阅读说明：本技术 一种生物有机肥智能加工设备及其加工工艺 (Intelligent processing equipment and processing technology for bio-organic fertilizer ) 是由 初欢欢 郭凯 张倩 韩梦 卫炳勇 于 2019-12-26 设计创作，主要内容包括：本发明公开了一种生物有机肥智能加工设备及其加工工艺,包括主壳体、输料机构、混搅机构和造粒机构,主壳体的一端下侧固定连通有出料口,主壳体的另一端上侧固定连通有主料筒,主壳体远离出料口的一端固定连接有驱动箱,主壳体的内部固定连接有分隔板,分隔板上开设有若干挤出孔,分隔板一侧的主壳体上安装有造粒机构,分隔板另一侧的主壳体上安装有输料机构和混搅机构,本发明具有结构设计合理和一体化自动加工的特点,使用时,一号绞龙能够将充分发酵后的发酵肥料向前传输,且传输过程中,能够实现自动滤料,混料叶片能够将有机肥添加剂与发酵肥料混合,改善发酵肥料的粘黏度和干度,发酵肥料挤出后被刮刀切削制粒。(The invention discloses an intelligent processing device of a bio-organic fertilizer and a processing technology thereof, comprising a main shell, a material conveying mechanism, a mixing mechanism and a granulation mechanism, wherein the lower side of one end of the main shell is fixedly communicated with a discharge port, the upper side of the other end of the main shell is fixedly communicated with a main material barrel, one end of the main shell far away from the discharge port is fixedly connected with a driving box, a partition plate is fixedly connected inside the main shell, a plurality of extrusion holes are arranged on the partition plate, the granulation mechanism is arranged on the main shell at one side of the partition plate, and the material conveying mechanism and the mixing mechanism are arranged on the main shell at the other side of the partition plate. The viscosity and the dryness of the fermented fertilizer are improved, and the fermented fertilizer is cut and granulated by a scraper after being extruded.)

1. The utility model provides a bio-organic fertilizer intelligence processing equipment, includes main casing body (1), defeated material mechanism (2), thoughtlessly stirs mechanism (3) and granulation mechanism (4), a serial communication port, the fixed intercommunication of the one end downside of main casing body (1) has discharge gate (11), the fixed intercommunication of the other end upside of main casing body (1) has main feed cylinder (12), the one end fixedly connected with drive case (15) of discharge gate (11) are kept away from in main casing body (1), the inside fixedly connected with division board (13) of main casing body (1), a plurality of extrusion holes (14) have been seted up on division board (13), install granulation mechanism (4) on the main casing body (1) of division board (13) one side, install defeated material mechanism (2) and thoughtlessly stir mechanism (3) on the main casing body (1) of division board (13.

2. The intelligent processing equipment for the bio-organic fertilizer as claimed in claim 1, wherein the material conveying mechanism (2) comprises a material conveying motor (21), a driving gear (22), a driven gear (23), a rotary drum (24), a first auger (25), a filter hole (26), a liquid storage tank (27) and a liquid discharge pipe (28), the driving gear (22) and the driven gear (23) are arranged in the driving tank (15), both ends of a rotating shaft of the driving gear (22) are rotatably connected with the inner wall of the driving tank (15) through bearings, the material conveying motor (21) is fixed on the outer wall of one side of the driving tank (15) far away from the main shell (1) through screws, an output shaft of the material conveying motor (21) penetrates through the side wall of the driving tank (15) to be fixedly connected with the rotating shaft of the driving gear (22), the rotary drum (24) penetrates through the rotation of the side wall of one side of the driving tank (15) close to the main shell (, driven gear (23) fixed cup joints in the one end outside that rotary drum (24) are located drive case (15) inside, rotary drum (24) are located the fixed auger (25) that has cup jointed in the one end outside of main casing body (1) inside, and are a plurality of on the main casing body (1) lateral wall of auger (25) below is evenly seted up in filtration pore (26), and is a plurality of the below of filtration pore (26) just is located main casing body (1) downside fixedly connected with liquid reserve tank (27), the fixed intercommunication in one side that discharge gate (11) were kept away from in liquid reserve tank (27) has fluid-discharge tube (28).

3. The intelligent processing equipment for the bio-organic fertilizer as claimed in claim 2, wherein the mixing mechanism (3) comprises an auxiliary material cylinder (31), a feeding motor (32), a feeding hopper (33), a first rotating shaft (34), a second auger (35), a second rotating shaft (36), a support rod (37), a support plate (38), a mixing motor (39) and a mixing blade (310), the two auxiliary material cylinders (31) are fixedly communicated with the upper side of the middle part of the main shell (1), one side of the auxiliary material cylinder (31) close to the main material cylinder (12) is fixedly communicated with the feeding hopper (33), the feeding motor (32) is fixed on the top wall of the auxiliary material cylinder (31) through screws, the output shaft of the feeding motor (32) penetrates through the side wall of the auxiliary material cylinder (31) and extends to the inside of the auxiliary material cylinder (31) and is fixedly connected with the first rotating shaft (34), the second auger (35) is fixedly sleeved on the outer side of the first rotating shaft (34), the one side of the main casing body (1) is kept away from in compounding motor (39) screw fixation in drive case (15), the output shaft of compounding motor (39) passes the lateral wall of drive case (15) and extends to the inside of drive case (15) and No. two pivot (36) of fixedly connected with, No. two pivot (36) are kept away from the one end of compounding motor (39) and are passed rotary drum (24) and extend to main casing body (1) inside of auxiliary material cylinder (31) below and rotate through bearing and bearing board (38) and be connected, a plurality of bracing pieces of fixedly connected with (37) between bearing board (38) and main casing body (1) inner wall, No. two pivot (36) are located a plurality of compounding blades of fixedly connected with (310) on the outer wall between bearing board (38) and rotary drum (24).

4. The intelligent bio-organic fertilizer processing equipment according to claim 3, wherein the granulation mechanism (4) comprises a heating sleeve (41), a baffle plate (42), a discharge pipe (43), a feed pipe (44), a scraper (45), a fixing plate (46), a blanking port (47), an inclined plate (48), a third rotating shaft (49) and a stirring motor (410), the heating sleeve (41) is fixedly sleeved outside one end of the main casing (1) close to the discharge port (11), the baffle plate (42) is fixedly connected between the heating sleeve (41) and the main casing (1), the feed pipe (44) is fixedly communicated with the upper side of one end of the heating sleeve (41) far away from the discharge port (11), the discharge pipe (43) is fixedly communicated with the lower side of one end of the heating sleeve (41) close to the discharge port (11), and the stirring motor (410) is screwed to one end of the main casing (1) far away from the driving box (15), the output shaft of agitator motor (410) passes the lateral wall of the main casing body (1) and extends to the inside of the main casing body (1) and No. three pivot (49) of fixedly connected with, No. three pivot (49) are kept away from the one end of agitator motor (410) and are passed through the bearing and are rotated with division board (13) and be connected, No. three pivot (49) are close to a plurality of scrapers (45) of fixedly connected with on the one end outer wall of division board (13), a plurality of hang plates (48) of fixedly connected with on the outer wall of No. three pivot (49), the outside of No. three pivot (49) is rotated the cover and is equipped with a plurality of fixed plates (46), fixed plate (46) all with main casing body (1) inner wall fixed connection, four blanking mouth (47).

5. The intelligent processing equipment for the bio-organic fertilizer as claimed in claim 2, wherein the driving gear (22) is meshed with the driven gear (23), and the main charging barrel (12) is arranged above the first auger (25).

6. The intelligent processing equipment for the bio-organic fertilizer as claimed in claim 3, wherein the second rotating shaft (36) is rotatably connected with the inner wall of the rotating drum (24) through a bearing.

7. The intelligent processing equipment for the bio-organic fertilizer as claimed in claim 4, wherein a plurality of the fixing plates (46) are arranged at equal intervals, three inclined plates (48) are fixedly connected between every two adjacent fixing plates (46) and located on the outer wall of the third rotating shaft (49), and four blanking ports (47) on the fixing plates (46) are arranged at equal intervals around the third rotating shaft (49).

8. A processing technology of a biological organic fertilizer is characterized by comprising the following steps;

(1) adding the crushed straw material and the livestock and poultry manure into a fermentation tank, and applying sufficient fermentation liquor, wherein the fermentation time is preferably 20-30 days;

(2) pouring fermented fertilizer into a main material cylinder (12) and organic fertilizer additive into an auxiliary material cylinder (31), starting a material conveying motor (21), a material feeding motor (32) and a material mixing motor (39), conveying the fermented fertilizer by a first packing auger (25), filling the organic fertilizer additive into the fermented fertilizer by a second packing auger (35), and mixing the organic fertilizer additive and the fermented fertilizer by a material mixing blade (310) to prepare a mixture;

(3) starting a stirring motor (410), injecting heat conduction oil into a feeding pipe (44), extruding the mixture through an extrusion hole (14), cutting and granulating through a scraper (45), fully drying, granulating and discharging;

(4) and after granulation and cooling, bagging and packaging the granulated and discharged bio-organic fertilizer particles.

Technical Field

The invention relates to processing equipment and a processing technology thereof, in particular to intelligent processing equipment and a processing technology of a bio-organic fertilizer, and belongs to the technical field of organic fertilizer production.

Background

The biological organic fertilizer is a fertilizer with the effects of both microbial fertilizer and organic fertilizer, which is compounded by using microorganisms with specific functions and organic materials mainly prepared from animal and plant residues (such as livestock and poultry manure, crop straws and the like) through harmless treatment and decomposition, beneficial microorganisms in the biological organic fertilizer enter soil and then form a symbiotic proliferation relation with microorganisms in the soil, the growth of harmful bacteria is inhibited and converted into beneficial bacteria, the synergistic effect of interaction and mutual promotion is achieved, the beneficial bacteria generate a large amount of metabolites in the growth and reproduction process, the decomposition and conversion of organic matters are promoted, various nutrients and stimulating substances can be directly or indirectly provided for crops, and the growth of the crops is promoted and regulated.

At present, bio-organic fertilizer manufacture equipment is formed by the combination of multiple manufacturing process, and under the general condition, mechanical parts such as filter plate, agitator tank, mummification room, material lifting machine need the workman change the material operation in carrying out the material, and the processing step is loaded down with trivial details complicated, and the production cost of manufacture is high, and ejection of compact efficiency is low, is difficult to satisfy bio-organic fertilizer's processing demand.

Disclosure of Invention

The invention aims to solve the problems in the prior art by providing intelligent processing equipment for a bio-organic fertilizer, a processing technology thereof and a production method thereof.

In order to solve the technical problems, the invention provides the following technical scheme:

the invention discloses intelligent processing equipment for bio-organic fertilizer, which comprises a main shell, a material conveying mechanism, a mixing and stirring mechanism and a granulating mechanism, wherein a discharge port is fixedly communicated with the lower side of one end of the main shell, a main material barrel is fixedly communicated with the upper side of the other end of the main shell, a driving box is fixedly connected with one end of the main shell, which is far away from the discharge port, a partition plate is fixedly connected inside the main shell, a plurality of extrusion holes are formed in the partition plate, the granulating mechanism is installed on the main shell on one side of the partition plate, and the material conveying mechanism and the mixing and stirring mechanism are installed.

As preferred, defeated material mechanism includes defeated material motor, driving gear, driven gear, rotary drum, auger, filtration pore, liquid reserve tank and fluid-discharge tube, be equipped with driving gear and driven gear in the drive case, the both ends of driving gear rotation axis all are connected with drive incasement wall rotation through the bearing, the screw fixation has defeated material motor on the drive case keeps away from one side outer wall of the main casing body, the output shaft of defeated material motor passes the lateral wall of drive case and the rotation axis fixed connection of driving gear, one side lateral wall that the drive case is close to the main casing body has the rotary drum through bearing rotation interlude, driven gear is fixed cup joints in the one end outside that the rotary drum is located the drive incasement portion, the fixed cover in one end outside that the rotary drum is located the main casing body portion has been cup jointed with auger, and is a plurality of filtration pore is evenly seted up on the main casing lateral wall of auger below, and is a plurality of, and a liquid discharge pipe is fixedly communicated with one side of the liquid storage tank, which is far away from the discharge hole.

Preferably, the mixing mechanism comprises an auxiliary material cylinder, a feeding motor, a feeding hopper, a first rotating shaft, a second auger, a second rotating shaft, a supporting rod, a supporting plate, a mixing motor and a mixing blade, wherein the auxiliary material cylinder is fixedly communicated with the upper side of the middle part of the main shell body, one side of the auxiliary material cylinder, which is close to the main material cylinder, is fixedly communicated with the feeding hopper, the feeding motor is fixed on the top wall of the auxiliary material cylinder through screws, an output shaft of the feeding motor penetrates through the side wall of the auxiliary material cylinder and extends to the inside of the auxiliary material cylinder and is fixedly connected with the first rotating shaft, the second auger is fixedly sleeved on the outer side of the first rotating shaft, the mixing motor is fixed on one side, which is far away from the main shell body, of the driving box, the output shaft of the mixing motor penetrates through the side wall of the driving box and extends to the inside of the driving box and is fixedly connected with the second rotating shaft, one end, which, a plurality of bracing pieces of fixedly connected with between bearing plate and the main casing internal wall, No. two pivot are located a plurality of compounding blades of fixedly connected with on the outer wall between bearing plate and the rotary drum.

As preferred, granulation mechanism includes heating jacket, baffling board, discharging pipe, inlet pipe, scraper, fixed plate, blanking mouth, hang plate, No. three pivot and agitator motor, the fixed cover of heating jacket is established in the main casing body and is close to the one end outside of discharge gate, fixedly connected with baffling board between heating jacket and the main casing body, the fixed intercommunication of one end upside that the discharge gate was kept away from to the heating jacket has the inlet pipe, the fixed intercommunication of one end downside that the heating jacket is close to the discharge gate has the discharging pipe, agitator motor screw fixation is in the one end that the main casing body is kept away from the drive box, agitator motor's output shaft passes the lateral wall of main casing body and extends to the inside of main casing body and fixedly connected with No. three pivot, agitator motor's one end is kept away from to No. three pivot is passed through the, a plurality of hang plates of fixedly connected with on the outer wall of No. three pivots, the outside of No. three pivots is rotated the cover and is equipped with a plurality of fixed plates, the fixed plate all with main casing inner wall fixed connection, four blanking mouths have all been seted up on the fixed plate.

Preferably, the driving gear is meshed with the driven gear, and the main material barrel is arranged above the first auger.

Preferably, the second rotating shaft is rotatably connected with the inner wall of the rotating drum through a bearing.

Preferably, a plurality of the fixed plate equidistance sets up, adjacent two just be located the three hang plate of equal fixedly connected with on No. three pivot outer walls between the fixed plate, four blanking mouths on the fixed plate encircle No. three pivot equidistance settings.

A processing technology of a biological organic fertilizer comprises the following steps;

(1) adding the crushed straw material and the livestock and poultry manure into a fermentation tank, and applying sufficient fermentation liquor, wherein the fermentation time is preferably 20-30 days;

(2) pouring the fermented fertilizer into the main material cylinder and pouring the organic fertilizer additive into the auxiliary material cylinder, starting the material conveying motor, the feeding motor and the material mixing motor, conveying the fermented fertilizer by the first auger, filling the organic fertilizer additive into the fermented fertilizer by the second auger, and mixing the organic fertilizer additive and the fermented fertilizer by the material mixing blades to prepare a mixture;

(3) starting a stirring motor, filling heat conducting oil into a feeding pipe, extruding the mixture through an extrusion hole, cutting and granulating by a scraper, fully drying to obtain granules and discharging;

(4) and after granulation and cooling, bagging and packaging the granulated and discharged bio-organic fertilizer particles.

The invention has the following beneficial effects: the invention has the characteristics of reasonable structural design and integrated automatic processing, when in use, the first auger can convey the fermented fertilizer after full fermentation forward, automatic filtering can be realized in the conveying process, the mixing blades can mix the organic fertilizer additive with the fermented fertilizer, the viscosity and dryness of the fermented fertilizer are improved, the fermented fertilizer is cut and granulated by the scraper after being extruded, and the fermented fertilizer is discharged after being fully dried and stir-fried.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a structural cross-sectional view of the present invention;

FIG. 2 is a cross-sectional view of the structure of FIG. 1 taken along line A-A of the present invention;

FIG. 3 is a sectional view showing the structure of an auxiliary cartridge according to the present invention;

FIG. 4 is an enlarged view of the structure at B in FIG. 1;

fig. 5 is a schematic view of the structure of the partition plate of the present invention.

In the figure: 1. a main housing; 11. a discharge port; 12. a primary feed cylinder; 13. a partition plate; 14. an extrusion orifice; 15. a drive box; 2. a material conveying mechanism; 21. a material conveying motor; 22. a driving gear; 23. a driven gear; 24. a rotating drum; 25. a first auger; 26. filtering holes; 27. a liquid storage tank; 28. a liquid discharge pipe; 3. a mixing mechanism; 31. an auxiliary charging barrel; 32. a charging motor; 33. a hopper; 34. a first rotating shaft; 35. a second auger; 36. a second rotating shaft; 37. a support bar; 38. a support plate; 39. a mixing motor; 310. mixing blades; 4. a granulation mechanism; 41. heating a jacket; 42. a baffle plate; 43. a discharge pipe; 44. a feed pipe; 45. a scraper; 46. a fixing plate; 47. a blanking port; 48. an inclined plate; 49. a third rotating shaft; 410. a stirring motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.