Automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment
阅读说明:本技术 一种钒氮合金烧结设备自动上下料系统 (Automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment ) 是由 肖路 谭超 张志伟 王世刚 段红松 杨欣 陈彭 于 2018-08-27 设计创作,主要内容包括:本发明公开了钒氮合金烧结设备自动上下料系统,包括上料机构、下料机构、进料输送机构和出料输送机构,进、出料输送机构上设有用于载料的坩埚,下料机构包括第一提升组件、第二提升组件、下料输送组件和翻转组件,第一、第二提升组件分设于下料输送组件的两端,进料输送机构一端与烧结设备进口对接,另一端与第二提升组件对接,出料输送机构一端与烧结设备出口对接,另一端与第一提升组件对接,上料机构对进料机构上的空坩埚进行装料,第一提升组件将坩埚提升至下料输送组件上,翻转组件对下料输送组件上的坩埚进行翻转倒料,第二提升组件将坩埚下降至进料机构上。本发明实现自动将生料球装入坩埚,自动将烧结好的成品倒出,大大降低了工作强度。(The invention discloses an automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment, which comprises a feeding mechanism, a discharging mechanism, a feeding conveying mechanism and a discharging conveying mechanism, wherein crucibles for carrying materials are arranged on the feeding and discharging conveying mechanism, the discharging mechanism comprises a first lifting assembly, the second promotes the subassembly, unloading conveyor components and upset subassembly, it is first, the both ends of unloading conveyor components are located to the second promotion subassembly branch, feeding conveyor mechanism one end and sintering equipment import butt joint, the other end and the butt joint of second promotion subassembly, ejection of compact conveyor mechanism one end and sintering equipment export butt joint, the other end and the butt joint of first promotion subassembly, feed mechanism loads to the empty crucible on the feed mechanism, first promotion subassembly promotes the crucible to on the unloading conveyor components, the upset subassembly overturns the material to the crucible on the unloading conveyor components, the second promotes the subassembly and descends the crucible to feed mechanism on. The invention realizes that the raw material balls are automatically loaded into the crucible and the sintered finished product is automatically poured out, thereby greatly reducing the working strength.)
1. The utility model provides an unloading system in vanadium nitrogen alloy sintering equipment is automatic which characterized in that: the crucible loading device comprises a feeding mechanism (100), a blanking mechanism (200), a feeding conveying mechanism (300) and a discharging conveying mechanism (400), wherein crucibles (500) used for loading materials are arranged on the feeding conveying mechanism (300) and the discharging conveying mechanism (400), the blanking mechanism (200) comprises a first lifting component (210), a second lifting component (220), a blanking conveying component (230) and a turnover component (240), the first lifting component (210) and the second lifting component (220) are respectively arranged at two ends of the blanking conveying component (230), one end of the feeding conveying mechanism (300) is in butt joint with an inlet of sintering equipment (600), the other end of the feeding conveying mechanism (300) is in butt joint with the second lifting component (220), one end of the discharging conveying mechanism (400) is in butt joint with an outlet of the sintering equipment (600), the other end of the discharging conveying mechanism is in butt joint with the first lifting component (210), the feeding mechanism (100) is used for loading empty crucibles (500) on the feeding conveying mechanism (300), the first lifting assembly (210) is used for lifting the crucible (500) which is fully loaded on the discharging conveying mechanism (400) to the discharging conveying assembly (230), the overturning assembly (240) is used for overturning and dumping the crucible (500) which is fully loaded on the discharging conveying assembly (230), and the second lifting assembly (220) is used for descending the empty crucible (500) which is dumped onto the feeding conveying mechanism (300).
2. The automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment as claimed in claim 1, wherein: the crucible lifting device is characterized in that a weighing module (700) is arranged at a feeding station (101) of the feeding mechanism (100), the weighing module (700) is arranged below the feeding conveying mechanism (300), and a lifting assembly (710) capable of lifting a crucible (500) on the feeding conveying mechanism (300) is arranged on the weighing module (700).
3. The automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment as claimed in claim 2, wherein: the feeding mechanism (100) comprises a main frame (110), a bin (120) and a vibrating feeder (130), wherein the bin (120) and the vibrating feeder (130) are arranged on the main frame (110), an inlet of the vibrating feeder (130) is in butt joint with the bin (120), and an outlet of the vibrating feeder is located above a crucible (500) at a feeding station (101).
4. The automatic loading and unloading system of vanadium-nitrogen alloy sintering equipment as claimed in any one of claims 1 to 3, wherein: the blanking conveying assembly (230) comprises a blanking conveying roller shaft (231) and a blanking conveying motor (232) for driving the blanking conveying roller shaft (231) to rotate.
5. The automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment as claimed in claim 4, wherein: upset subassembly (240) are including upset motor (241), upset roller (242) and fix clamping device (243) on upset roller (242) with crucible (500), upset motor (241) are connected with upset roller (242) and can drive upset roller (242) rotatory, two sections around unloading conveying roller (231) divide into, upset roller (242) are located and are carried between two sections of roller (231) with the unloading.
6. The automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment as claimed in claim 5, wherein: the clamping device (243) comprises a clamping plate (2431), a clamping cylinder (2432) and a pressure plate (2433), wherein the pressure plate (2433) is fixed on the clamping plate (2431), the clamping cylinder (2432) is used for driving the clamping plate (2431) to clamp the crucible (500), and the pressure plate (2433) is used for pressing the crucible (500); the overturning assembly (240) further comprises a positioning and blocking device (245), the positioning and blocking device (245) comprises a baffle plate (2451), a support (2452) and a driving cylinder (2453), one end of the baffle plate (2451) is rotatably arranged on the support (2452), the other end of the baffle plate (2451) can penetrate through the overturning roller shaft (242) to be in contact with the sagger (500), and the driving cylinder (2453) is used for driving the baffle plate (2451) to rotate relative to the support (2452).
7. The automatic loading and unloading system of vanadium-nitrogen alloy sintering equipment as claimed in any one of claims 1 to 3, wherein: the first lifting assembly (210) comprises a lifting machine (211), a clamping cylinder (212), a lifting conveying roller shaft (213) and a lifting conveying motor (214) for driving the lifting conveying roller shaft (213) to rotate, the lifting machine (211) is used for driving the clamping cylinder (212), the lifting conveying roller shaft (213) and the lifting conveying motor (214) to synchronously lift, and the clamping cylinder (212) is used for clamping the crucible (500) on the lifting conveying roller shaft (213) to prevent the crucible (500) from falling.
8. The automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment as claimed in claim 7, wherein: the second lifting assembly (220) comprises a lifting machine (211), a clamping cylinder (212), a lifting conveying roller shaft (213) and a lifting conveying motor (214) for driving the lifting conveying roller shaft (213) to rotate, the lifting machine (211) is used for driving the clamping cylinder (212), the lifting conveying roller shaft (213) and the lifting conveying motor (214) to synchronously lift, and the clamping cylinder (212) is used for clamping the crucible (500) on the lifting conveying roller shaft (213) to prevent the crucible (500) from falling.
9. The automatic loading and unloading system of vanadium-nitrogen alloy sintering equipment as claimed in any one of claims 1 to 3, wherein: the feeding conveying mechanism (300) and the discharging conveying mechanism (400) are identical in structure and are respectively composed of a conveying roller shaft (310) and a conveying motor (320) for driving the conveying roller shaft (310) to rotate.
10. The automatic loading and unloading system of vanadium-nitrogen alloy sintering equipment as claimed in any one of claims 1 to 3, wherein: a movable material receiving barrel (800) is arranged below the blanking mechanism (200).
Technical Field
The invention relates to vanadium-nitrogen alloy sintering equipment, in particular to an automatic feeding and discharging system of the vanadium-nitrogen alloy sintering equipment.
Background
The vanadium-nitrogen alloy is a novel alloy additive, and can replace ferrovanadium to be used for producing microalloyed steel. The vanadium nitride added into the steel can improve the comprehensive mechanical properties of the steel, such as strength, toughness, ductility, thermal fatigue resistance and the like, and enables the steel to have good weldability. Under the condition of achieving the same strength, the vanadium nitride is added, so that the adding amount of vanadium is saved by 30-40%, and the cost is further reduced.
When the vanadium-nitrogen alloy is sintered, the vanadium-nitrogen alloy is placed into a crucible, and the crucible bears the vanadium-nitrogen alloy and enters sintering equipment for sintering. Each crucible was charged with about 50 kg of vanadium-nitrogen alloy raw material before sintering, the raw material was in the form of pellets, individually weighing about 80 g, and was dispersed. After sintering, all the pellets in the crucible are bonded together to form a large block, and the whole finished product after the impurities are volatilized weighs about 27 kilograms.
The existing vanadium-nitrogen alloy sintering equipment is not provided with an automatic feeding and discharging system, raw material balls are placed into a crucible by workers, and a sintered whole finished vanadium-nitrogen alloy is moved out of the crucible. The whole finished product is heavy in weight, and is easy to fatigue when being carried manually and continuously, and safety accidents happen carelessly. In addition, manual feeding and discharging are carried out, workers are in close contact with the vanadium-nitrogen alloy for a long time, and acute vanadium poisoning can be caused by the fact that a human body sucks dust or smoke of a high-concentration vanadium-containing compound in a short time.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic feeding and discharging system of vanadium-nitrogen alloy sintering equipment, which can automatically load raw material balls into an empty crucible and automatically pour out sintered finished products, greatly reduce the working strength of workers and improve the working efficiency of the workers.
In order to solve the technical problems, the invention adopts the following technical scheme:
an automatic loading and unloading system of vanadium-nitrogen alloy sintering equipment comprises a loading mechanism, a unloading mechanism, a feeding conveying mechanism and a discharging conveying mechanism, wherein crucibles for carrying materials are arranged on the feeding conveying mechanism and the discharging conveying mechanism, the unloading mechanism comprises a first lifting component, a second lifting component, an unloading conveying component and a turnover component, the first lifting component and the second lifting component are respectively arranged at two ends of the unloading conveying component, one end of the feeding conveying mechanism is butted with an inlet of the sintering equipment, the other end of the feeding conveying mechanism is butted with the second lifting component, one end of the discharging conveying mechanism is butted with an outlet of the sintering equipment, the other end of the discharging conveying mechanism is butted with the first lifting component, the loading mechanism is used for loading empty crucibles on the feeding conveying mechanism, the first lifting component is used for lifting the crucibles which are full of materials on the discharging conveying mechanism to the unloading conveying component, the turnover assembly is used for turning over and pouring the full-load crucibles on the discharging conveying assembly, and the second lifting assembly is used for descending the empty crucibles after pouring onto the feeding conveying mechanism.
As a further improvement of the above technical solution:
the crucible lifting device is characterized in that a weighing module is arranged at a feeding station of the feeding mechanism, the weighing module is arranged below the feeding conveying mechanism, and a jacking assembly capable of jacking a crucible on the feeding conveying mechanism is arranged on the weighing module.
The feeding mechanism comprises a main frame, a bin and a vibrating feeder, the bin and the vibrating feeder are arranged on the main frame, an inlet of the vibrating feeder is in butt joint with the bin, and an outlet of the vibrating feeder is located above a crucible at a feeding station.
The blanking conveying assembly comprises a blanking conveying roller shaft and a blanking conveying motor for driving the blanking conveying roller shaft to rotate.
The upset subassembly includes upset motor, upset roller and fixes the crucible clamping device on the upset roller, the upset motor is connected with upset roller axle and can drive the upset roller rotatory, two sections around the unloading conveying roller falls into, the upset roller is located and the unloading conveying roller between two sections.
The clamping device comprises a clamping plate, a clamping cylinder and a pressing plate, the pressing plate is fixed on the clamping plate, the clamping cylinder is used for driving the clamping plate to clamp the crucible, and the pressing plate is used for pressing the crucible; the turnover assembly further comprises a positioning blocking device, the positioning blocking device comprises a baffle, a support and a driving cylinder, one end of the baffle is rotatably arranged on the support, the other end of the baffle can penetrate through a turnover roller shaft to be in contact with the sagger, and the driving cylinder is used for driving the baffle to rotate relative to the support.
First lifting unit includes lifting machine, centre gripping cylinder, promotes conveying roller and drive and promotes conveying roller pivoted promotion conveying motor, the lifting machine is used for driving centre gripping cylinder, promotes conveying roller and promotes conveying motor synchronous lift, centre gripping cylinder is used for the centre gripping to promote the epaxial crucible of conveying roller in order to prevent that the crucible from dropping.
The second lifting assembly comprises a lifting machine, a clamping cylinder, a lifting conveying roller shaft and a lifting conveying motor for driving the lifting conveying roller shaft to rotate, the lifting machine is used for driving the clamping cylinder, lifting the conveying roller shaft and lifting the conveying motor to synchronously lift, and the clamping cylinder is used for clamping a crucible on the lifting conveying roller shaft to prevent the crucible from falling.
The feeding conveying mechanism and the discharging conveying mechanism are identical in structure and are composed of a conveying roller shaft and a conveying motor for driving the conveying roller shaft to rotate.
And a movable material receiving barrel is arranged below the blanking mechanism.
Compared with the prior art, the invention has the advantages that:
according to the automatic feeding and discharging system of the vanadium-nitrogen alloy sintering equipment, raw material balls are placed into each crucible through the feeding mechanism, the crucibles are fed into the sintering equipment through the feeding conveying mechanism after being filled with the raw material balls, the crucibles filled with finished vanadium-nitrogen alloys and discharged after the sintering of the sintering equipment are conveyed to the feeding conveying assembly through the first lifting mechanism, then the crucibles are turned over by 180 degrees through the turning device, so that the finished vanadium-nitrogen alloys in the crucibles fall into the collecting device arranged below, and after the collecting device is full of the finished vanadium-nitrogen alloys, workers can move positions and uniformly collect and package the finished vanadium-nitrogen alloys; the feeding and discharging mode can automatically load raw material balls into the empty crucible and automatically pour out sintered finished products, so that the working strength of workers is greatly reduced, the working efficiency of the workers is improved, time and labor are saved, a large amount of manpower and material resources are saved, meanwhile, the workers do not need to be in close contact with vanadium-nitrogen alloy for a long time, and the possibility of acute vanadium poisoning is avoided.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the blanking mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the first lifting assembly (second lifting assembly) of the present invention.
Fig. 4 is a schematic structural view of the flip assembly of the present invention.
Fig. 5 is a schematic view of the structure of the clamping device of the present invention.
Fig. 6 is a schematic structural view of a positioning and blocking device in the invention.
Fig. 7 is a front view structural schematic diagram of the feeding mechanism in the invention.
FIG. 8 is a schematic side view of the loading mechanism of the present invention.
Fig. 9 is a schematic structural view of the feed conveyor (discharge conveyor) in the present invention.
FIG. 10 is a flowchart of the operation of the present invention.
The reference numerals in the figures denote:
100. a feeding mechanism; 101. a feeding station; 110. a main frame; 120. a storage bin; 130. a vibrating feeder; 200. a blanking mechanism; 210. a first lifting assembly; 211. a hoist; 212. a clamping cylinder; 213. lifting the transfer roller shaft; 214. a lifting transmission motor; 220. a second lifting assembly; 230. a blanking conveying assembly; 231. a blanking conveying roller shaft; 232. a blanking conveying motor; 240. a turnover assembly; 241. turning over a motor; 242. turning over the roll shaft; 243. a clamping device; 2431. a splint; 2432. a clamping cylinder; 2433. pressing a plate; 245. positioning a blocking device; 2451. a baffle plate; 2452. a support; 2453. a driving cylinder; 300. a feed conveying mechanism; 310. a transfer roller shaft; 320. a transfer motor; 400. a discharge conveying mechanism; 500. a crucible; 600. sintering equipment; 610. a main kiln; 620. a secondary kiln; 630. a feed push-in system; 640. a discharge push-out system; 650. a push plate mechanism; 700. a weighing module; 710. a jacking assembly; 800. the receiving bucket is moved.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples of the specification.
As shown in fig. 1 to 9, the automatic loading and unloading system for vanadium-nitrogen alloy sintering equipment of this embodiment includes a loading mechanism 100, a unloading mechanism 200, a feeding conveying mechanism 300 and a discharging conveying mechanism 400, wherein crucibles 500 for loading are arranged on the feeding conveying mechanism 300 and the discharging conveying mechanism 400, the unloading mechanism 200 includes a first lifting component 210, a second lifting component 220, an unloading conveying component 230 and an overturning component 240, the first lifting component 210 and the second lifting component 220 are respectively arranged at two ends of the unloading conveying component 230, one end of the feeding conveying mechanism 300 is butted with an inlet of the sintering equipment 600, the other end is butted with the second lifting component 220, one end of the discharging conveying mechanism 400 is butted with an outlet of the sintering equipment 600, the other end is butted with the first lifting component 210, the loading mechanism 100 is used for loading empty crucibles 500 on the feeding conveying mechanism 300, the first lifting component 210 is used for lifting crucibles 500 with full loading on the discharging conveying mechanism 400 to the unloading conveying component 230, the overturning assembly 240 is used for overturning and dumping the full crucible 500 on the blanking conveying assembly 230, and the second lifting assembly 220 is used for descending the emptied crucible 500 after dumping onto the feeding conveying mechanism 300.
The raw material balls are put into each
In this embodiment, specifically, the collecting device is a
In this embodiment, the feeding mechanism 100 includes a
In this embodiment, the feeding and conveying
In this embodiment, the
The
In this embodiment, the
In this embodiment, the
In this embodiment, the sintering apparatus 600 comprises a main kiln 610 and a secondary kiln 620, wherein the inlet of the secondary kiln 620 is connected with the
The working principle is as follows:
as shown in FIG. 10, the
after the
when the
the discharging
The feeding conveying
The
The feeding conveying
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.
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