Chain monitoring system
阅读说明:本技术 链条监视系统 (Chain monitoring system ) 是由 冈崎吉洋 柴山智成 关野祐司 于 2019-07-29 设计创作,主要内容包括:本发明提供一种链条监视系统,设置空间较小,不会增大制造成本和维护成本,能够检测中央链节和侧链节的局部断裂。设置在环状链条(1)的循环路径的规定部位的链条异常检测装置(10)具备测定开始位置检测单元(21)、基准位置检测单元(22)以及距离测定单元(23)。测定开始位置检测装置(21)检测测定开始位置(20)来到了第一规定位置(P1)的情况,基准位置检测装置(22)检测基准位置(RP)来到了第二规定位置(P2)的定时。距离测定部件(23)按照所述定时来测定从基准位置(RP)到后续的基准位置(RP)的距离(D)。具备:在同一基准位置(RP)计算本次测定出的距离(D)与上次测定出的距离(D)的差分;以及断裂判定单元,基于由所述差分计算单元计算出的差分来判定有无局部断裂。(The invention provides a chain monitoring system which has a small installation space, does not increase the manufacturing cost and the maintenance cost, and can detect the local fracture of a central chain link and a side chain link. A chain abnormality detection device (10) provided at a predetermined position of a circulation path of an endless chain (1) is provided with a measurement start position detection means (21), a reference position detection means (22), and a distance measurement means (23). A measurement start position detection device (21) detects when the measurement start position (20) has reached the first predetermined position (P1), and a reference position detection device (22) detects when the Reference Position (RP) has reached the second predetermined position (P2). A distance measuring unit (23) measures the distance (D) from the Reference Position (RP) to the subsequent Reference Position (RP) in accordance with the timing. The disclosed device is provided with: calculating the difference between the distance (D) measured this time and the distance (D) measured last time at the same Reference Position (RP); and a fracture determination unit that determines whether or not there is a local fracture based on the difference calculated by the difference calculation unit.)
1. A chain monitoring system for monitoring the state of an endless chain by a chain abnormality detection device provided at a predetermined position of a predetermined circulation path in a chain facility including the endless chain formed by connecting a plurality of links and a drive device therefor, in a state where the endless chain is circulated along the predetermined circulation path,
the chain abnormality detection device is provided with a measurement start position detection means, a reference position detection means, and a distance measurement means,
the measurement start position detection means detects that the measurement start position of the endless chain has reached a first predetermined position,
the reference position detecting means detects that the measurement reference position of the endless chain has reached a second predetermined position,
the distance measuring means measures a distance from the measurement reference position to a subsequent measurement reference position each time the reference position detecting means detects that the measurement reference position has reached the second predetermined position,
the chain monitoring system includes:
a storage unit that stores the distance measured by the distance measuring unit in accordance with the measurement reference position;
a difference calculation unit that calculates a difference between the distance measured this time and the distance measured the previous time and/or the previous time at the same measurement reference position; and
and a breakage determination unit configured to determine whether or not the endless chain has a partial breakage based on the difference calculated by the difference calculation unit.
2. A chain monitoring system for monitoring the state of an endless chain by a chain abnormality detection device provided at a predetermined position of a predetermined circulation path in a chain facility including the endless chain formed by connecting a plurality of links and a drive device therefor, in a state where the endless chain is circulated along the predetermined circulation path,
the chain abnormality detection device is provided with a measurement start position detection means, a reference position detection means, and a distance measurement means,
the measurement start position detection means detects that the measurement start position of the endless chain has reached a first predetermined position,
the reference position detecting means detects that the measurement reference position of the endless chain has reached a second predetermined position,
the distance measuring means measures a distance from the measurement reference position to a subsequent measurement reference position each time the reference position detecting means detects that the measurement reference position has reached the second predetermined position,
the chain monitoring system includes:
a storage unit that stores the distance measured by the distance measuring unit in accordance with the measurement reference position, and stores an initial distance that is the distance when the endless chain first circulates in the chain facility; and
and a breakage determination unit configured to determine whether or not the endless chain has partially broken at the same measurement reference position based on the distance measured this time and the initial distance.
3. The chain monitoring system as recited in claim 1 or 2,
the chain abnormality detection device is provided on the endless chain upstream of and near a tension-maximizing portion where the tension applied to the endless chain is maximized.
4. The chain monitoring system as set forth in claim 3,
the chain abnormality detection device is provided on the endless chain upstream of a driven portion of the endless chain driven by the drive device and in the vicinity of the driven portion.
5. The chain monitoring system as set forth in any one of claims 1 to 4,
the endless chain includes:
a center link formed of an elongated annular member or a rod-like member having pin holes penetrating in the vertical direction at front and rear end portions;
a pair of upper and lower links each formed of a plate-like member having a pin hole penetrating in a vertical direction at front and rear end portions thereof; and
a connecting pin connecting the center link and the pair of upper and lower side links,
the reference position is a front end portion of the center link.
6. The chain monitoring system as set forth in claim 1,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
7. The chain monitoring system as set forth in claim 3,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
8. The chain monitoring system as set forth in claim 4,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
9. The chain monitoring system as set forth in claim 5,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
10. The chain monitoring system as set forth in claim 1,
the chain device further includes an automatic oil supply unit that supplies oil to the endless chain when the rate of change of the difference calculated by the difference calculation unit becomes a predetermined value or more.
Technical Field
The present invention relates to a chain monitoring system for monitoring a state of an endless chain by a chain abnormality detection device provided at a predetermined position of a predetermined circulation path in a chain facility including the endless chain connecting a plurality of links and a drive device thereof, in a state where the endless chain circulates along the predetermined circulation path.
Background
As a chain monitoring system for detecting breakage of an endless chain, there is a system in which: the stop of the chain when the chain of the sludge scraper is completely broken due to corrosion, abrasion, external force, or the like is detected, an alarm is issued, and the drive motor is stopped (for example, see patent document 1).
As a chain monitoring system that detects an abnormal state causing a complete breakage before the endless chain is completely broken, there is a system in which: in a conveyor chain in which a center link and a side link pin are coupled to each other for use in a coating line of an automobile or the like, complete breakage of the chain is prevented by directly detecting breakage (partial breakage) of one side (one connecting portion) of the center link due to fatigue (see, for example, patent document 2).
Patent document 1: japanese Kokoku publication Sho 57-20320
Patent document 2: japanese examined patent publication (Kokoku) No. 07-52096
The chain monitoring system (the conveyor chain breakage detection device 1) of
Each of the
A
The
Since the
A projector is disposed on one side and a pair of right and left photoelectric cells 15 as light receivers are disposed on the other side with respect to the
When the
However, in the chain monitoring system as in
Further, since the
Further, although a local breakage of the
Disclosure of Invention
In view of the above circumstances, an object of the present invention is to provide a chain monitoring system that has a small installation space, does not increase the manufacturing cost and the maintenance cost, and can detect a breakage of one of the pair of upper and lower side links in addition to a partial breakage of the center link.
The gist of the present invention is as follows.
[1] A chain monitoring system for monitoring the state of an endless chain by a chain abnormality detection device provided at a predetermined position of a predetermined circulation path in a chain facility including the endless chain formed by connecting a plurality of links and a drive device therefor, in a state where the endless chain is circulated along the predetermined circulation path,
the chain abnormality detection device is provided with a measurement start position detection means, a reference position detection means, and a distance measurement means,
the measurement start position detection means detects that the measurement start position of the endless chain has reached a first predetermined position,
the reference position detecting means detects that the measurement reference position of the endless chain has reached a second predetermined position,
the distance measuring means measures a distance from the measurement reference position to a subsequent measurement reference position each time the reference position detecting means detects that the measurement reference position has reached the second predetermined position,
the chain monitoring system includes:
a storage unit that stores the distance measured by the distance measuring unit in accordance with the measurement reference position;
a difference calculation unit that calculates a difference between the distance measured this time and the distance measured the previous time and/or the previous time at the same measurement reference position; and
and a breakage determination unit configured to determine whether or not the endless chain has a partial breakage based on the difference calculated by the difference calculation unit.
[2] A chain monitoring system for monitoring the state of an endless chain by a chain abnormality detection device provided at a predetermined position of a predetermined circulation path in a chain facility including the endless chain formed by connecting a plurality of links and a drive device therefor, in a state where the endless chain is circulated along the predetermined circulation path,
the chain abnormality detection device is provided with a measurement start position detection means, a reference position detection means, and a distance measurement means,
the measurement start position detection means detects that the measurement start position of the endless chain has reached a first predetermined position,
the reference position detecting means detects that the measurement reference position of the endless chain has reached a second predetermined position,
the distance measuring means measures a distance from the measurement reference position to a subsequent measurement reference position each time the reference position detecting means detects that the measurement reference position has reached the second predetermined position,
the chain monitoring system includes:
a storage unit that stores the distance measured by the distance measuring unit in accordance with the measurement reference position, and stores an initial distance that is the distance when the endless chain first circulates in the chain facility; and
and a breakage determination unit configured to determine whether or not the endless chain has partially broken at the same measurement reference position based on the distance measured this time and the initial distance.
[3] The chain monitoring system according to [1] or [2], wherein,
the chain abnormality detection device is provided on the endless chain upstream of and near a tension-maximizing portion where the tension applied to the endless chain is maximized.
[4] The chain monitoring system according to [3], wherein,
the chain abnormality detection device is provided on the endless chain upstream of a driven portion of the endless chain driven by the drive device and in the vicinity of the driven portion.
[5] The chain monitoring system according to any one of the above [1] to [4], wherein,
the endless chain includes:
a center link formed of an elongated annular member or a rod-like member having pin holes penetrating in the vertical direction at front and rear end portions;
a pair of upper and lower links each formed of a plate-like member having a pin hole penetrating in a vertical direction at front and rear end portions thereof; and
a connecting pin connecting the center link and the pair of upper and lower side links,
the reference position is a front end portion of the center link.
[6] The chain monitoring system according to item [1], wherein,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
[7] The chain monitoring system according to [3], wherein,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
[8] The chain monitoring system according to [4], wherein,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
[9] The chain monitoring system according to [5], wherein,
the breakage determination means determines whether or not the endless chain has partially broken, based on the rate of change of the difference calculated by the difference calculation means.
[10] The chain monitoring system according to item [1], wherein,
the chain device further includes an automatic oil supply unit that supplies oil to the endless chain when the rate of change of the difference calculated by the difference calculation unit becomes a predetermined value or more.
ADVANTAGEOUS EFFECTS OF INVENTION
As described above, the chain monitoring system according to the present invention mainly has the following operational effects.
(1) A chain abnormality detection device provided at a predetermined position of a circulation path of an endless chain in a chain facility can be configured compactly and simply, and an installation space of a chain monitoring system can be reduced and an increase in manufacturing cost can be suppressed.
(2) By configuring the sensor of the chain abnormality detection device to be a non-contact sensor that does not contact the endless chain, it is possible to suppress an increase in maintenance cost.
(3) The chain abnormality detection device includes a measurement start position detection means, a reference position detection means, and a distance measurement means, and is capable of detecting a partial fracture of a center link and a partial fracture of a pair of side links by sequentially measuring the link lengths of the endless chain in accordance with the link numbers by these means and determining whether or not the endless chain is partially fractured by the fracture determination means.
(4) By providing the chain abnormality detection device upstream of and in the vicinity of a tension maximum portion where the tension acting on the endless chain becomes maximum in the endless chain, the elongation of the link length due to wear and the elongation of the link length due to partial breakage can be clearly distinguished, and the partial breakage of the endless chain can be reliably detected.
Drawings
Fig. 1 is a schematic plan view showing a chain monitoring system according to an embodiment of the present invention.
Fig. 2 is an exploded perspective view of the endless chain.
Fig. 3 is a perspective view of the chain abnormality detection device.
Fig. 4 is a partial longitudinal sectional view of the chain abnormality detection device as viewed from the front.
Fig. 5 is a front perspective view showing a sensor of the chain abnormality detecting device.
Fig. 6 is a front view of the chain abnormality detecting device.
Fig. 7 is a plan view showing a partially broken center link taken out.
Fig. 8 is a graph showing the relationship between the link number and the difference in link length.
Description of the symbols
1 Ring chain
2 drive device
3 drive sprocket
4 steering wheel
5 steering roll
6 tensioner
7 sliding vehicle
8 running roller
9 guide rail
10 chain abnormality detection device
10A transceiver
10B control part
10C memory cell
11 center link
11A pinhole
12 side chain segment
12A pin hole
13 connecting pin
20 reflecting plate
21 reflection type photoelectric sensor (measurement start position detection unit)
22 transmission type photoelectric sensor (reference position detecting unit)
22A projector
22B light receiver
23 laser CCD Length measuring sensor (distance measuring unit)
23A projector
23B light receiver
24 support member
25 sensor controller
A chain equipment
B driven part
C circulation path
Initial link length of D0
D distance (chain link length) from measurement reference position to subsequent measurement reference position
E magnetic yoke
Local fracture of F
L1, L2, L3 light
P1 first prescribed position
P2 second prescribed position
RP measurement reference position
Width of measurement of W
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
In the following embodiments, the left and right sides are defined with the traveling direction of the endless chain set to front and the opposite direction set to back and directed forward, and the left side is taken as a front view.
< chain device >
In a chain apparatus a shown in a schematic plan view in fig. 1, an
The chain apparatus a includes a chain monitoring system for monitoring the state of the
The chain facility a of the present invention is preferably a conveyor line of an automobile, for example, and the
In the chain apparatus a, the
In the present application, "partial breakage" of one side of the center link of the
The chain monitoring system detects a partial breakage of the
For example, the partially broken link is replaced while the partially broken link is moved to a position where the tension acting on the
< chain monitoring System >
In the chain monitoring system according to the embodiment of the present invention, in the chain equipment a, the state of the
The chain
Therefore, the chain
The tension acting on the
For example, in the case where the chain equipment a of the present invention is an automobile conveyor line, if the tension acting on the
As shown in fig. 1 in particular, a more preferred embodiment of the chain
(Ring chain)
As shown in the exploded perspective view of fig. 2, the
The
The side links 12 are formed of plate-like members having
The connecting
As shown in the perspective view of fig. 3 and the front view of fig. 6, pulleys 7, … … are attached to the
As shown in the perspective view of fig. 3 and the partial longitudinal sectional view of fig. 4, the
(constitution of chain abnormality detecting device)
As shown in the perspective view of fig. 3, the partial longitudinal sectional view of fig. 4, and the front view of fig. 6, the chain
The chain
The reflection type
The
The laser type CCD
As shown in the front perspective view of fig. 5 and the front view of fig. 6, the
The laser CCD
The laser CCD
(operation of chain abnormality detector: measurement of chain Link Length)
A
Light L2 is projected from the
As shown in fig. 5, at the above-described timing, the laser CCD
When the reflection plate 19 of the
The link lengths measured for each of the
(operation of chain abnormality detecting device: first breakage judging method)
The
The difference calculation unit calculates the difference between the link length measured this time and the link length measured the previous time and/or before at the same measurement reference position RP.
The breakage determination means determines whether or not the
Here, the breakage determination means may determine whether or not the
(operation of chain abnormality detecting device: second breakage judging method)
The
The
The breakage determination means determines whether or not the
Further, the difference calculating means may calculate the difference between the link length D measured this time and the link length measured the previous time at the same measurement reference position RP, and the breakage determining means may determine whether or not the
As a method of determination, for example, it may be determined whether or not the
For example, in the case where the chain equipment a of the present invention is a conveyor line of an automobile, if the elongation by local breakage after excluding the elongation by wear of the link length in which local breakage occurs in the
In a conveyor line for automobiles, a link length for the
Therefore, as the predetermined value used for determining the ratio of the difference calculated this time to the initial link length D0, for example, in the case where the chain equipment a of the present invention is an automobile conveyor line, if it is 0.005 or more, it can be determined whether or not the
In the case of the configuration including the difference calculation means as in the first breakage determination method, it is preferable that the chain equipment a includes an automatic oil supply means, and the automatic oil supply means supplies oil to the
Since the abrasion of the
Since the friction coefficient of the sliding portion is greatly affected by the oil supply state of the chain, for example, when the rate of change of the difference becomes equal to or greater than a predetermined value, the automatic oil supply unit supplies oil to the
< confirmation of local breakage detection of endless chain by chain abnormality detection apparatus >
In the chain equipment a shown in the schematic plan view of fig. 1, in a state (F in the drawing) where the
As can be seen from the graph showing the relationship between the link numbers and the difference in link length in fig. 8, only the difference in link length of the
In this way, by including the length of the local break F in the difference in link lengths, it is possible to clearly distinguish between elongation of the link length due to wear and elongation of the link length due to local break.
The length of the partial fracture F changes according to the tension acting on the
Here, if the link is in a state in which no breakage occurs, the difference in link length can be regarded as elongation of the link length due to wear corresponding to the measurement period of the link length. In general, there is almost no difference in the wear amount of each link of the
Therefore, as a place where the chain
Thus, the difference in link length of the link having only the local fracture F is more greatly increased than the difference in link length of the other links, and the local fracture F can be effectively detected.
Since the link length D in fig. 5 and 6 also includes the length of the
According to the chain monitoring system of the embodiment of the present invention as described above, since the chain
Further, the sensors of the chain
Further, the chain
The above description of the embodiments is illustrative, and not restrictive. Various modifications and alterations can be made without departing from the scope of the invention.
- 上一篇:一种医用注射器针头装配设备
- 下一篇:一种具有升降功能的工业生产线