Maintenance support method and maintenance support program
阅读说明:本技术 维护辅助方法和维护辅助用程序 (Maintenance support method and maintenance support program ) 是由 帆足正和 铃木裕 高西英知 南智也 于 2018-06-22 设计创作,主要内容包括:本发明的维护辅助方法包括:不良情况信息输入部(11)输入关于产品的不良情况信息的步骤;应对措施提取部(12)参照不良情况处理数据,提取与由不良情况信息确定的不良情况对应的应对措施的步骤;操作流程输出部(13)参照操作流程数据,提取通过应对措施提取部(12)提取的与应对措施对应的操作流程,输出对提取出的操作流程进行说明的操作流程信息的步骤。(The maintenance assisting method of the present invention includes: a step in which a failure information input unit (11) inputs failure information about a product; a step in which a countermeasure extraction unit (12) extracts countermeasures corresponding to the failure specified by the failure information, with reference to the failure processing data; and a step in which an operation flow output unit (13) extracts an operation flow corresponding to the countermeasure extracted by the countermeasure extraction unit (12) with reference to the operation flow data, and outputs operation flow information describing the extracted operation flow.)
1. A maintenance assistance method, comprising:
a failure information input step of inputting failure information on a product;
a countermeasure extraction step of extracting a countermeasure corresponding to a malfunction specified by the malfunction information with reference to malfunction processing data corresponding to a countermeasure for eliminating each of a plurality of malfunctions that may occur in the product, for each of the plurality of malfunctions of the product; and
and an operation flow output step of referring to operation flow data corresponding to an operation flow for implementing each of the plurality of measures for the plurality of measures included in the failure processing data, extracting the operation flow corresponding to the measure extracted by the measure extraction step, and outputting operation flow information describing the extracted operation flow.
2. The maintenance assistance method according to claim 1, characterized in that:
in the failure information input step, identification information individually assigned to each of a plurality of failures that may occur in the product is input as the failure information.
3. The maintenance assistance method according to claim 1 or 2, characterized in that:
in the failure information input step, log data of the product is input as the failure information.
4. The maintenance assistance method according to any one of claims 1 to 3, characterized by:
the failure information input step includes an object component determination step of displaying a product configuration diagram showing a plurality of components constituting the product, displaying a decomposition configuration diagram in which the selected components are decomposed in stages in accordance with a 1 st selection operation of any one of the components in the product configuration diagram, and determining a component to be maintained in accordance with a 2 nd selection operation in the decomposition configuration diagram by a user,
the name of the component for which failure information is determined in the target component determination step is input as the failure information.
5. The maintenance assistance method according to any one of claims 1 to 4, characterized by:
in the countermeasure extraction step, in the case where a plurality of countermeasures are extracted,
in the operation flow output step, any one of the plurality of countermeasures is selected in response to the 3 rd selection operation, and the operation flow corresponding to the selected countermeasure is extracted.
6. The maintenance assistance method according to any one of claims 1 to 5, characterized by:
in the countermeasure extraction step, the malfunction processing data stored in the 1 st server is referred to by communicating with the 1 st server.
7. The maintenance assistance method according to any one of claims 1 to 6, characterized by:
in the operation flow output step, the operation flow data stored in the 2 nd server is referred to by communicating with the 2 nd server.
8. The maintenance assistance method according to any one of claims 1 to 7, characterized by:
in the operation flow output step, when the extracted operation flow includes a plurality of sub-processes, the operation flow information of the sub-process selected by the 4 th selection operation is output.
9. The maintenance assistance method according to claim 8, characterized in that:
the countermeasures include replacement of the prescribed components,
the operation flow corresponding to the countermeasure in the operation flow data includes, as the plurality of sub-steps, a plurality of stages of disassembly operations required for replacing the predetermined component.
10. The maintenance assistance method according to claim 8 or 9, characterized in that:
the operation flow information is a video explaining the operation contents in the sub-process.
11. A maintenance support program executed in a terminal device, the program causing the terminal device to function as:
a failure information input unit for inputting failure information about a product;
a countermeasure extraction unit that extracts, for each of a plurality of possible malfunctions of the product, a countermeasure corresponding to the malfunction specified by the malfunction information, with reference to malfunction processing data corresponding to a countermeasure for eliminating each of the plurality of malfunctions; and
and an operation flow output unit that extracts an operation flow corresponding to the countermeasure extracted by the countermeasure extraction unit with reference to operation flow data corresponding to an operation flow for implementing each of the plurality of countermeasures with respect to the plurality of countermeasures included in the failure processing data, and outputs operation flow information describing the extracted operation flow.
Technical Field
The present disclosure relates to a maintenance support method and a maintenance support program.
Background
Disclosure of Invention
The present disclosure has been made in view of this background, and provides a maintenance support device and a maintenance support program that can support rapid product maintenance at the location of a product.
Specifically, an example of the maintenance support method according to the present disclosure includes: a defective condition information input step of outputting defective condition information on a product by a terminal device; and a countermeasure extraction step of extracting a countermeasure corresponding to the malfunction specified by the malfunction information with reference to malfunction processing data corresponding to countermeasures for eliminating each malfunction for each of a plurality of malfunctions that may occur in the product. In addition, a maintenance support method according to an example of the present disclosure includes: and an operation flow output step of referring to operation flow data corresponding to an operation flow for executing each countermeasure with respect to each of the plurality of countermeasures included in the failure processing data, extracting the operation flow corresponding to the countermeasure extracted in the countermeasure extraction step, and outputting operation flow information describing the operation flow of the extracted operation flow.
According to this method, when a user (such as a maintenance operator of a product) accessing a terminal device at a location of the product recognizes a malfunction occurring in the product and inputs malfunction information into the terminal device, a countermeasure for eliminating the malfunction is extracted by the countermeasure extraction step based on the malfunction information input by the malfunction information input step.
Then, an operation flow corresponding to the countermeasure is extracted by the operation flow output step, and operation specification information describing the operation flow is output. The maintenance operator or the like can thus refer to the outputted operation specification information and promptly perform an operation for eliminating the trouble by a correct flow. As such, with the present disclosure, rapid maintenance of the product at the location of the product can be assisted.
According to the maintenance assisting method and the maintenance assisting program of the present disclosure, the maintenance operator who accesses the location of the product can assist the implementation of the rapid maintenance of the product at the location by recognizing the corresponding measure for eliminating the bad condition occurring in the product and the operation flow thereof.
Drawings
Fig. 1 is a diagram for explaining a state in which maintenance of products installed in a house is performed in
Fig. 2 is a diagram for explaining the configuration of the tablet terminal apparatus in which the maintenance support method and the maintenance support program according to the present disclosure are executed in
Fig. 3 is a diagram for explaining maintenance data held in a storage unit of a terminal device in
Fig. 4 is a diagram for explaining video data of an operation flow of a corresponding apparatus for eliminating a defective condition of a product in
Fig. 5 is a diagram for explaining the machine-type top page screens in
Fig. 6 is a diagram for explaining an error code list screen in
Fig. 7 is a flowchart of maintenance support processing executed by the terminal device in
Fig. 8 is a diagram for explaining the countermeasure extraction screens in
Fig. 9 is a diagram for explaining operation flow screens in
Fig. 10 is a diagram for explaining the maintenance site designation screen in
Fig. 11 is a diagram for explaining component tree screens in
Fig. 12 is a view for explaining a sub-process list screen in the case where
Fig. 13 is a view for explaining a substep list screen in the case where substep 6 is selected in
Detailed Description
Examples of embodiments of the present disclosure will be described below with reference to the drawings. The present invention is not limited to the following embodiments.
[1. mode of use of terminal device ]
Fig. 1 shows a usage pattern of a terminal device that executes the maintenance support method and the maintenance support program of the present disclosure. The
The controller 71 transmits data of the monitored operating states of the actuators and detection signals of the sensors to a support server 520 (corresponding to a server of the present disclosure) at any time or at regular intervals via a
The
In addition to the configuration in which all of the information on the various home electric appliances is stored in the
[2. Structure of terminal device ]
Next, the configuration of the
The
The
The
The
Next, the
Fig. 3 illustrates a case where the symptom "ice maker is abnormal", the detection condition "ice making motor rotation is abnormal", and the countermeasures "(1) removal of foreign matter biting into the ice maker rotation portion, (2) replacement of the ice maker, (3) replacement of the control board" correspond to the error code H21.
The
Here, as shown in fig. 4, when the countermeasure for eliminating the malfunction is divided into a plurality of sub-steps (sub-steps 1 to 6 are illustrated in fig. 4), the operation video data is stored separately for each sub-step. In the example of fig. 4, in order to replace the syringe AS, six sub-processes of "micro-freezer door" in the
For the
[3. maintenance support treatment ]
Next, a maintenance support process performed by the
Here, although the following description will be given of a case where the model name of the
In the
For example, when the model-related
In the
Step S1 of fig. 7 is a process performed by the failure
Steps S2 to S4 are processes performed by the
In the next step S3, the
Steps S5 to S6 and S10 are processing performed by the operation
Fig. 9 illustrates the
The "measure (2) replacement ice maker AS" includes three sub-processes of "sub-process 1 ice making chamber-fresh freezing chamber door", "sub-process 2 ice maker (ice sheet first page)", and "sub-process 3 ice maker AS". The operation
The maintenance operator can select any one of the
A case where "ice making chamber door-fresh freezing chamber door for
When there is a playback instruction of the operation video (touch operation of the
In addition, the maintenance operator can select and recognize the explanatory text and the operation video for each sub-process in the operation flow of the countermeasure. Therefore, compared with the case of collectively recognizing the explanatory text and the operation video of all the operation flows of the countermeasures, the information of the operation flows can be efficiently acquired, and the maintenance operation can be performed quickly.
On the other hand, when the instruction to play the operation video is not made in step S6, the operation
[4 ] other embodiments relating to the input of failure condition information ]
In the above example of the present embodiment, the case where the error code is input as the failure condition information is exemplified, but the name of the failure condition ("ice maker abnormal" or the like) may be input. In this case, the
In addition, log data stored in
In addition, a location where maintenance is performed may be input as the failure information. In this case, the maintenance operator selects and operates the disassembly
The maintenance
With respect to the door configuration diagram 151, the maintenance operator can select any one of the refrigerating compartment left door PCL, the refrigerating compartment right door PCR, the ice making compartment door IC, the fresh freezing compartment door SC, the freezing compartment door FC, and the vegetable compartment door VC, for example, by a touch operation. In addition, with respect to the in-compartment layout diagram 152, the maintenance operator can select any one of the refrigerating compartment interior, the ice-making/fresh-freezing/freezing compartment interior, and the vegetable compartment interior by, for example, touch operation.
Further, with respect to the
When the maintenance operator selects any one of the door layout drawing 151, the in-house layout drawing 152, the ceiling drawing 153, and the machine room layout drawing 154 (corresponding to the 1 st operation of the present disclosure) by a touch operation or the like, the failure
Fig. 11 illustrates a case where the maintenance operator selects the refrigerator compartment with respect to the compartment
The maintenance operator can select a component to be maintained from among the components displayed on the
The
The operation
As shown in fig. 12, the operation
The state of the
The operation
Fig. 13 illustrates a state in which the sub-step 6 (syringe AS) is selected. In fig. 13, the operation
In this way, when the countermeasure is divided into several sub-steps, the maintenance operator can select the sub-step for which the operation flow is desired to be known, and can recognize the explanation section and the explanation video. Therefore, according to this method, the maintenance operator can quickly perform the maintenance operation by efficiently recognizing only the operation flow of the sub-process to be known, as compared with the case where all the operation flows of the countermeasures are output together with the explanatory text and the explanatory video.
[5 ] other embodiments ]
In the above embodiments, the refrigerator is described as an example of the product of the present disclosure, but the product of the present disclosure can be applied to various products such as home electric appliances, vehicles, and manufacturing apparatuses other than the refrigerator.
In the above embodiment, as shown in fig. 1, the
In the above-described embodiment, the example in which the processing for displaying the operation flow of the countermeasure on the
In the above-described embodiment, the tablet-
As described above, an example of the maintenance support method according to the present disclosure is a maintenance support method performed by a terminal device, for example. An example maintenance support method of the present disclosure includes: a failure information input step of inputting failure information on a product; and a countermeasure extraction step of extracting a countermeasure corresponding to the failure specified by the failure information with reference to failure processing data corresponding to countermeasures for eliminating each of the plurality of failures with respect to each of the plurality of failures that may occur in the product. In addition, a maintenance support method according to an example of the present disclosure includes: and an operation flow output step of referring to operation flow data corresponding to an operation flow for executing each countermeasure with respect to each of the plurality of countermeasures included in the failure processing data, extracting the operation flow corresponding to the countermeasure extracted in the countermeasure extraction step, and outputting operation flow information describing the operation flow of the extracted operation flow.
According to this method, in the adverse situation information input step, when a user of the terminal device (a maintenance operator of the product or the like) inputs the adverse situation information on the product, the countermeasure for eliminating the adverse situation is extracted by the countermeasure extraction step. Then, an operation flow corresponding to the countermeasure is extracted by the operation flow output step, and operation specification information describing the operation flow is output. The maintenance operator or the like can easily understand the operation flow of the countermeasure for eliminating the trouble of the product by recognizing the operation specification information. Thus, according to this method, it is possible to assist the implementation of rapid maintenance of the product at the location of the product.
In the maintenance support method according to the example of the present disclosure, the failure information input step may input, as the failure information, identification information that is individually assigned to each of a plurality of failures that may occur in the product.
According to this method, the user of the terminal device can obtain the operation instruction information of the countermeasure for eliminating the malfunction by inputting the identification information individually assigned to the malfunction, such as the error code output from the product when the malfunction occurs, the name of the typical malfunction of the product, and the like, as the malfunction information.
In the maintenance support method according to the example of the present disclosure, the failure information input step may input measurement data on an operation of the product measured in the product as the failure information.
According to this method, the user of the terminal device can obtain the operation instruction information of the countermeasure for eliminating the malfunction by inputting the measurement data on the operation of the product as the malfunction information.
In the maintenance support method according to the example of the present disclosure, the failure information input step may include an object component determination step of displaying a product configuration diagram showing a plurality of components constituting the product on a display or the like, displaying a breakdown configuration diagram in which the selected components are broken down in stages according to a 1 st selection operation of any one of the components in the product configuration diagram, determining the component to be maintained according to a 2 nd selection operation in the breakdown configuration diagram performed by the user, and inputting the name of the component for which the failure information is determined in the object component determination step as the failure information. In this case, in the maintenance support method according to the example of the present disclosure, the name of the component determined in the target component determining step may be input as the failure information.
According to this method, the maintenance operator or the like determines the component to be maintained from the product configuration diagram and the exploded configuration diagram by the target component determination step, and thereby can obtain the operation instruction information for eliminating the malfunction.
In the maintenance support method according to the example of the present disclosure, when the plurality of countermeasures are extracted in the countermeasure extraction step, any one of the plurality of countermeasures may be selected in the operation flow output step in accordance with the 3 rd selection operation, and the operation flow corresponding to the selected countermeasure may be extracted.
According to this method, when a plurality of countermeasures are extracted, a maintenance operator or the like can select any one of the countermeasures to obtain the operation instruction information thereof.
In the maintenance support method according to the example of the present disclosure, the countermeasure extraction step may refer to the failure processing data stored in the 1 st server by communicating with the 1 st server via a network, for example.
According to this method, it is possible to acquire the malfunction processing data about the product in which the malfunction occurs by communication with the 1 st server. Therefore, according to this method, the terminal device can realize maintenance assistance corresponding to various types and other models of products without having a large-capacity storage unit.
In the maintenance support method according to the example of the present disclosure, the operation flow output step may refer to the operation flow data stored in the 2 nd server by communicating with the 2 nd server via a network, for example.
According to this method, the operation flow data on the product in which the bad condition occurs can be acquired through communication with the 2 nd server. Therefore, according to this method, the terminal device can realize maintenance assistance corresponding to various types and other models of products without having a large-capacity storage unit.
In the maintenance support method according to the example of the present disclosure, when the extracted operation flow includes a plurality of sub-processes, the operation flow output step may output operation flow information of the sub-process selected by the 4 th selection operation.
According to this method, when a plurality of sub-processes are included in the operation flow of the countermeasure, the maintenance operator or the like can select and output only the operation specification information of the sub-process determined to be necessary for confirmation by the 4 th selection operation. In this way, by limiting the operation specification information to the required sub-processes and outputting the operation specification information, the time required for performing the maintenance can be shortened as compared with a case where the operation specification information of all the sub-processes is output at once.
In the maintenance support method according to the example of the present disclosure, the countermeasure includes replacement of a predetermined component. In this case, in the maintenance support method according to the example of the present disclosure, the operation flow corresponding to the countermeasure in the operation flow data may include, as a plurality of sub-steps, a plurality of stages of disassembly operations required for replacing the predetermined component.
According to this method, the user of the terminal device who understands the decomposition operation flow to some extent can be efficiently provided with the operation instruction information limited to the desired decomposition location.
In the maintenance support method according to the example of the present disclosure, the operation instruction information may be a video for instructing the content of the operation in the sub-step.
According to this method, the operation flow in each sub-process can be easily understood by a maintenance operator of the product or the like through the video.
The maintenance support program according to an example of the present disclosure is, for example, a maintenance support program executed in a terminal device. An example of the maintenance support program according to the present disclosure causes, for example, a terminal device to function as a failure information input unit, a countermeasure extraction unit, and an operation flow output unit. The failure information input unit inputs failure information about a product. The countermeasure extraction unit extracts a countermeasure corresponding to a malfunction specified by the malfunction information with reference to malfunction processing data corresponding to a countermeasure for eliminating each of a plurality of malfunctions that may occur in a product, for each of the plurality of malfunctions. The operation flow output unit extracts an operation flow corresponding to the countermeasure extracted by the countermeasure extraction unit with reference to operation flow data corresponding to an operation flow for executing each of a plurality of countermeasures included in the failure processing data, and outputs operation flow information describing the extracted operation flow.
For example, by executing such a program by the terminal device and causing the terminal device to function as the failure information input unit, the countermeasure extraction unit, and the operation flow output unit, as in the maintenance support method described above, countermeasures for eliminating a failure occurring in a product and operation flows of the countermeasures are extracted, and operation explanatory information explaining the operation flows is output. Thus, the user (e.g., a maintenance operator) of the terminal device can recognize the operation description procedure and easily understand the operation flow. Therefore, according to such a program, it is possible to assist the implementation of rapid maintenance of the product at the location of the product.
In addition, the maintenance support method according to an example of the present disclosure may include an operation flow output step of extracting an operation flow corresponding to the measure selected by the 1 st selection operation with reference to operation flow data corresponding to an operation flow for implementing each measure among a plurality of measures for eliminating a possible problem of the product, based on the 1 st selection operation, and when the extracted operation flow includes a plurality of sub-processes, selecting any of the sub-structures based on the 2 nd selection operation, and outputting operation flow information describing the operation flow of the selected sub-process.
According to this method, when the user of the terminal device (such as a maintenance operator of a product) performs the 1 st selection operation of selecting a countermeasure for eliminating a problem occurring in the product, the operation flow of the selected corresponding process is extracted by the operation flow output step. When the extracted operation flow includes a plurality of sub-processes, any one of the sub-processes is selected in accordance with the 2 nd selection operation performed by the user, and operation flow information of the selected sub-process is output. Thus, the user can select and output only the operation flow information of the sub-process to be known in the operation flow of the measure. Therefore, according to this method, the explanation of the desired operation flow by the maintenance operator or the like can be taught more quickly than in the case where all the operation flow information of the countermeasure is output at once.
In the maintenance support method according to the example of the present disclosure, the countermeasure includes replacement of a predetermined component. In this case, the operation flow corresponding to the countermeasure in the operation flow data may include, as a plurality of sub-steps, a plurality of stages of decomposition operations necessary for replacing the predetermined component.
According to this method, operation flow information can be efficiently provided by limiting the necessary decomposition sites to maintenance operators who understand the decomposition operation flow to some extent.
In the maintenance support method according to the example of the present disclosure, the operation flow information may be a video that describes the operation content in the sub-process.
According to this method, the maintenance operator or the like can easily understand the operation flow in each sub-process through the video.
In the maintenance support method according to the example of the present disclosure, the operation flow data stored in the server may be referred to by communicating with the server via a network, for example, in the operation flow output step.
According to this method, it is possible to acquire operation flow data on a product in which a malfunction has occurred by communication with the server. Therefore, the terminal device does not have a large-capacity storage unit, and can realize maintenance assistance corresponding to various types and other types of products.
The maintenance support program according to an example of the present disclosure is executed in, for example, a terminal device. Specifically, the maintenance support program according to an example of the present disclosure may be configured as follows: the terminal device is caused to function as an operation flow output unit which refers to operation flow data corresponding to an operation flow for implementing each countermeasure among a plurality of countermeasures for eliminating a possible problem of a product in accordance with the 1 st selection operation, extracts an operation flow corresponding to the countermeasure selected in the 1 st selection operation, selects any sub-process in accordance with the 2 nd selection operation when the extracted operation flow includes a plurality of sub-processes, and outputs operation flow information describing the operation flow of the selected sub-process.
For example, by executing such a maintenance support program by the terminal device and causing the terminal device to function as the operation flow output unit, it is possible to select and output only the operation flow information of the sub-process to be confirmed in the operation flow of the countermeasure for eliminating the problem occurring in the product, as in the maintenance support method described above. Therefore, compared to a case where all the operation flow information of the countermeasure is output at once, the user of the terminal device (such as a maintenance operator of the product) can be quickly instructed to describe a desired operation flow by such a program.
Industrial applicability
As described above, the present disclosure provides a maintenance support method and a maintenance support program capable of providing a maintenance operator who accesses a location of a product with information on countermeasures for eliminating a problem occurring in the product and an operation flow thereof. Therefore, the present invention can be applied to an auxiliary use for quick maintenance of various products.
Description of the reference numerals
1 terminal device
10 control unit
10a CPU
10b memory
11 bad condition information input part
12 countermeasure extraction section
13 operation flow output part
15 control program
21 loudspeaker
22 communication unit
30 touch panel
31 display
32 touch switch
40 storage unit
50. Model data of 50a, 50 b-50 n
51. 51a, 51b to 51n failure handling data
52. 52a, 52 b-52 n operational flow data
53. 53a, 53b to 53n operation video data
70 refrigerator
71 controller
72 operating part
100 model home page picture
101 relevant message button for each model
102 error code button
103 diagnostic button for each symptom
104 decomposing key button
105 parts price list button
106 technical explanation button
110 error code list screen
112 selection button
120 response extraction screen
123-125 countermeasures
126 selection button
130 flow of operation
131 to 133 display area
141-143 display area
141a description text
141b video area
150 maintenance site designation screen
152 library configuration map
153 top view of
154 mechanical Chamber layout
160 parts tree picture
170 sub-process list screen
171a description text
171b video area
171 to 176 display area
176a description text
176b video area
500 gateway
510 communication network
520 support server
521 log data
P maintenance operator (user)
H house (product position)
H01, H02 Hn error codes.
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