screw machine

The height of the overflow groove of the screw machine is the key for controlling the removal amount of the silt. The lower the overflow water level is, the higher the stone powder removal rate is, and meanwhile, the larger the fine sand loss is; the higher the overflow water level is, the higher the stone powder removal rate is, and meanwhile, the larger the fine sand loss is. Therefore, the proper overflow height is the key of wet-process powder removal control, and the GEPI preparation process dynamically regulates and controls the overflow water level of the sand washer by monitoring the concentration of overflow water of the sand washer. According to different process requirements, the concentration of overflow water of the sand washer is generally controlled to be 5-9%.

According to the wet quantitative powder removal regulation and control method for vertical shaft breaking machine-made sand of a sand and stone processing plant, provided by the invention, parameters of all production elements are detected and regulated on line through the metering adhesive tape machine, the flow control valve and the concentration detector, so that intelligent control is realized, a wet powder removal system is in a balanced working condition, harmful substances and excessive stone powder are removed to meet the process requirements, the powder removal control effect is improved, and the product quality is ensured. Fine sand and bottom reclaimed water in the primary settling tank flow back into the water-sand mixer together, and flow into the spiral sand washer after being mixed with dry sand, and the production wastewater overflowing from the spiral sand washer takes away stone powder, mica and other substances, and then is subjected to grading separation in the primary settling tank, so that the process aim of recycling and separating is achieved, uniform addition is realized, and the quality of fine aggregates is ensured.